Nanostructured Systems for Electrocatalysis of Reduction Reactions for Energy Conversion Applications

Oxygen Reduction Reaction (ORR) requires a platinum-based catalyst to reduce the activation barrier. One of the most promising materials as alternative catalysts are carbon-based, graphene and carbon nanotubes (CNT) derivatives. ORR on a carbon-based substrate involves the less efficient two electrons process and the optimal four electrons process. New synthetic strategies to produce tunable graphene-based materials utilizing graphene oxide (GO) as a base inspired the first part of this work. Hydrogen Evolution Reaction (HER) is a slow process requiring also platinum or palladium as catalyst. In the second part of this work, we develop and use a technique for Ni nanoparticles electrodeposition using NiCl2 as precursor in the presence of ascorbate ligands. Electrodeposition of nano-nickel onto flat glassy carbon (GC) and onto nitrogen-doped reduced graphene oxide (rGO-N) substrates are studied. State of the art catalysts for CO2RR requires rare metals rhenium or rhodium. In recent years significant research has been done on non-noble metals and molecular systems to use as electro and photo-catalysts (artificial photosynthesis). As Cu-Zn alloys show good CO2RR performance, here we applied the same nanoparticle electrosynthesis technique using as precursors CuCl2 and Cl2Zn and observed successful formation of the nanoparticles and a notable activity in presence of CO2. Using rhenium complexes as catalysts is another popular approach and di-nuclear complexes have a positive cooperative effect. More recently a growing family of pre-catalysts based on the earth-abundant metal manganese, has emerged as a promising, cheaper alternative. Here we study the cooperative effects of di-nuclear manganese complexes derivatives when used as homogeneous electrocatalysts, as well as a rhenium functionalized polymer used as heterogeneous electrocatalyst.

Catalizzatori strutturati per valorizzazione di biogas a syngas

Il presente lavoro di tesi è stato realizzato all’interno del programma Overseas, per cui è stata realizzata una collaborazione tra il Dipartimento di Chimica Industriale “Toso Montanari” (Chimind) dell’Università di Bologna e l’Instituto de Investigaciones en Catálisis y Petroquímica (Incape) dell’Università del Litoral di Santa Fe. Nel lavoro viene riportato lo studio di catalizzatori strutturati a base di Rh-CeO2, Rh/ZnAl2O4 e Rh/Al2O3, supportati su schiume NiCrAl, dei quali verrà valutata l’attività catalitica rispetto alla reazione di dry reforming del metano. La preparazione dei catalizzatori strutturati è stata eseguita utilizzando due diverse tecniche, dip-coating e elettrodeposizione. L’obbiettivo del lavoro è stato valutare il metodo di sintesi più adatto al supporto utilizzato. Le prove catalitiche sono state eseguite a 750°C, P atmosferica, rapporto CH4:CO2 1:1 con tempo di reazione di 2h. Dai risultati ottenuti dalle prove effettuate i catalizzatori sono risultati attivi, in particolare il supporto di CeO2 risulta già attivo per la reazione, soprattutto per quanto riguarda la conversione del metano. Tuttavia, la presenza di Rh migliora la conversione dei reagenti ed il rapporto H2/CO. La presenza di Zn, sul catalizzatore Rh/ZnAl2O4 va a peggiorare le prestazioni catalitiche, abbassando in particolare la conversione della CO2. In generale i catalizzatori ricoperti mediante elettrodeposizione mostrano attività catalitica più elevata. Dallo studio sulla superficie del catalizzatore Rh-CeO2 ridotto tramite XPS è emersa la presenza di Rh(0). Tuttavia, indifferentemente dalla tecnica di sintesi utilizzata, dall’ossido del supporto e dalla quantità di fase attiva, tutti i catalizzatori hanno sviluppato massicce quantità di carbonio filamentoso di dimensioni nanometriche, che hanno portato alla disgregazione e alla perdita di parte del coating.

Dimetiladipato: una via di sintesi alternativa da chetoni e carbonati organici

In questo progetto è stata studiata la reazione tra dimetil carbonato e ciclopentanone come possibile alternativa sostenibile per la produzione di dimetiladipato, composto di notevole interesse industriale. Lo studio si è basato su reazioni in fase liquida con catalizzatori eterogenei (commerciali e di sintesi), sia in condizioni batch che soprattutto continue, mai riportate in letteratura, per le quali un apposito reattore a letto fisso è stato progettato e messo a punto. I parametri indagati sono il tempo di contatto, il rapporto di alimentazione dei due reagenti ed il catalizzatore utilizzato, osservando anche l’andamento di grandezze quali rese e conversioni nel tempo. Sono stati inoltre effettuate delle prove per approfondire il meccanismo e lo schema di reazione. Per il processo continuo è risultato come un maggior tempo di contatto porti a maggiori conversioni e rese, mentre per quanto riguarda il rapporto molare di alimentazione, il rapporto ottimale tra dimetilcarbonato e ciclopentanone sembra essere 15:1, sia come resa di dimetil adipato che come compromesso tra reazioni parassite dovute all’eccesso di dimetil carbonato e reazioni di autocondensazione del ciclopentanone. Tra i catalizzatori testati, i più efficienti nella conversione dei reagenti e nella formazione del prodotto sono risultati essere quelli con caratteristiche basiche come MgO e CeO2, rispetto ad un catalizzatore meno basico come ZrO2.

Deidrogenazione ossidativa del n-butano catalizzata da ossidi metallici difettivi

The oxidative dehydrogenation (ODH) of n-butane is a promising way to synthetize butenes and 1,3-butadiene, currently produced by steam cracking or direct dehydrogenation of n-butane. The addition of oxygen as a reagent leads to the formation of water, a very stable by-product, which makes the process exothermic.In this work, the ODH of n- butane was investigate to selectively obtain butenes and 1,3-butadiene. Four catalysts based on metal oxides (V2O5, La2O3, CeO2 and TiO2) were mixed with Mg metallic powder and reduced at 650 °C for 5 h in 5% H2/Ar atmosphere, with the purpose of creating oxygen vacancies in the crystal lattice of the oxides. Subsequently, the effect of the Mg concentration, and thus the oxygen vacancies concentration, was studied. The titanium oxide-based catalysts were the most active, in terms of butane conversion and selectivity to butenes and 1,3 butadiene. Overall, this study shows that the formation of oxygen vacancies on metal oxides can be influenced by the addition of metallic Mg during the synthesis. In the case of TiO2, this leads to an increase on the activity compared to the untreated sample.

Production and characterization of novel thermoplastic (nano)composite materials for additive manufacturing applications

The increasing environmental global regulations have directed scientific research towards more sustainable materials, even in the field of composite materials for additive manufacturing. In this context, the presented research is devoted to the development of thermoplastic composites for FDM application with a low environmental impact, focusing on the possibility to use wastes from different industrial processes as filler for the production of composite filaments for FDM 3D printing. In particular carbon fibers recycled by pyro-gasification process of CFRP scraps were used as reinforcing agent for PLA, a biobased polymeric matrix. Since the high value of CFs, the ability to re-use recycled CFs, replacing virgin ones, seems to be a promising option in terms of sustainability and circular economy. Moreover, wastes from different agricultural industries, i.e. wheat and rice production processes, were valorised and used as biofillers for the production of PLA-biocomposites. The integration of these agricultural wastes into PLA bioplastic allowed to obtain biocomposites with improved eco-sustainability, biodegradability, lightweight, and lower cost. Finally, the study of novel composites for FDM was extended towards elastomeric nanocomposite materials, in particular TPU reinforced with graphene. The research procedure of all projects involves the optimization of production methods of composite filaments with a particular attention on the possible degradation of polymeric matrices. Then, main thermal properties of 3D printed object are evaluated by TGA, DSC characterization. Additionally, specific heat capacity (CP) and Coefficient of Linear Thermal Expansion (CLTE) measurements are useful to estimate the attitude of composites for the prevention of typical FDM issues, i.e. shrinkage and warping. Finally, the mechanical properties of 3D printed composites and their anisotropy are investigated by tensile test using distinct kinds of specimens with different printing angles with respect to the testing direction.

Electrospinning of polymeric composites with GRMs for different industrial applications

Electrospinning is the most common and industrially scalable technique for the production of polymeric nanofibers. Currently, nanocomposites are drawing much interest for their excellent properties in terms of flexibility, electrical conductivity and high surface area, which enhances the interaction with the surrounding environment. The objective of this thesis was the optimization of different electrospinning setups for the production of nanostructured polymeric composites using graphene-related materials as nanofillers. Such composites were obtained using different polymers as matrix (polyamide 6, polyinylidene fluoride and polylactic acid) that were selected and combined with the appropriate reinforcements based on their properties and their interest for specific applications. Moreover, this study highlighted the possibility to tune the morphology and size of the produced nanofibers by the addition of appropriate nanofillers even in low amounts. The addition of only 0.5% of GO allowed the production of smooth nanofibers with diameters up to 75% thinner (in the case of PLA) than the ones obtained from the pristine polymer. PVdF was charged with GO to produce triboelectric materials that can be exploited in a wearable nanogenerator for the conversion of human motion energy in electrical energy. The addition of GO improved the open-circuit voltage and power-output of a generator prototype by 3.5 times. Electrospun PA6 membranes were coated with rGO using a simple two-step technique to produce conductive textiles for wearable electronic applications. The sheet resistance of the produced materials was measured in approximately 500 Ω/sq and their resistance to washing and bending was successfully tested. These materials could be exploited as strain sensors or heating elements in smart textiles. PLA was co-electrospun with GO and cellulose nanofibers to produce high-surface area and porosity mats that could be exploited for the production of functionalized highly selective adsorption membranes with low pressure drops.

Electrochemistry of polycyclic aromatic molecules for advanced carbon nanostructures: luminescence and transistor applications

Polycyclic aromatic hydrocarbons (PAHs) are a large class of π-conjugated organic molecules with fused aromatic rings, which can be considered as fragments of 2D-graphene and have been extensively studied for their unique optical and electronic properties. The aim of this study is to understand the complex electrochemical behaviour of planar, curved, and heteroatom doped polycyclic aromatic molecules, particularly focusing on the oxidative coupling of their radical cations and the electrochemically induced cyclodehydrogenation reactions. In the first part of this thesis, the class of PAHs and aromatic nanostructures are introduced, and the reactivity of electrogenerated species is discussed, focusing on the electrochemical approach for the synthesis of extended π-conjugated structures. Subsequently, the electrochemical properties and reactivity of electrogenerated radical ions of planar and curved polyaromatics are correlated to their structures. In the third chapter, electrochemical cyclodehydrogenation of hexaphenylbenzene is used to prepare self-assembled hexabenzocoronene, directly deposited on an interdigitated electrode, which was characterised as organic electrochemical transistor. In the fourth chapter, the electrochemical behaviour of a family of azapyrene derivatives has been carefully investigated together with the electrogenerated chemiluminescence (ECL), both by ion-annihilation and co-reactant methods. Two structural azapyrene isomers with different nitrogen positions are thoroughly discussed in terms of redox and ECL properties. Interestingly, the ECL of only one of them showed a double emission with excimer formation. A detailed mechanism is discussed for the ECL by co-reactant benzoyl peroxide, to rationalise the different ECL behaviours of the two isomers on the basis of their topologically modulated electronic properties. In conclusion, the different electrochemical behaviours of PAHs were shown, focussing on the chemical reactivity of the electrogenerated species and taking advantage of it for important processes spanning from unconventional synthesis methods for carbon nanostructures to the exploitation of self-assembled nanostructured systems in organic electronics, to novel organic emitters in ECL.

Innovative electrospun nanofibers for improving delamination resistance and damping of CFRP laminates

Carbon Fiber Reinforced Polymers (CFRPs) are well renowned for their excellent mechanical properties, superior strength-to-weight characteristics, low thermal expansion coefficient, and fatigue resistance over any conventional polymer or metal. Due to the high stiffness of carbon fibers and thermosetting matrix, CFRP laminates may display some drawbacks, limiting their use in specific applications. Indeed, the overall laminate stiffness may lead to structural problems arising from their laminar structure, which makes them susceptible to structural failure by delamination. Moreover, such stiffness given by the constituents makes them poor at damping vibration, making the component more sensitive to noise and leading, at times, to delamination triggering. Nanofibrous mat interleaving is a smart way to increase the interlaminar fracture toughness: the use of thermoplastic polymers, such as poly(ε- caprolactone) (PCL) and polyamides (Nylons), as nonwovens are common and well established. Here, in this PhD thesis, a new method for the production of rubber-rich nanofibrous mats is presented. The use of rubbery nanofibers blended with PCL, widely reported in the literature, was used as matrix tougheners, processing DCB test results by evaluating Acoustic Emissions (AE). Moreover, water-soluble electrospun polyethylene oxide (PEO) nanofibers were proposed as an innovative method for reinforcing layers and hindering delamination in epoxy-based CFRP laminates. A nano-modified CFRP was then aged in water for 1 month and its delamination behaviour compared with the ones of the commercial laminate. A comprehensive study on the use of nanofibers with high rubber content, blended with a crystalline counterpart, as enhancers of the interlaminar properties were then investigated. Finally, PEO, PCL, and Nylon 66 nanofibers, plain or reinforced with Graphene (G), were integrated into epoxy-matrix CFRP to evaluate the effect of polymers and polymers + G on the laminate mechanical properties.

Graphite for lithium-ion batteries: mineral analysis and global Material Flow Analysis

Graphite is a mineral commodity used as anode for lithium-ion batteries (LIBs), and its global demand is doomed to increase significantly in the future due to the forecasted global market demand of electric vehicles. Currently, the graphite used to produce LIBs is a mix of synthetic and natural graphite. The first one is produced by the crystallization of petroleum by-products and the second comes from mining, which causes threats related to pollution, social acceptance, and health. This MSc work has the objective of determining compositional and textural characteristics of natural, synthetic, and recycled graphite by using SEM-EDS, XRF, XRD, and TEM analytical techniques and couple these data with dynamic Material Flow Analysis (MFA) models, which have the objective of predicting the future global use of graphite in order to test the hypothesis that natural graphite will no longer be used in the LIB market globally. The mineral analyses reveal that the synthetic graphite samples contain less impurities than the natural graphite, which has a rolled internal structure similar to the recycled one. However, recycled graphite shows fractures and discontinuities of the graphene layers caused by the recycling process, but its rolled internal structure can help the Li-ions’ migration through the fractures. Three dynamic MFA studies have been conducted to test distinct scenarios that include graphite recycling in the period 2022-2050 and it emerges that - irrespective of any considered scenario - there will be an increase of synthetic graphite demand, caused by the limited stocks of battery scrap available. Hence, I conclude that both natural and recycled graphite is doomed to be used in the LIB market in the future, at least until the year 2050 when the stock of recycled graphite production will be enough to supersede natural graphite. In addition, some new improvement in the dismantling and recycling processes are necessary to improve the quality of recycled graphite.

Studio della sintesi del 2-acetil furano mediante chetonizzazione in fase vapore

La reazione tra due acidi carbossilici o esteri a dare un chetone, H2O e CO2 (chetonizzazione) è molto studiata per l’upgrading del bio-olio grezzo, perché permette di ridurne l’acidità ed il tenore di ossigeno aumentandone il potere calorifico. Tuttavia, con opportuni accorgimenti questa reazione potrebbe essere impiegata anche per la sintesi selettiva di chetoni asimmetrici ad alto valore aggiunto; un esempio è l’acetil-furano (AF), che trova applicazione come aroma nell’industria alimentare e come intermedio per la sintesi dell’antibiotico Cefuroxima. In questo lavoro di tesi la sintesi di AF mediante la chetonizzazione incrociata tra 2-metil furoato (MF) ed etil acetato (EA) oppure acido acetico (AA), è stata investigata in fase gassosa con catalizzatori eterogenei (ZrO2, CeO2 e un ossido misto Ce/Zr/O), come alternativa più sostenibile al processo di sintesi industriale di AF basato sull’acilazione di Friedel-Crafts del furano con anidride acetica in fase liquida in reattori batch. Uno screening iniziale dei tre catalizzatori (350 °C, τ = 1 s, stechiometrica MF/AA = 1 in alimentazione) ha dimostrato che ZrO2 è di gran lunga più attivo e selettivo degli altri materiali, e che la chetonizzazione incrociata tra MF e AA è di gran lunga più selettiva di quella tra MF ed EA. Tuttavia, in queste condizioni la omochetonizzazione di AA (reagente limitante) compete con la chetonizzazione incrociata riducendo la massima conversione di MF ottenibile; pertanto, il rapporto AA/MF è stato aumentato fino a 4 ed in queste condizioni è stato possibile ottenere una conversione di MF quantitativa e una resa in AF pari al 70 %. Infine, la versatilità di questa via sintetica è stata ampliata sintetizzando chetoni furanici con catene alifatiche più lunghe propanoil furano (PF, resa = 82 %) e butanoil furano (BF, resa = 69 %) mediante la chetonizzazione incrociata di MF con acido propionico (AP) ed acido butirrico (AB).