CRYSTALLIZATION OF POLY(ARYL-ETHER-ETHER-KETONE)S BLENDS

The crystallization and melting behaviour of poly(aryl-ether-ether-ketone) (PEEK) in blends with another polymer of the same family containing a bulky pendant phenolphthalein group (PEK-C) have been investigated by thermal methods. The small interaction energy density of the polymer pair (B = -8.99 J/cm3), evaluated from equilibrium melting point depression, is consistent with the T(g) data that indicate partial miscibility in the melt. Two conjugated phases are in equilibrium at 430-degrees-C: one is crystallizable and contains about 35 wt% of PEK-C; the other, containing only 15 wt% of PEEK, does not form crystals upon cooling and it interferes with the development of spherulites in the sample. The analysis of kinetic data according to nucleation theories shows that crystallization of PEEK in the explored temperature range takes place in Regime III and that a transition to Regime II might be a consequence of an increase in the amount of non-crystallizable molecules in the PEEK-rich phase. A composition independent value of the end surface free energy of PEEK lamellae has been derived from kinetic data (sigma-e = 40 +/- 4 erg/cm2) in excellent agreement with previous thermodynamic estimates. A new value for the equilibrium melting temperature of PEEK (T(m)-degrees = 639 K) has been obtained; it is about 30-degrees-C lower than the commonly accepted value and it explains better the "memory effect" in the crystallization from the melt of this high performance polymer.

SEM STUDY ON FRACTURE-BEHAVIOR OF ETHYLENE/PROPYLENE BLOCK COPOLYMERS AND THEIR BLENDS

The toughening effect of the separate phases of ethylene/propylene block copolymers and their blends was studied by scanning electron microscopy (SEM). The results obtained show that the interfacial adhesion between separate phases and the isotactic polypropene (iPP) matrix in ethylene/propylene block copolymers is strong at room temperature, but poor at low temperature; specimens exhibit tearing of separate phases during fracture at room temperature, but interfacial fracture between separate phases and the iPP matrix at low temperature. From the characteristics of fractographs of ethylene/propylene block copolymers and their blends, it could be concluded that the separate phases improve the toughness of specimens in several ways: they promote the plastic deformation of the iPP, and they can be deformed and fractured themselves during the fracture process. However, it was shown that the plastic deformation processes, such as multiple-crazing, shear yielding, etc. of the matrix are the dominant mechanisms of energy absorption in highly toughened ethylene/propylene block copolymers and their blends. The deformation and fracture of separate phases are only of secondary importance.

FACTOR-ANALYSIS APPLIED TO X-RAY-DIFFRACTION DIAGRAMS OF POLYMER BLENDS

The feasibility of applying the method of factor analysis to X-ray diffraction diagrams of binary blends of polypropylene and ethylene-propylene-diene terpolymer (PP/EPDM) was examined. The result of mathematical treatment was satisfactory. The number of scattering species and their concentrations in six kinds of PP/EPDM blends were determined. The separation of the spectral peaks of each species in the blends, contributing spectral intensities, was carried out.

CHARACTERIZATION, MORPHOLOGY AND THERMAL-PROPERTIES OF ETHYLENE PROPYLENE BLOCK COPOLYMERS

Characterization, morphology and thermal properties of commercial ethylene-propylene block copolymers have been studied by C-13 nuclear magnetic resonance (n.m.r.) spectroscopy, differential scanning calorimetry (d.s.c.), dynamic mechanical analysis (d.m.a.) and scanning electron microscopy (SEM). The results obtained show that there exists some ethylene-propylene random copolymer in the block copolymers extractable by n-heptane. The possibility of forming PP-b-PE diblock copolymer is questionable on the basis of the effects of residual propene and the chain-transfer reaction in the sequential copolymerization. A difference in the thermal properties between commercial ethylene-propylene block copolymers and PP/PE blends was noticed, which cannot be used to identify PP-b-PE diblock copolymer. The multiphase structure has been confirmed by d.m.a. and SEM, with ethylene-propylene random copolymer and polyethylene forming the domains in the matrix of polypropylene.

FRACTAL BEHAVIOR OF SPINODAL DECOMPOSITION IN POLYMER BLENDS

Fractal behaviour of ramified domains in the late stage of spinodal phase separation in a binary polymer blend of poly(vinyl acetate) with poly(methyl methacrylate) was investigated by optical microscopic method. In the late stage of the spinodal decomposition, the fractal dimension D is about 1.64. It implies that some anomalous properties of irregular structure probably may be explained by fractal concepts.

THE CRYSTALLIZATION BEHAVIOUR OF BLOCK COPOLYMER/HOMOPOLYMER BLENDS I. INFLUENCE OF NONSPHERICAL MICELLE ON CRYSTALLIZATION BEHAVIOUR IN DILUTE SOLID SOLUTIONS

The effect of micelle on crystallization behaviour of dilute poly(methyl methacrylate-b-tetrahydrofuran) diblock copolymer/tetrahydrofuran homopolymer, dilute poly (ethylene-b-styrene-b-ethylene) triblock copolymer/ethylene homopolymer solutions has been studied. The results show that with the structural teansitions from spherical to nonspherical micelle in the blends, great changes in the nucleation and spherulite morphologies take place.

THE MISCIBILITY AND MORPHOLOGY OF EPOXY-RESIN POLY(ETHYLENE OXIDE) BLENDS

Poly(ethylene oxide) (PEO) was found to be miscible with uncured epoxy resin, diglycidyl ether of bisphenol A (DGEBA), as shown by the existence of a single glass transition temperature (T(g)) in each blend. However, PEO with M(n) = 20 000 was judged to be immiscible with the highly amine-crosslinked epoxy resin (ER). The miscibility and morphology of the ER/PEO blends was remarkably affected by crosslinking. It was observed that phase separation in the ER/PEO blends occurred as the crosslinking progressed. This is considered to be due to the dramatic change in the chemical and physical nature of ER during the crosslinking.

BLENDS OF PHENOLPHTHALEIN POLY(ETHER ETHER KETONE) WITH PHENOXY AND EPOXY-RESIN

The properties of miscible phenolphthalein poly(ether ether ketone)/phenoxy (PEK-C/phenoxy) blends have been measured by dynamic mechanical analysis and tensile testing. The blends were found to have single glass transition temperatures (T(g)) that vary continuously with composition. The tensile moduli exhibit positive deviations from simple additivity. Marked positive deviations were also observed for tensile strength. The tensile strengths of the 90/10 and 75/25 PEK-C/phenoxy blends are higher than those of both the pure components. Embrittlement, or transition from the brittle to the ductile mode of failure, occurs in the composition range of 50-25 wt% PEK-C. These observations suggest that mixing on the segmental level has occurred and that there is enough interaction between the components to decrease its internal mobility significantly. PEK-C was also found to be miscible with the epoxy monomer, diglycidyl ether of bisphenol A (DGEBA), as shown by the existence of a single glass transition temperature (T(g)) within the whole composition range. Miscibility between PEK-C and DGEBA could be considered to be due mainly to entropy. However, PEK-C was judged to be immiscible with the diaminodiphenylmethane-curved epoxy resin (DDM-cured ER). It was observed that the PEK-C/ER blends have two T(g), which remain invariant with composition and are almost the same as those of the pure components, respectively. Scanning electron microscopy showed that the PEK-C/ER blends have a two-phase structure. The different miscibility with PEK-C between DGEBA and the DDM-cured ER is considered to be due to the dramatic change in the chemical and physical nature of ER after curing.