Identificação de boas práticas e dificuldades do SMED aplicado em uma indústria do ramo de cosméticos

The cosmetic industry has presenting growth in Brazil and one way to support this demand is improving production and reducing waste. Wastes can be related to setup time, which is spent to support demand of product´s mix and volume. One of the methodologies used to reduce setup time is SMED (Single Minute Exchange of Die). This paper aims to describe and analyze the setup process in a production line in a cosmetic industrial branch, before and after the application of SMED methodology, highlighting good practices and difficulties in order to help other companies develop fast setup. The research method used was the case study. From the analysis of the implementation of the methodology on the company which is object from the case study was possible to summarize good practices, such as: the use of pillar E&T to store information about the training on the SMED methodology; creation of a multifunctional teamwork and involving different areas; creation of a “From-To” matrix. Difficulties were identified, such as: high and constant turnover of people who work on the shop floor; lack of discipline in filling the forms and by doing the setup activities that were standardized; lack of financial resources; lack of people´s availability in orer to conduct necessary meetings and trainings. Recommendations for other companies have also been proposed, such as: training of the team involved, before starting the project and a refresher training; standardization of training, forms and documentation of all steps of the project; create a multifunctional team; training after an employee, who is responsible for the setup, leaves the company

Potencial de aproveitamento de agregados reciclados de resíduos da construção e demolição

CONAMA Resolution 307 / 02, in Article 4, states that the primary goal of those involved in the reuse process of construction and demolition waste is not the generation of such wastes, secondarily is the reduce, reuse, recycling and proper disposal of such material. The disposal problem of large volumes of waste generated coupled with the scarcity of natural resources and environmental degradation involved in the extraction process of such materials resulted in several studies, that after many analyzes proposed various forms of reuse and recycling . The NBR 15.116/04 provides requirements for the use of recycled aggregates in paving and concrete without structural function. This work aims to show the usage potential of recycled aggregates from waste generated in construction and demolition sampled Group AB Areias, Pindamonhangaba (SP) in order to meet the standards in Brazil, as well as the environmental contribution by reducing the use of raw materials extracted from nature. After stabilization and particle size analysis of the California Bearing Ratio and Proctor, obtained mixtures of recycled aggregates showed higher values submitted by the minimum standards related, with excellent potential for use in paving

Estudos de degradação de filmes de polietileno

A produção de lixo pela humanidade é inevitável, porém, o destino dos residuos sólidos e seu acondicionamento inadequado têm trazido graves problemas ambientais. Dentre os resíduos sólidos, os plásticos merecem destaque, pois cresceram significativamente em uso e descarte, totalizando 20% do volume mundial de lixo. Isto decorre de algumas das propriedades destes materiais, como durabilidade, resistência, leveza e baixo custo de produção. Nas grandes cidades brasileiras, 7% do lixo produzido correspondem a produtos de plástico em filme, geralmente usado em aplicações de curta duração, como o polietileno. Este material persiste no ambiente por décadas, sendo, portanto, resistente à degradação. Diversos destinos podem ser tomados pelo resíduo de polietileno descartado, como a deposição em lixões e aterros sanitários, incineração, reciclagem e biodegradação. A biodegradação pode ser definida como a degradação catalisada por atividade biológica, levando, no final do processo, à mineralização e/ou formação de biomassa. Na natureza, a destruição destes materiais se dá, na verdade, por meio da “degradação ambiental”, na qual atuam sinergeticamente a biodegradação, a fotooxidação, a termo-oxidação e a hidrólise. Neste sentido, desde os anos 1970, diferentes formulações foram propostas para otimizar a susceptibilidade do PE à degradação ambiental. Sabe-se que o PE está sujeito a sofrer mudanças quando exposto à luz ultravioleta e/ou ao calor, e que estas modificações podem alterar a resposta dos microrganismos no processo de biodegradação. Desta forma, este estudo analisou as modificações ocasionadas por tratamentos com luz ultravioleta, calor e exposição ao sol, bem como a resposta da microbiota natural do solo a estes tratamentos, através de análises de espectroscopia... (Resumo completo, clicar acesso eletrônico abaixo)

Gestão de resíduos sólidos domiciliares orgânicos: práticas e técnicas para a destinação final na cidade de Rio Claro - SP

The present work is the analysis of the practices and techniques currently used in the final allocation given to organic household solid waste in the city of Rio Claro - SP. As the major part of Rio Claro’s household solid waste is formed by the organic fraction, as well as in the rest of the country, this research proposes a study on what is done with that portion of the waste, its treatment and where finally destined, based on the National Solid Waste Politic, recently approved in 2010. With the use of this organic part, for example: as animal feed supplement or compost embodiment for the purpose of producing organic fertilizer, enables the decrease of the percentage of the total destined to dumps and landfills. This total percentage has already been reduced after the popularization of the beneficial recycling programs in Brazil, which are still growing. As cities and the purchasing power of its individuals grow, there is also a consequent growth of waste production by society. The household whether domestic solid waste are lower than Industrial Solid ( RSI ) waste for the production in million tons ( Mton ) quantities , however, those residues are more visible on a daily basis - in cities and periphery as well, due to the inadequate management, - and also offer , as well as industrial and agricultural wastes , several types of harmful effects to the population when managed incorrectly. Therefore, the research aims to assist in the study of Solid Waste Management (MSW) for efficient Urban and Environmental Planning in a midsize city. Thus, this project aims to analyze in the city of Rio Claro, how the allocation of these materials is done and whether these practices denote effective improvement regarding the proper management of waste, in the same way that the recycling chain would allow this effect

Avaliação dos resíduos sólidos gerados no Restaurante Universitário da UNESP de Rio Claro: uma análise do potencial de compostagem

A consequence of population growth is the increased generation of solid waste, which requires environmentally and economically viable suitable disposal sites. The scarcity of such sites makes necessary to adopt non-generation measures, reduction, reuse , recycling and treatment of solid waste before final disposal of waste. This paper presents the quantification and qualification of organic waste generated in each sector of the University Restaurant (UR) , by proposing indicators of waste generation per meal (index of waste) . Then, from the characterization of the waste management practices adopted internally, evaluates the potential deployment of the composting process for organic waste, with signaling for opportunities to improve waste management. The diagnosis of waste generation was made based on data collected during the period of 10 days. The waste were classified into 3 groups (organic, recyclable and waste) in each sector of the restaurant ( pre preparation , kitchen and tray return) . The results reveal that 33 % of the waste generated in the UR currently has the potential to be composted in a suitable place on campus. Every meal served generat approximately 124g of waste, of which 35g are organic waste of the pre preparation sector, 49g are remnants of food in the tray’s return and 40g are other kinds of waste, including recyclable and non recyclable. You can still get a higher percentage of compostable if the trays pre-wash is not performed with detergent and water. To minimize the generation of waste trays can be replaced by plates and skimmers and ladles can be replaced by smaller ones. The food exposed in the counter but not consumed, can be distributed to students after the restaurant is closed so this material would not be disposed in the garbage

Melhorias na linha de planificadora contínua com o uso de transporte por sucção e enrolador de refiles

With the market more and more disputed and negotiations where the customer is the main factor who decides whether the companies have conditions or not to dispute the market, industries must search improvements in products and processes targeting lower costs and better quality. With that in mind, this work will study the actual situation of a line of Tension Leveler, after cold mill process, for aluminum coil, and search new technologies, precisely the Scrap Baller machine, which will raise the quality level and the line’s productivity. It will be analyzed the justifications (reasons) for these new technologies, the history, the involved concepts, the operation, functions, the material that will be tension leveled, the limitations and tech and economic viability in comparison with the actual system. Also it will be taken a brief about the aluminum coil production in Brazil, especially the ones which destiny is aluminum beverage can, and the recycling process, that is very well done in Brazil, worldwide leader in aluminum recycling

Análise dos efeitos das deformações estruturais sobre a transferência transversal de carga em um veículo do tipo fórmula SAE submetido a uma aceleração lateral constante

This paper studies the frame deformations on a formula SAE vehicle in steady-state cornering and its influence on the lateral load transfers and, consequently, on the tires normal loads due to the applied lateral load. For a vehicle with a perfect rigid frame, the vehicle mass, the position of the center of gravity and the suspensions are the only factors responsible for the load distribution between the tires. When the frame deformations are no longer negligible, the frame deformations affect the loaddistribution between the tires. The frame flexibility turns it able to behave as an additional set of springs to the suspension system, thus changing the behavior of the set. This paper describes howit happens and suggests ways to minimize this phenomenon

Construindo arte: uma escola de artes e artesanato, o social e o ecológico

O trabalho tem como objetivo principal a criação de uma Escola de Artes e Artesanato, que está ligada ao sistema de incubadoras de cooperativas. O foco é projetar um edifício que atenda ao programa da escola e principalmente que tenha parte de sua estrutura construída de maneira artesanal e que seja sustentável. O projeto visa à formação de uma mão de obra qualificada para o mercado de artes e artesanato. Além disso, busca a reciclagem e a sustentabilidade na construção da obra e a inclusão social através dos sistemas de incubadoras de algumas universidades do Estado de São Paulo, incluindo o da Universidade na qual será inserida. A Escola será projetada dentro da Universidade de São Paulo, no Campus Butantã. Além da formação em várias áreas do campo das artes o estudante seria preparado para atuar dentro de uma economia solidária, ou seja, estudaria as formas de aplicar o que aprendeu ao longo dos cursos para poder aplicá-lo em um sistema coletivo para um ganho igualitário e de formação pessoal. Tem como idéia de público alvo agregar a sociedade acadêmica, já existente, com pessoas de diferentes classes e formações, mas com o mesmo intuito. Será a primeira escola que formará profissionais com alta especialização na área do artesanato ligada ao cooperativismo

Plano de gerenciamento sustentável dos resíduos de construção civil. O caso de Rio Claro (SP)

The current problematic of the construction and demolition (C&D) waste faced for the Brazilian cities, is one of the main degradation factors of the environment, over all about the promise of the urban ambient quality. This scenery must mainly to the unsustainable management adopted by the great majority of the Brazilian cities. Therefore, this work aims at to offer subsidies for medium cities, having as study object the city of Rio Claro-SP, (Brazil), in the elaboration of plans and integrated programs of sustainable management of the construction and demolition waste, in accordance with CONAMA Resolution nº 307/2002, that’s set up a sustainable management system of C&D waste. In this direction, the diagnosis of the management was elaborated for the city of Rio Claro, (generation, collects, transport and disposal) and the public administration of the construction and demolition waste, as well as of the study of the related aspects with C&D waste recycling plant. Later, was suggested a plan of improvements for the public manager of C&D waste: areas of temporary disposal to facility the appropriating destination, appropriated areas of final disposal, incentives to the recycling of C&D waste, new legislations, education and orientation programs and adequacy the agents of C&D waste management (generating, transporting, addressee and public manager), directing for an environmental, economic and social sustainability.

Preparação e caracterização da casca de banana prata particulada para aplicação com reforço em compósito de matriz de PEAD

The waste, exaggerated and incorrect disposal of biomass are common practices in modern times where everything is disposable. However the growing concern with the nature and the environment compel man to give nobler destinations for these products through sustainability and recycling of waste. Banana peel is a residual biomass, which is not consumed. It generates tons of waste per week in São Paulo city. This trash is disposed in dumps and landfills, which could be reduced by using it as reinforcement in natural composites. The high density polyethylene (HDPE) is a polymer derived from the ethylene polymerization and is easily recycled. Which makes it a sustainable material. In the present work characteristics of the natural composite composed with banana peel and high-density polyethylene were studied. It was noted that removing the lignin present in the banana peel, the fiber introduces a significant improvement in thermal resistance. The preparation of composite was made with a ratio of 5% and 10% of reinforcement in comparison with polymeric matrix mass. Composites were thermally, mechanically and microscopically characterized. The addition of fiber in the polymer increased the mechanical strength of the composite. The fiber surface treatment with distilled water removed the amorphous material present in the fibers, improving significantly thermal stability and increasing crystallinity of the celullose. The addition of 5% fiber in mass to the polymer increased significantly the tensile strength and elasticity modulus for the composite. With 10% of fiber addiction there were also an improvement when compared with pure HDPE, but when compared with 5% composite the mechanical properties are slightly lower. This may be due to the fiber particle size, which are small and eventually become a hub of tension ... (Complete abstract click electronic access below)

O ensino da compostagem e produção de sabão como forma de gerenciamento dos resíduos sólidos domiciliares

Introdução: O adequado gerenciamento dos resíduos sólidos domiciliares (RSD) tem se estabelecido nas últimas décadas como um importante instrumento na diminuição do lixo doméstico destinados aos aterros. A compostagem doméstica e a produção de sabão a partir de óleo usado são alternativas para a reciclagem dos RSD que, ao contrário dos lixos recicláveis, não são explorados comercialmente. Assim, o ensino dessas técnicas para a comunidade pode ser uma ferramenta útil na educação ambiental, disseminando práticas que evitam a destinação final de resíduos sólidos em aterros e desenvolvendo valores para a sustentabilidade. Objetivos: Ensinar formas de reciclagem dos RSD através de técnicas de compostagem e produção de sabão a partir de óleo usado, servindo também como instrumento para promover a educação ambiental, e conscientizar a comunidade sobre a importância de um adequado gerenciamento de resíduos. Métodos: As atividades de ensino consistiram em duas partes, unindo teoria e prática, por meio da apresentação de painéis explicativos sobre compostagem, produção de sabão, e sobre as vantagens decorrentes desses processos seguida da realização das técnicas apresentadas, com a produção de sabão em barra e líquido com óleo usado, e pela montagem de pequenas composteiras em garrafões PET de 5 litros de água mineral reaproveitados. Resultados: As atividades foram realizadas em eventos abertos a sociedade de São José do Rio Preto, tais como a Semana da Tecnologia, em outubro de 2010 e a Semana do Meio Ambiente, em junho de 2011, ambas desenvolvidas no SESC (Serviço Social do Comércio) da cidade. O público foi variado, incluindo desde aposentados e donas de casa até estudantes e profissionais de diversos setores. O interesse em anotar as metodologias explicadas culminou na idéia de produzir um material impresso que contivesse as receitas de sabão (líquido e em barra), os procedimentos e dicas de como realizar a compostagem. A convite de uma escola pública, houve também a apresentação das atividades para pais de alunos e funcionários interessados em aprender as práticas para o adequado gerenciamento dos RSD, levando à discussão das possibilidades de implantação de um projeto de compostagem na própria escola.

Estudo da influência da adição de resíduos de óleo em concretos para aplicação em pavimentos

Pós-graduação em Engenharia Civil - FEIS

Gestão de resíduos sólidos urbanos: contribuições socioambientais de duas cooperativas de catadores de materiais recicláveis na região do Médio Paranapanema

Pós-graduação em Biociências - FCLAS

Análise de blocos de concreto com resíduo de borracha de pneu e metacaulim

Pós-graduação em Engenharia Civil - FEIS

Educação e economia solidária: contribuições da pedagogia da alternância para a formação dos catadores de materiais recicláveis

This text presents the Pedagogy of Alternating methodology, highlighting its contribution to re-think the formation of catadores of recycling materials (rubbish collectors). Whereas the use of this approach in the urban area is unusual, the goal of the article is to initiate a debate to promote further elaborations. Initially an overview of the Pedagogy of Alternating is presented and the main instruments used in this approach are commented. Two theoretical and methodological issues are indicated as challenges for catadores formation: the relations between Education and Work and the relations between Theory and Practice. The need to overcome dichotomy between these dimensions of human activity (that predominates in today's society) is defended. The catadores work reveals the exclusion of these workers of less organized sectors of production chains, with few opportunities to obtain better income and qualification. Overcome this gap requires an intense training to turn the catadores in recycling workers . To reach this goal the implementation of Alternating experiences between study and work in cooperatives and schools is not enough. A deep transformation is needed over the ways and subjects of both study and work, in order to create emancipating activities that promotes a full development of these workers.