Influences Of Precursor Constitution And Processing Speed On Microstructure And Wear Behavior During Laser Clad Composite Coatings On Gamma-Tial Intermetallic Alloy

The effects of constitution of precursor mixed powders and scan speed on microstructure and wear properties were designed and investigated during laser clad gamma/Cr7C3/TiC composite coatings on gamma-TiAl intermetallic alloy substrates with NiCr-Cr3C2 precursor mixed powders. The results indicate that both the constitution of the precursor mixed powders and the beam scan rate have remarkable influence on microstructure and attendant hardness as well as wear resistance of the formed composite coatings. The wear mechanisms of the original TiAl alloy and laser clad composite coatings were investigated. The composite coating with an optimum compromise between constitution of NiCr-Cr3C2 precursor mixed powders as well as being processed under moderate scan speed exhibits the best wear resistance under dry sliding wear test conditions. (C) 2008 Elsevier Ltd. All rights reserved.

High-strain composites and dual-matrix composite structures

Most space applications require deployable structures due to the limiting size of current launch vehicles. Specifically, payloads in nanosatellites such as CubeSats require very high compaction ratios due to the very limited space available in this typo of platform. Strain-energy-storing deployable structures can be suitable for these applications, but the curvature to which these structures can be folded is limited to the elastic range. Thanks to fiber microbuckling, high-strain composite materials can be folded into much higher curvatures without showing significant damage, which makes them suitable for very high compaction deployable structure applications. However, in applications that require carrying loads in compression, fiber microbuckling also dominates the strength of the material. A good understanding of the strength in compression of high-strain composites is then needed to determine how suitable they are for this type of application.

The goal of this thesis is to investigate, experimentally and numerically, the microbuckling in compression of high-strain composites. Particularly, the behavior in compression of unidirectional carbon fiber reinforced silicone rods (CFRS) is studied. Experimental testing of the compression failure of CFRS rods showed a higher strength in compression than the strength estimated by analytical models, which is unusual in standard polymer composites. This effect, first discovered in the present research, was attributed to the variation in random carbon fiber angles respect to the nominal direction. This is an important effect, as it implies that microbuckling strength might be increased by controlling the fiber angles. With a higher microbuckling strength, high-strain materials could carry loads in compression without reaching microbuckling and therefore be suitable for several space applications.

A finite element model was developed to predict the homogenized stiffness of the CFRS, and the homogenization results were used in another finite element model that simulated a homogenized rod under axial compression. A statistical representation of the fiber angles was implemented in the model. The presence of fiber angles increased the longitudinal shear stiffness of the material, resulting in a higher strength in compression. The simulations showed a large increase of the strength in compression for lower values of the standard deviation of the fiber angle, and a slight decrease of strength in compression for lower values of the mean fiber angle. The strength observed in the experiments was achieved with the minimum local angle standard deviation observed in the CFRS rods, whereas the shear stiffness measured in torsion tests was achieved with the overall fiber angle distribution observed in the CFRS rods.

High strain composites exhibit good bending capabilities, but they tend to be soft out-of-plane. To achieve a higher out-of-plane stiffness, the concept of dual-matrix composites is introduced. Dual-matrix composites are foldable composites which are soft in the crease regions and stiff elsewhere. Previous attempts to fabricate continuous dual-matrix fiber composite shells had limited performance due to excessive resin flow and matrix mixing. An alternative method, presented in this thesis uses UV-cure silicone and fiberglass to avoid these problems. Preliminary experiments on the effect of folding on the out-of-plane stiffness are presented. An application to a conical log-periodic antenna for CubeSats is proposed, using origami-inspired stowing schemes, that allow a conical dual-matrix composite shell to reach very high compaction ratios.

Part I. Influence of membrane morphology on ion-exchange and charge propagation in composite polyelectrolyte electrode coatings. Part II. Dynamic surface tension measurements of polarization relaxation at mercury pool electrodes by the method of Wilhelmy.

Part I. Novel composite polyelectrolyte materials were developed that exhibit desirable charge propagation and ion-retention properties. The morphology of electrode coatings cast from these materials was shown to be more important for its electrochemical behavior than its chemical composition.

Part II. The Wilhelmy plate technique for measuring dynamic surface tension was extended to electrified liquid-liquid interphases. The dynamical response of the aqueous NaF-mercury electrified interphase was examined by concomitant measurement of surface tension, current, and applied electrostatic potential. Observations of the surface tension response to linear sweep voltammetry and to step function perturbations in the applied electrostatic potential (e.g., chronotensiometry) provided strong evidence that relaxation processes proceed for time-periods that are at least an order of magnitude longer than the time periods necessary to establish diffusion equilibrium. The dynamical response of the surface tension is analyzed within the context of non-equilibrium thermodynamics and a kinetic model that requires three simultaneous first order processes.

The effect of the group delay ripple of chirped fiber grating on composite second-order in optical fiber CATV system

The effect of group delay ripple of chirped fiber gratings on composite second-order (CSO) performance in optical fiber CATV system is investigated. We analyze the system CSO performances for different ripple amplitudes, periods and residual dispersion amounts in detail. It is found that the large ripple amplitude and small ripple period will deteriorate the system CSO performance seriously. Additionally, the residual dispersion amount has considerable effect on CSO performance in the case of small ripple amplitude and large ripple period. (c) 2004 Elsevier B.V. All rights reserved.

Composite second-order performance improvement in optical fibre CATV transmission system using chirped fibre grating

Theoretically, we analyse the dispersion compensation characteristics of the chirped fibre grating (CFG) in an optical fibre cable television (CATV) system and obtain the analytic expression of the composite second-order (CSO) distortion using the time-domain form of the field envelope wave equation. The obtained result is in good agreement with the numerical simulation result. Experimentally, we verify the result by making use of the tunable characteristics of CFG to change the dispersion compensation amount and obtain an optimal CSO performance in a 125km fibre transmission link. Both the theoretical and experimental results show that the CSO performance can be improved by properly choosing the dispersion compensation amount for a certain fibre transmission link.

Síntese e caracterização de microesferas poliméricas reticuladas à base de poli(ácido metacrílico) contendo nanopartículas magnéticas de ferritas de manganês

As nanopartículas de ferritas de manganês (MnFe2O4) tem sido de grande interesse por causa de suas notáveis propriedades magnéticas doces (baixa coercividade e moderada magnetização de saturação) acompanhada com boa estabilidade química e dureza mecânica. A formação de materiais híbridos/compósito estabiliza as nanopartículas magnéticas (NPMs) e gera funcionalidades aos materiais. Entretanto, não foi encontrada na literatura uma discussão sobre a síntese e as propriedades de polímeros polares reticulados à base de ácido metacrílico contendo ferritas de manganês na matriz polimérica. Assim, o objetivo desta Dissertação foi produzir partículas esféricas poliméricas reticuladas, com boas propriedades magnéticas, à base de ácido metacrílico, estireno, divinilbenzeno e ferritas de manganês. Neste trabalho, foram sintetizados compósitos de ferrita de manganês (MnFe2O4) dispersa em copolímeros de poli(ácido-metacrílico-co-estireno-co-divinilbenzeno), via polimerização em suspensão e em semi-suspensão. Foram variados os teores de ferrita (1% e 5%) e a concentração do agente de suspensão (0,2% e 5%). Além disso, foram testadas sínteses contendo a fase orgânica pré-polimerizada, e também a mistura da ferrita na fase orgânica (FO), antes da etapa da polimerização em suspensão. Os copolímeros foram analisados quanto as suas morfologias - microscopia óptica; propriedades magnéticas e distribuição das ferritas na matriz polimérica - VSM, SEM e EDS-X; propriedades térmicas TGA; concentração de metais presentes na matriz polimérica absorção atômica. As ferritas foram avaliadas quanto à cristalografia XRD. A matriz polimérica foi avaliada pela técnica de FTIR. As amostras que foram pré-polimerizadas e as que além de pré-polimerizadas foram misturadas as ferritas de manganês na FO, apresentaram as melhores propriedades magnéticas e uma incorporação maior da ferrita na matriz polimérica. Essas rotas sintéticas fizeram com que os copolímeros não apresentassem aglomeração, e também minimizou a presença de ferritas na superfície das microesferas. Em geral, todos os copolímeros obtidos apresentaram as características de materiais magneticamente doces além do superparamagnetismo. Foi constatado que o aumento da concentração do PVA e a diminuição da concentração da ferrita fazem com que os diâmetros das microesferas decresçam. Os resultados de TGA e DTG mostraram que ao misturar as ferritas na FO, a concentração de material magnético na matriz polimérica aumenta cerca de 10%. Entretanto, somente a amostra PM2550, pré-polimerizada e com as ferritas misturadas na FO (5% de ferrita e 0,2% de PVA), apresentou potencial aplicação. Isso porque as ferritas não ficaram expostas na superfície das microesferas, ou seja, o material magnético fica protegido de qualquer ação externa