Hormigones de alta resistencia con nano-adiciones y fibras de acero

El presente Trabajo Fin de Máster consistió en determinar la influencia que pueden poseer las nano-adiciones de Sílice y Alúmina y fibras de acero en un Hormigón de Alta Resistencia. Partiendo de una dosificación de Hormigón de Alta Resistencia conocida, que contenía humo de Sílice (10%) y fibras de poliolefina (3kg/m3), se les procedió a sustituir por la incorporación de nano-adiciones de Sílice y Alúmina (7% y 3% respectivamente) y añadiendo fibras de acero en lugar de poliolefina. En el presente trabajo se realizó una campaña experimental de laboratorio, en donde se realizaron tres (3) amasadas de Hormigón de Alta Resistencia con nueve (9) probetas cada una, donde el contenido de nano-adiciones no varió, mientras que el contenido de fibras fue de 20 y 40 kg/m3. Posterior a su realización, se procedió a someter las probetas a ensayos de resistencia a compresión, resistencia a tracción indirecta, resistencia a flexotracción, permeabilidad, módulo de elasticidad y coeficiente de Poisson con el fin de conocer el comportamiento de las amasadas una vez añadidas las nano-adiciones y fibras de acero. Luego de ejecutados los ensayos, se procedió a comparar los resultados entre amasadas y con las del hormigón de referencia. Los resultados muestran que la incorporación de las fibras de acero mejoran las propiedades del Hormigón de Alta Resistencia, sin negatividad. This Master’s Degree Thesis was to determine the influence that steel fibers and nano-additions of Silica and Alumina may possess in a High Strength Concrete mix. Based on a known dosage of High Strength Concrete, which contained Silica fume (10%) and polyolefin fibers (3 kg/m3), they were proceeded to be substituted for the incorporation of nano-additions of Silica and Alumina (7% and 3%, respectively) and by adding steel fibers rather than polyolefin fibers. This thesis carried out an experimental laboratory campaign, in which three (3) mixes of High Strength Concrete had nine (9) specimens each, where the content of nano-additions did not change, while the steel fiber content was 20 and 40 kg/m3. Subsequent to its completion, the specimens were subjected to different tests to determine the compressive strength, tensile strength, flexural strength, permeability, modulus of elasticity and Poisson's ratio in order to know the behavior of the mixes once the nano-additions and steel fibers were added. The results indicate that the steel fibers improve the properties of the High Strength Concrete rather to affect in a negative way

Use of Headed Reinforcement Bars in Contruction. A Theoretical Approach to Determine the Dimensions of Anchorage Plates and Experimental Tests on Knee Joints Subjected to a Closing Moment

In order to reduce costs and time while improving quality, durability and sustainability in structural concrete constructions, a widely used material nowadays, special care must be taken in some crucial phases of the project and execution, including the structure design and calculation, the dosage, dumping and curing of concrete: another important aspect is the proper design and execution of assembly plans and construction details. The framework, a name designating the whole reinforcement bars cage already assembled as shown in the drawings, can be made up of several components and implies higher or lower industrialization degree. The framework costs constitute about one third of the price per cubic meter placed in concrete works. The best solutions from all points of view are clearly those involving an easier processing to achieve the same goal, and consequently carrying a high degree of industrialization, meaning quality and safety in the work. This thesis aims to provide an indepth analysis of a relatively new type of anchoring by plate known as headed reinforcement bars, which can potentially replace standard or L-shaped hooks, improving the cleaning of construction details and enabling a faster, more flexible, and therefore a more economical assembly. A literature review on the topic and an overview of typical applications is provided, followed by some examples of specific applications in real projects. Since a strict theoretical formulation used to provide the design plate dimensions has not yet been put forward, an equation is proposed for the side-face blowout strength of the anchorage, based on the capacity of concrete to carry concentrated loads in cases in which no transverse reinforcement is provided. The correlation of the calculated ultimate load with experimental results available in the literature is given. Besides, the proposed formulation can be expanded to cases in which a certain development length is available: using a software for nonlinear finite element analysis oriented to the study of reinforced concrete, numerical tests on the bond-bearing interaction are performed. The thesis ends with a testing of eight corner joints subjected to a closing moment, held in the Structures Laboratory of the Polytechnic University of Madrid, aiming to check whether the design of such plates as stated is adequate for these elements and whether an element with plate-anchored reinforcement is equivalent to one with a traditional construction detail.

Nonlinear seismic behaviour of concrete arch bridges

Arch bridge structural solution has been known for centuries, in fact the simple nature of arch that require low tension and shear strength was an advantage as the simple materials like stone and brick were the only option back in ancient centuries. By the pass of time especially after industrial revolution, the new materials were adopted in construction of arch bridges to reach longer spans. Nowadays one long span arch bridge is made of steel, concrete or combination of these two as "CFST", as the result of using these high strength materials, very long spans can be achieved. The current record for longest arch belongs to Chaotianmen bridge over Yangtze river in China with 552 meters span made of steel and the longest reinforced concrete type is Wanxian bridge which also cross the Yangtze river through a 420 meters span. Today the designer is no longer limited by span length as long as arch bridge is the most applicable solution among other approaches, i.e. cable stayed and suspended bridges are more reasonable if very long span is desired. Like any super structure, the economical and architectural aspects in construction of a bridge is extremely important, in other words, as a narrower bridge has better appearance, it also require smaller volume of material which make the design more economical. Design of such bridge, beside the high strength materials, requires precise structural analysis approaches capable of integrating the combination of material behaviour and complex geometry of structure and various types of loads which may be applied to bridge during its service life. Depend on the design strategy, analysis may only evaluates the linear elastic behaviour of structure or consider the nonlinear properties as well. Although most of structures in the past were designed to act in their elastic range, the rapid increase in computational capacity allow us to consider different sources of nonlinearities in order to achieve a more realistic evaluations where the dynamic behaviour of bridge is important especially in seismic zones where large movements may occur or structure experience P - _ effect during the earthquake. The above mentioned type of analysis is computationally expensive and very time consuming. In recent years, several methods were proposed in order to resolve this problem. Discussion of recent developments on these methods and their application on long span concrete arch bridges is the main goal of this research. Accordingly available long span concrete arch bridges have been studied to gather the critical information about their geometrical aspects and properties of their materials. Based on concluded information, several concrete arch bridges were designed for further studies. The main span of these bridges range from 100 to 400 meters. The Structural analysis methods implemented in in this study are as following: Elastic Analysis: Direct Response History Analysis (DRHA): This method solves the direct equation of motion over time history of applied acceleration or imposed load in linear elastic range. Modal Response History Analysis (MRHA): Similar to DRHA, this method is also based on time history, but the equation of motion is simplified to single degree of freedom system and calculates the response of each mode independently. Performing this analysis require less time than DRHA. Modal Response Spectrum Analysis (MRSA): As it is obvious from its name, this method calculates the peak response of structure for each mode and combine them using modal combination rules based on the introduced spectra of ground motion. This method is expected to be fastest among Elastic analysis. Inelastic Analysis: Nonlinear Response History Analysis (NL-RHA): The most accurate strategy to address significant nonlinearities in structural dynamics is undoubtedly the nonlinear response history analysis which is similar to DRHA but extended to inelastic range by updating the stiffness matrix for every iteration. This onerous task, clearly increase the computational cost especially for unsymmetrical buildings that requires to be analyzed in a full 3D model for taking the torsional effects in to consideration. Modal Pushover Analysis (MPA): The Modal Pushover Analysis is basically the MRHA but extended to inelastic stage. After all, the MRHA cannot solve the system of dynamics because the resisting force fs(u; u_ ) is unknown for inelastic stage. The solution of MPA for this obstacle is using the previously recorded fs to evaluate system of dynamics. Extended Modal Pushover Analysis (EMPA): Expanded Modal pushover is a one of very recent proposed methods which evaluates response of structure under multi-directional excitation using the modal pushover analysis strategy. In one specific mode,the original pushover neglect the contribution of the directions different than characteristic one, this is reasonable in regular symmetric building but a structure with complex shape like long span arch bridges may go through strong modal coupling. This method intend to consider modal coupling while it take same time of computation as MPA. Coupled Nonlinear Static Pushover Analysis (CNSP): The EMPA includes the contribution of non-characteristic direction to the formal MPA procedure. However the static pushovers in EMPA are performed individually for every mode, accordingly the resulted values from different modes can be combined but this is only valid in elastic phase; as soon as any element in structure starts yielding the neutral axis of that section is no longer fixed for both response during the earthquake, meaning the longitudinal deflection unavoidably affect the transverse one or vice versa. To overcome this drawback, the CNSP suggests executing pushover analysis for governing modes of each direction at the same time. This strategy is estimated to be more accurate than MPA and EMPA, moreover the calculation time is reduced because only one pushover analysis is required. Regardless of the strategy, the accuracy of structural analysis is highly dependent on modelling and numerical integration approaches used in evaluation of each method. Therefore the widely used Finite Element Method is implemented in process of all analysis performed in this research. In order to address the study, chapter 2, starts with gathered information about constructed long span arch bridges, this chapter continuous with geometrical and material definition of new models. Chapter 3 provides the detailed information about structural analysis strategies; furthermore the step by step description of procedure of all methods is available in Appendix A. The document ends with the description of results and conclusion of chapter 4.

Evolución del conocimiento del hormigón estructural hasta 1973

Esta tesis analiza los criterios con que fueron proyectadas y construidas las estructuras de hormigón hasta 1973, fecha coincidente con la Instrucción EH-73, que en contenido, formato y planteamiento, consagró la utilización de los criterios modernamente utilizados hasta ahora. Es heredera, además, de las CEB 1970. Esos años marcan el cambio de planteamiento desde la Teoría Clásica hacia los Estados Límite. Los objetivos perseguidos son, sintéticamente: 1) Cubrir un vacío patente en el estudio de la evolución del conocimiento. Hay tratados sobre la historia del hormigón que cubren de manera muy completa el relato de personajes y realizaciones, pero no, al menos de manera suficiente, la evolución del conocimiento. 2) Servir de ayuda a los técnicos de hoy para entender configuraciones estructurales, geometrías, disposiciones de armado, formatos de seguridad, etc, utilizados en el pasado, lo que servirá para la redacción más fundada de dictámenes preliminares sobre estructuras existentes. 3) Ser referencia para la realización de estudios de valoración de la capacidad resistente de construcciones existentes, constituyendo la base de un documento pre-normativo orientado en esa dirección. En efecto, esta tesis pretende ser una ayuda para los ingenieros de hoy que se enfrentan a la necesidad de conservar y reparar estructuras de hormigón armado que forman parte del patrimonio heredado. La gran mayoría de las estructuras, fueron construidas hace más de 40 años, por lo que es preciso conocer los criterios que marcaron su diseño, su cálculo y su construcción. Pretende determinar cuáles eran los límites de agotamiento y por tanto de seguridad, de estructuras dimensionadas con criterios de antaño, analizadas por la metodología de cálculo actual. De este modo, se podrá determinar el resguardo existente “real” de las estructuras dimensionadas y calculadas con criterios “distintos” a los actuales. Conocer el comportamiento de las estructuras construidas con criterios de la Teoría Clásica, según los criterios actuales, permitirá al ingeniero de hoy tratar de la forma más adecuada el abanico de necesidades que se puedan presentar en una estructura existente. Este trabajo se centra en la evolución del conocimiento por lo que no se encuentran incluidos los procesos constructivos. En lo relativo a los criterios de proyecto, hasta mediados del siglo XX, éstos se veían muy influidos por los ensayos y trabajos de autor consiguientes, en los que se basaban los reglamentos de algunos países. Era el caso del reglamento prusiano de 1904, de la Orden Circular francesa de 1906, del Congreso de Lieja de 1930. A partir de la segunda mitad del siglo XX, destacan las aportaciones de ingenieros españoles como es el caso de Alfredo Páez Balaca, Eduardo Torroja y Pedro Jiménez Montoya, entre otros, que permitieron el avance de los criterios de cálculo y de seguridad de las estructuras de hormigón, hasta los que se conocen hoy. El criterio rector del proyecto de las estructuras de hormigón se fundó, como es sabido, en los postulados de la Teoría Clásica, en particular en el “momento crítico”, aquel para el que hormigón y acero alcanzan sus tensiones admisibles y, por tanto, asegura el máximo aprovechamiento de los materiales y sin pretenderlo conscientemente, la máxima ductilidad. Si el momento solicitante es mayor que el crítico, se dispone de armadura en compresión. Tras el estudio de muchas de las estructuras existentes de la época por el autor de esta tesis, incluyendo entre ellas las Colecciones Oficiales de Puentes de Juan Manuel de Zafra, Eugenio Ribera y Carlos Fernández Casado, se concluye que la definición geométrica de las mismas no se corresponde exactamente con la resultante del momento crítico, dado que como ahora resultaba necesario armonizar los criterios de armado a nivel sección con la organización de la ferralla a lo largo de los diferentes elementos estructurales. Los parámetros de cálculo, resistencias de los materiales y formatos de seguridad, fueron evolucionando con los años. Se fueron conociendo mejor las prestaciones de los materiales, se fue enriqueciendo la experiencia de los propios procesos constructivos y, en menor medida, de las acciones solicitantes y, consiguientemente, acotándose las incertidumbres asociadas lo cual permitió ir ajustando los coeficientes de seguridad a emplear en el cálculo. Por ejemplo, para el hormigón se empleaba un coeficiente de seguridad igual a 4 a finales del siglo XIX, que evolucionó a 3,57 tras la publicación de la Orden Circular francesa de 1906, y a 3, tras la Instrucción española de 1939. En el caso del acero, al ser un material bastante más conocido por cuanto se había utilizado muchísimo previamente, el coeficiente de seguridad permaneció casi constante a lo largo de los años, con un valor igual a 2. Otra de las causas de la evolución de los parámetros de cálculo fue el mejor conocimiento del comportamiento de las estructuras merced a la vasta tarea de planificación y ejecución de ensayos, con los estudios teóricos consiguientes, realizados por numerosos autores, principalmente austríacos y alemanes, pero también norteamericanos y franceses. En cuanto a los criterios de cálculo, puede sorprender al técnico de hoy el conocimiento que tenían del comportamiento del hormigón desde los primeros años del empleo del mismo. Sabían del comportamiento no lineal del hormigón, pero limitaban su trabajo a un rango de tensióndeformación lineal porque eso aseguraba una previsión del comportamiento estructural conforme a las hipótesis de la Elasticidad Lineal y de la Resistencia de Materiales, muy bien conocidas a principios del s. XX (no así sucedía con la teoría de la Plasticidad, aún sin formular, aunque estaba implícita en los planteamientos algunos ingenieros especializados en estructuras de fábrica (piedra o ladrillo) y metálicas. Además, eso permitía independizar un tanto el proyecto de los valores de las resistencias reales de los materiales, lo que liberaba de la necesidad de llevar a cabo ensayos que, en la práctica, apenas se podían hacer debido a la escasez de los laboratorios. Tampoco disponían de programas informáticos ni de ninguna de las facilidades de las que hoy se tienen, que les permitiera hacer trabajar al hormigón en un rango no lineal. Así, sabia y prudentemente, limitaban las tensiones y deformaciones del material a un rango conocido. El modus operandi seguido para la elaboración de esta tesis, ha sido el siguiente: -Estudio documental: se han estudiado documentos de autor, recomendaciones y normativa generada en este ámbito, tanto en España como con carácter internacional, de manera sistemática con arreglo al índice del documento. En este proceso, se han detectado lagunas del conocimiento (y su afección a la seguridad estructural, en su caso) y se han identificado las diferencias con los procedimientos de hoy. También ha sido necesario adaptar la notación y terminología de la época a los criterios actuales, lo que ha supuesto una dificultad añadida. -Desarrollo del documento: A partir del estudio previo se han ido desarrollando los siguientes documentos, que conforman el contenido de la tesis: o Personajes e instituciones relevantes por sus aportaciones al conocimiento de las estructuras de hormigón (investigación, normativa, docencia). o Caracterización de las propiedades mecánicas de los materiales (hormigón y armaduras), en relación a sus resistencias, diagramas tensión-deformación, módulos de deformación, diagramas momento-curvatura, etc. Se incluye aquí la caracterización clásica de los hormigones, la geometría y naturaleza de las armaduras, etc. o Formatos de seguridad: Se trata de un complejo capítulo del que se pretende extraer la información suficiente que permita a los técnicos de hoy entender los criterios utilizados entonces y compararlos con los actuales. o Estudio de secciones y piezas sometidas a tensiones normales y tangenciales: Se trata de presentar la evolución en el tratamiento de la flexión simple y compuesta, del cortante, del rasante, torsión, etc. Se tratan también en esta parte del estudio aspectos que, no siendo de preocupación directa de los técnicos de antaño (fisuración y deformaciones), tienen hoy mayor importancia frente a cambios de usos y condiciones de durabilidad. o Detalles de armado: Incluye el tratamiento de la adherencia, el anclaje, el solapo de barras, el corte de barras, las disposiciones de armado en función de la geometría de las piezas y sus solicitaciones, etc. Es un capítulo de importancia obvia para los técnicos de hoy. Se incluye un anejo con las referencias más significativas a los estudios experimentales en que se basaron las propuestas que han marcado hito en la evolución del conocimiento. Finalmente, junto a las conclusiones más importantes, se enuncian las propuestas de estudios futuros. This thesis analyzes the criteria with which structures of reinforced concrete have been designed and constructed prior to 1973. Initially, the year 1970 was chosen as starting point, coinciding with the CEB recommendations, but with the development of the thesis it was decided that 1973 was the better option, coinciding with the Spanish regulations of 1973, whose content, format and description introduced the current criteria. The studied period includes the Classic Theory. The intended goals of this thesis are: 1) To cover a clear gap in the study of evolution of knowledge about reinforced concrete. The concept and accomplishments achieved by reinforced concrete itself has been treated in a very complete way by the main researchers in this area, but not the evolution of knowledge in this subject area. 2) To help the engineers understand structural configurations, geometries, dispositions of steel, safety formats etc, that will serve as preliminary judgments by experts on existing structures. To be a reference to the existing studies about the valuation of resistant capacity of existing constructions, constituting a basic study of a pre-regulation document. This thesis intends to be a help for the current generation of engineers who need to preserve and repair reinforced concrete structures that have existed for a significant number of years. Most of these structures in question were constructed more than 40 years ago, and it is necessary to know the criteria that influenced their design, the calculation and the construction. This thesis intends to determine the safety limits of the old structures and analyze them in the context of the current regulations and their methodology. Thus, it will then be possible to determine the safety of these structures, after being measured and calculated with the current criteria. This will allow the engineers to optimize the treatment of such a structure. This work considers the evolution of the knowledge, so constructive methods are not included. Related to the design criteria, there existed until middle of the 20th century a large number of diverse European tests and regulations, such as the Prussian norm of 1904, the Circular French Order of 1906, the Congress of Liège of 1930, as well as individual engineers’ own notes and criteria which incorporated the results of their own tests. From the second half of the 20th century, the contributions of Spanish engineers as Alfredo Páez Balaca, Eduardo Torroja and Pedro Jiménez Montoya, among others, were significant and this allowed the advancement of the criteria of the calculation of safety standards of concrete structures, many of which still exist to the present day. The design and calculation of reinforced concrete structures by the Classic Theory, was based on the ‘Critical Bending Moment’, when concrete and steel achieve their admissible tensions, that allows the best employment of materials and the best ductility. If the bending moment is major than the critical bending moment, will be necessary to introduce compression steel. After the study of the designs of many existing structures of that time by the author of this thesis, including the Historical Collections of Juan Manuel de Zafra, Eugenio Ribera and Carlos Fernandez Casado, the conclusion is that the geometric definition of the structures does not correspond exactly with the critical bending moment inherent in the structures. The parameters of these calculations changed throughout the years. The principal reason that can be outlined is that the materials were improving gradually and the number of calculated uncertainties were decreasing, thus allowing the reduction of the safety coefficients to use in the calculation. For example, concrete used a coefficient of 4 towards the end of the 19th century, which evolved to 3,57 after the publication of the Circular French Order of 1906, and then to 3 after the Spanish Instruction of 1939. In the case of the steel, a much more consistent material, the safety coefficient remained almost constant throughout the years, with a value of 2. Other reasons related to the evolution of the calculation parameters were that the tests and research undertaken by an ever-increasing number of engineers then allowed a more complete knowledge of the behavior of reinforced concrete. What is surprising is the extent of knowledge that existed about the behavior of the concrete from the outset. Engineers from the early years knew that the behavior of the concrete was non-linear, but they limited the work to a linear tension-deformation range. This was due to the difficulties of work in a non-linear range, because they did not have laboratories to test concrete, or facilities such as computers with appropriate software, something unthinkable today. These were the main reasons engineers of previous generations limited the tensions and deformations of a particular material to a known range. The modus operandi followed for the development of this thesis is the following one: -Document study: engineers’ documents, recommendations and regulations generated in this area, both from Spain or overseas, have been studied in a systematic way in accordance with the index of the document. In this process, a lack of knowledge has been detected concerning structural safety, and differences to current procedures have been identified and noted. Also, it has been necessary to adapt the notation and terminology of the Classic Theory to the current criteria, which has imposed an additional difficulty. -Development of the thesis: starting from the basic study, the next chapters of this thesis have been developed and expounded upon: o People and relevant institutions for their contribution to the knowledge about reinforced concrete structures (investigation, regulation, teaching). Determination of the mechanical properties of the materials (concrete and steel), in relation to their resistances, tension-deformation diagrams, modules of deformation, moment-curvature diagrams, etc. Included are the classic characterizations of concrete, the geometry and nature of the steel, etc. Safety formats: this is a very difficult chapter from which it is intended to provide enough information that will then allow the present day engineer to understand the criteria used in the Classic Theory and then to compare them with the current theories. Study of sections and pieces subjected to normal and tangential tensions: it intends to demonstrate the evolution in the treatment of the simple and complex flexion, shear, etc. Other aspects examined include aspects that were not very important in the Classic Theory but currently are, such as deformation and fissures. o Details of reinforcement: it includes the treatment of the adherence, the anchorage, the lapel of bars, the cut of bars, the dispositions of reinforcement depending on the geometry of the pieces and the solicitations, etc. It is a chapter of obvious importance for current engineers. The document will include an annex with the most references to the most significant experimental studies on which were based the proposals that have become a milestone in the evolution of knowledge in this area. Finally, there will be included conclusions and suggestions of future studies. A deep study of the documentation and researchers of that time has been done, juxtaposing their criteria and results with those considered relevant today, and giving a comparison between the resultant safety standards according to the Classic Theory criteria and currently used criteria. This thesis fundamentally intends to be a guide for engineers who have to treat or repair a structure constructed according to the Classic Theory criteria.

Modelos de elementos finitos explícitos para explosiones en estructuras reticuladas de hormigón armado : aplicaciones al estudio del colapso de edificios

La frecuencia con la que se producen explosiones sobre edificios, ya sean accidentales o intencionadas, es reducida, pero sus efectos pueden ser catastróficos. Es deseable poder predecir de forma suficientemente precisa las consecuencias de estas acciones dinámicas sobre edificaciones civiles, entre las cuales las estructuras reticuladas de hormigón armado son una tipología habitual. En esta tesis doctoral se exploran distintas opciones prácticas para el modelado y cálculo numérico por ordenador de estructuras de hormigón armado sometidas a explosiones. Se emplean modelos numéricos de elementos finitos con integración explícita en el tiempo, que demuestran su capacidad efectiva para simular los fenómenos físicos y estructurales de dinámica rápida y altamente no lineales que suceden, pudiendo predecir los daños ocasionados tanto por la propia explosión como por el posible colapso progresivo de la estructura. El trabajo se ha llevado a cabo empleando el código comercial de elementos finitos LS-DYNA (Hallquist, 2006), desarrollando en el mismo distintos tipos de modelos de cálculo que se pueden clasificar en dos tipos principales: 1) modelos basados en elementos finitos de continuo, en los que se discretiza directamente el medio continuo mediante grados de libertad nodales de desplazamientos; 2) modelos basados en elementos finitos estructurales, mediante vigas y láminas, que incluyen hipótesis cinemáticas para elementos lineales o superficiales. Estos modelos se desarrollan y discuten a varios niveles distintos: 1) a nivel del comportamiento de los materiales, 2) a nivel de la respuesta de elementos estructurales tales como columnas, vigas o losas, y 3) a nivel de la respuesta de edificios completos o de partes significativas de los mismos. Se desarrollan modelos de elementos finitos de continuo 3D muy detallados que modelizan el hormigón en masa y el acero de armado de forma segregada. El hormigón se representa con un modelo constitutivo del hormigón CSCM (Murray et al., 2007), que tiene un comportamiento inelástico, con diferente respuesta a tracción y compresión, endurecimiento, daño por fisuración y compresión, y rotura. El acero se representa con un modelo constitutivo elastoplástico bilineal con rotura. Se modeliza la geometría precisa del hormigón mediante elementos finitos de continuo 3D y cada una de las barras de armado mediante elementos finitos tipo viga, con su posición exacta dentro de la masa de hormigón. La malla del modelo se construye mediante la superposición de los elementos de continuo de hormigón y los elementos tipo viga de las armaduras segregadas, que son obligadas a seguir la deformación del sólido en cada punto mediante un algoritmo de penalización, simulando así el comportamiento del hormigón armado. En este trabajo se denominarán a estos modelos simplificadamente como modelos de EF de continuo. Con estos modelos de EF de continuo se analiza la respuesta estructural de elementos constructivos (columnas, losas y pórticos) frente a acciones explosivas. Asimismo se han comparado con resultados experimentales, de ensayos sobre vigas y losas con distintas cargas de explosivo, verificándose una coincidencia aceptable y permitiendo una calibración de los parámetros de cálculo. Sin embargo estos modelos tan detallados no son recomendables para analizar edificios completos, ya que el elevado número de elementos finitos que serían necesarios eleva su coste computacional hasta hacerlos inviables para los recursos de cálculo actuales. Adicionalmente, se desarrollan modelos de elementos finitos estructurales (vigas y láminas) que, con un coste computacional reducido, son capaces de reproducir el comportamiento global de la estructura con una precisión similar. Se modelizan igualmente el hormigón en masa y el acero de armado de forma segregada. El hormigón se representa con el modelo constitutivo del hormigón EC2 (Hallquist et al., 2013), que también presenta un comportamiento inelástico, con diferente respuesta a tracción y compresión, endurecimiento, daño por fisuración y compresión, y rotura, y se usa en elementos finitos tipo lámina. El acero se representa de nuevo con un modelo constitutivo elastoplástico bilineal con rotura, usando elementos finitos tipo viga. Se modeliza una geometría equivalente del hormigón y del armado, y se tiene en cuenta la posición relativa del acero dentro de la masa de hormigón. Las mallas de ambos se unen mediante nodos comunes, produciendo una respuesta conjunta. En este trabajo se denominarán a estos modelos simplificadamente como modelos de EF estructurales. Con estos modelos de EF estructurales se simulan los mismos elementos constructivos que con los modelos de EF de continuo, y comparando sus respuestas estructurales frente a explosión se realiza la calibración de los primeros, de forma que se obtiene un comportamiento estructural similar con un coste computacional reducido. Se comprueba que estos mismos modelos, tanto los modelos de EF de continuo como los modelos de EF estructurales, son precisos también para el análisis del fenómeno de colapso progresivo en una estructura, y que se pueden utilizar para el estudio simultáneo de los daños de una explosión y el posterior colapso. Para ello se incluyen formulaciones que permiten considerar las fuerzas debidas al peso propio, sobrecargas y los contactos de unas partes de la estructura sobre otras. Se validan ambos modelos con un ensayo a escala real en el que un módulo con seis columnas y dos plantas colapsa al eliminar una de sus columnas. El coste computacional del modelo de EF de continuo para la simulación de este ensayo es mucho mayor que el del modelo de EF estructurales, lo cual hace inviable su aplicación en edificios completos, mientras que el modelo de EF estructurales presenta una respuesta global suficientemente precisa con un coste asumible. Por último se utilizan los modelos de EF estructurales para analizar explosiones sobre edificios de varias plantas, y se simulan dos escenarios con cargas explosivas para un edificio completo, con un coste computacional moderado. The frequency of explosions on buildings whether they are intended or accidental is small, but they can have catastrophic effects. Being able to predict in a accurate enough manner the consequences of these dynamic actions on civil buildings, among which frame-type reinforced concrete buildings are a frequent typology is desirable. In this doctoral thesis different practical options for the modeling and computer assisted numerical calculation of reinforced concrete structures submitted to explosions are explored. Numerical finite elements models with explicit time-based integration are employed, demonstrating their effective capacity in the simulation of the occurring fast dynamic and highly nonlinear physical and structural phenomena, allowing to predict the damage caused by the explosion itself as well as by the possible progressive collapse of the structure. The work has been carried out with the commercial finite elements code LS-DYNA (Hallquist, 2006), developing several types of calculation model classified in two main types: 1) Models based in continuum finite elements in which the continuous medium is discretized directly by means of nodal displacement degrees of freedom; 2) Models based on structural finite elements, with beams and shells, including kinematic hypothesis for linear and superficial elements. These models are developed and discussed at different levels: 1) material behaviour, 2) response of structural elements such as columns, beams and slabs, and 3) response of complete buildings or significative parts of them. Very detailed 3D continuum finite element models are developed, modeling mass concrete and reinforcement steel in a segregated manner. Concrete is represented with a constitutive concrete model CSCM (Murray et al., 2007), that has an inelastic behaviour, with different tension and compression response, hardening, cracking and compression damage and failure. The steel is represented with an elastic-plastic bilinear model with failure. The actual geometry of the concrete is modeled with 3D continuum finite elements and every and each of the reinforcing bars with beam-type finite elements, with their exact position in the concrete mass. The mesh of the model is generated by the superposition of the concrete continuum elements and the beam-type elements of the segregated reinforcement, which are made to follow the deformation of the solid in each point by means of a penalty algorithm, reproducing the behaviour of reinforced concrete. In this work these models will be called continuum FE models as a simplification. With these continuum FE models the response of construction elements (columns, slabs and frames) under explosive actions are analysed. They have also been compared with experimental results of tests on beams and slabs with various explosive charges, verifying an acceptable coincidence and allowing a calibration of the calculation parameters. These detailed models are however not advised for the analysis of complete buildings, as the high number of finite elements necessary raises its computational cost, making them unreliable for the current calculation resources. In addition to that, structural finite elements (beams and shells) models are developed, which, while having a reduced computational cost, are able to reproduce the global behaviour of the structure with a similar accuracy. Mass concrete and reinforcing steel are also modeled segregated. Concrete is represented with the concrete constitutive model EC2 (Hallquist et al., 2013), which also presents an inelastic behaviour, with a different tension and compression response, hardening, compression and cracking damage and failure, and is used in shell-type finite elements. Steel is represented once again with an elastic-plastic bilineal with failure constitutive model, using beam-type finite elements. An equivalent geometry of the concrete and the steel is modeled, considering the relative position of the steel inside the concrete mass. The meshes of both sets of elements are bound with common nodes, therefore producing a joint response. These models will be called structural FE models as a simplification. With these structural FE models the same construction elements as with the continuum FE models are simulated, and by comparing their response under explosive actions a calibration of the former is carried out, resulting in a similar response with a reduced computational cost. It is verified that both the continuum FE models and the structural FE models are also accurate for the analysis of the phenomenon of progressive collapse of a structure, and that they can be employed for the simultaneous study of an explosion damage and the resulting collapse. Both models are validated with an experimental full-scale test in which a six column, two floors module collapses after the removal of one of its columns. The computational cost of the continuum FE model for the simulation of this test is a lot higher than that of the structural FE model, making it non-viable for its application to full buildings, while the structural FE model presents a global response accurate enough with an admissible cost. Finally, structural FE models are used to analyze explosions on several story buildings, and two scenarios are simulated with explosive charges for a full building, with a moderate computational cost.

Behaviour of FRP confined concrete in square columns

A significant amount of research has been conducted on FRP-confined circular columns, but much less is known about rectangular/square columns in which the effectiveness of confinement is much reduced. This paper presents the results of experimental investigations on low strength square concrete columns confined with FRP. Axial compression tests were performed on ten intermediate size columns. The tests results indicate that FRP composites can significantly improve the bearing capacity and ductility of square section reinforced concrete columns with rounded corners. The strength enhancement ratio is greater the lower the concrete strength and also increases with the stiffness of the jacket. The confined concrete behaviour was predicted according to the more accepted theoretical models and compared with experimental results. There are two key parameters which critically influence the fitting of the models: the strain efficiency factor and the effect of confinement in non-circular sections.

Aplicación integral en construcción de materiales eco-eficientes con incorporación de cenizas de biomasa

El empleo de biomasa como combustible para la generación de bio-energía va en aumento en la actualidad, debido a su impacto medioambiental nulo en cuanto a las emisiones de CO2. Por lo tanto la generación de cenizas de biomasa, residuo de la producción de esta energía, constituye un problema medioambiental con un claro impacto social y económico. Este tipo de ceniza tiene contenidos en óxidos que la hacen atractiva para su empleo como sustituto parcial del cemento Portland, lo cual proporciona una salida eco-eficiente a este residuo, reduciendo al mismo tiempo la emisión de gases de efecto invernadero asociada a la fabricación del cemento. Esta investigación se centra en el desarrollo de nuevos e innovadores materiales base-cemento eco-eficientes que incorporan ceniza de biomasa para su aplicación integral en construcción. Para ello, se emplea una ceniza de biomasa (CB) procedente de un combustor de lecho fluidizado, cuya biomasa de combustión es principalmente restos de corteza de eucalipto, suministrada por el grupo ENCE-Navia (Asturias). El trabajo desarrollado en la presente tesis doctoral, tiene como primera fase la caracterización de esta ceniza y el análisis de viabilidad de su valorización en materiales base-cemento. Dentro de este análisis, se propone la activación de la ceniza CB mediante tratamiento hidrotermal (TH) en diferentes condiciones de medio activante, temperatura y tiempo de proceso, con el objetivo de favorecer la formación de fases hidratadas que potencien la valorización de la ceniza en el campo de los materiales de construcción. Como fase hidratada de interés se obtiene la fase tobermorita (Ca2.25(Si3O7.5(OH)1.5)(H2O)), precursora del gel C-S-H, responsable del desarrollo de resistencias mecánicas en los materiales base-cemento. El proceso de TH se optimiza para la síntesis más eficiente de esta fase. El estudio posterior de las propiedades mecánicas y micro-estructurales de pastas de cemento eco-eficientes que incorporan la ceniza CB y la ceniza tratada hidrotermalmente, CB-TH, confirma una mayor viabilidad de incorporación de la ceniza CB como sustituto parcial del cemento Portland. Como siguiente paso en el desarrollo de estos innovadores materiales base-cemento eco-eficientes se amplía el estudio multi-escalar de los materiales que incorporan CB mediante diferentes ensayos físico-mecánicos y de durabilidad. Los resultados indican que la presencia de la ceniza de biomasa no tiene efectos negativos sobre las propiedades físicas de los morteros eco-eficientes estudiados. Sin embargo, la adición de CB proporciona una mejor durabilidad del material al producir modificaciones de la microestructura que dificultan el transporte de agentes agresivos. Por otro lado, los morteros con un 10 y 20% de sustitución parcial de cemento por la ceniza de biomasa CB (CB-10 y CB-20) presentan una resistencia a compresión de 53.3 y 50.5 MPa a 28 días de curado, respectivamente. Estos morteros son comparables con un cemento Portland tradicional tipo CEM I de clase de resistencia 42.5 R. Por último, y con el fin de proporcionar la apertura de estos nuevos cementos eco-eficientes al mercado en el campo de los materiales de construcción, se estudian propiedades concretas relacionadas con diferentes tipos de aplicaciones. Concretamente se estudian en detalle las propiedades relativas a la aplicación en baldosas de mortero y los resultados indican unas prestaciones del material eco-eficiente con incorporación de CB similares o mejoradas con respecto al cemento Portland. Se analiza también la viabilidad de aplicación estructural de los cementos eco-eficientes desarrollados mediante el estudio de la adherencia al acero, que resulta similar a la del material de referencia. En cuanto a los resultados de extracción y caracterización de la fase acuosa de los poros, en todas las matrices eco-eficientes se obtiene un pH que garantiza la pasivación de la armadura. Sin embargo, el alto contenido en cloruros de dicha fase acuosa sugiere la conveniencia de realizar un análisis más detallado para la aplicación de los nuevos materiales eco-eficientes en hormigón armado. Se comprueba que todas las matrices que incorporan CB en porcentajes entre un 10 y un 90%, se pueden considerar adecuadas como nuevos materiales de construcción más eco-eficientes en aplicaciones con distintos niveles de exigencias mecánicas y sin problemas ambientales asociados con procesos de lixiviación. Con el presente trabajo de investigación se completan los objetivos iniciales de la tesis, con la obtención de nuevos e innovadores materiales base-cemento eco-eficientes que incorporan cenizas de biomasa (CB) con aplicación integral en el campo de la construcción. ABSTRACT The use of biomass as a fuel for the generation of bio-energy is increasing nowadays, due to its zero environmental impact in terms of CO2 emissions. Therefore the generation of biomass ash, a by-product of this energy, is an environmental problem with a clear social and economic impact. This type of ash contains oxides that make it attractive to be used as a partial replacement of Portland cement, providing an eco-efficient solution to this residue, while reducing the emission of greenhouse gases associated with the production of cement. The present research is focused on the development of new and innovative eco-efficient cement-based materials that incorporate biomass ash for their comprehensive application in construction. For this purpose a biomass ash (CB) is used from a fluidized bed forest combustor mainly fed with the bark of eucalyptus trees, provided by the ENCE-Navia (Asturias) group. The work includes in the first stage the characterization of the raw materials and the analysis of viability of their valorization in cement-based materials. Within this analysis, the activation of the ash is proposed by hydrothermal treatment (HT) in different conditions of activation medium, temperature and process duration, aiming an enhanced formation of hydrated phases to improve the ash valorization in the construction materials field. As an interesting hydrated phase, the tobermorite (Ca2.25(Si3O7.5(OH)1.5)(H2O)) is obtained from the process. This phase is considered as a precursor of the gel C-S-H, responsible for the development of mechanical strength in cement-based materials. HT process is optimized for the most efficient synthesis of tobermorite. The analysis of mechanical and microstructural properties of eco-efficient cement pastes incorporating CB ash and hydrothermally treated ash, CB-TH, confirms an improved viability of incorporation of CB ash as a partial replacement for Portland cement in the case. As a next step in the development of these innovative eco-efficient cement-based materials, a multiscale study of the materials that incorporate CB by different physical-mechanical and durability tests is carried out. The results indicate that the presence of biomass ash does not give rise to negative effects on the physical properties of the eco-efficient mortars analyzed. Nevertheless, the addition of CB produces a better durability performance due to microstructural modifications that hinder the transport of aggressive agents through the material. Moreover, mortars with a 10% and 20% of partial substitution of cement by the CB biomass ash (CB-10 and CB-20) show a compressive resistance of 53.3 and 50.5 MPa at 28 days of curing, respectively. These mortars are comparable to an ordinary Portland cement type CEM I with a resistance class of 42.5R. Finally, and in order to provide the opening of these new eco-efficient cement to the market in the field of construction materials, certain properties specifically related to different types of applications are studied. Among these, the properties concerning the application in mortar tiles are analyzed and the results indicate a similar, or even better performance of the eco-efficient mortar that incorporates CB, with respect to Portland cement. The viability of structural application of the developed eco-efficient cement is also performed considering the study of the adhesion to steel, with results similar to those of the reference material. Regarding the results of extraction and analysis of the aqueous phase of the pores, a pH value guaranteeing reinforcement passivation is obtained for all the eco-efficient matrices. However, high chloride content is obtained suggesting the suitability of a more detailed study to evaluate the application of these new eco-efficient materials in reinforced concrete. It is established that all the matrices incorporating CB in percentages between 10 and 90% may be considered adequate as new more eco-efficient construction materials in applications with different levels of mechanical demand and without environmental problems associated to leaching processes. In this research the initial objectives of the thesis are fulfilled by obtaining new and innovative eco-efficient cement-based materials that incorporate biomass ashes (CB) with comprehensive application in the construction field.

Avaliação da integridade estrutural de elementos de concreto armado a partir das propriedades modais obtidas por técnicas de excitações aleatórias e transientes

A análise dinâmica experimental tem sido amplamente pesquisada como uma ferramenta de avaliação de integridade de estruturas de concreto armado. Existem técnicas de identificação de danos baseadas em propriedades modais como frequências de ressonâncias, deformadas modais, curvaturas modais e amortecimento. Há também técnicas baseadas na não linearidade da resposta dinâmica, que apesar do grande potencial na detecção de danos, têm sido pouco exploradas nos últimos anos. Este trabalho tem por objetivo avaliar a integridade estrutural de vigas de concreto armado através do comportamento da resposta dinâmica. Foram realizados ensaios dinâmicos em duas vigas de concreto armado com 3,5 m de comprimento, 25 cm de largura, 35 cm de altura e idênticas taxas de armaduras, mas configuradas com barras de aço de diferentes diâmetros, 2 ϕ 16 mm e 8 ϕ 8 mm, respectivamente. Tais vigas, inicialmente íntegras, foram submetidas a ciclos de carregamento e descarregamento com intensidades crescentes até atingir a ruptura do elemento. Após cada ciclo, as propriedades dinâmicas foram avaliadas experimentalmente, com o emprego de técnicas de excitação por sinais do tipo aleatório e tipo transiente, respectivamente, visando determinar parâmetros que indiquem a deterioração gradativa do elemento. Nesses ensaios dinâmicos aplicaram-se diferentes amplitudes da força de excitação. Verificou-se que o aumento da amplitude da força dinâmica de excitação provocou reduções nos valores das frequências de ressonância de 1,1% e 2,4%, associadas, respectivamente, às excitações aleatórias e transientes; e um comportamento não linear dos índices de amortecimento, associados às excitações aleatórias, mantendo um crescimento linear com as excitações transientes. Constatou-se, ainda, que os valores das frequências de ressonância decrescem com a redução de rigidez mecânica, diminuída com o aumento do nível de fissuração induzido nos modelos. Já os valores dos índices de amortecimento, após cada ciclo, se comportaram de forma não linear e assumiram diferentes valores, conforme a técnica de excitação empregada. Acredita-se que esta não linearidade está relacionada aos danos provocados no elemento pela solicitação estrutural e, por consequência, ao processo de como a dissipação de energia é empregada no processo de instauração, configuração e propagação das fissuras nos elementos de concreto armado.

Survey and correlation report on continuously reinforced pavements without joints, by W. H. Jacobs.

Mode of access: Internet.

Prestressed concrete beams with stirrups subjected to torsion, bending and shear

Reported in this thesis are test results of 37 eccentrically prestressed beams with stirrups. Single variable parameters were investigated including the prestressing force, the prestressing steel area, the concrete strength, the aspect ratio h/b and the stirrups size and spacing. Interaction of bending, torsion and shear was also investigated by testing a series of beams subjected to varying bending/torsional moment ratios. For the torsional strength an empirical expression of linear format is proposed and can be rearranged in a non-dimensional interaction form: T/To+V/Vo+M/Mo+Ps/Po+Fs/Fo=Pc2/Fsp. This formula which is based on an average experimental steel stress lower than the yield point is compared with 243 prestressed beams containing ' stirrups, including the author's test beams, and good agreement is obtained. For the theoretical analysis of the problem of torsion combined with bending and shear in concrete beams with stirrups, the method of torque-friction is proposed and developed using an average steel stress. A general linear interaction equation for combined torsion with bending and/or shear is proposed in the following format: (fi) T/Tu=1 where (fi) is a combined loading factor to modify the pure ultimate strength for differing cases of torsion with bending and/or shear. From the analysis of 282 reinforced and prestressed concrete beams containing stirrups, including the present investigation, good agreement is obtained between the method and the test results. It is concluded that the proposed method provides a rational and simple basis for predicting the ultimate torisional strength and may also be developed for design purposes.

Influence of pretreatment on corrosion behaviour of duplex zinc/polymer coatings on steel substrates

An investigation has been undertaken to determine the major factors influencing the corrosion resistance of duplex-zinc coatings on steel substrates.Premature failure of these systems has been attributed to the presence of defects such as craters and pinholes in the polymer film and debonding of the polymer film from the zinc substrate.Defects found on commercially produced samples have been carefully characterised using metallographic and scanning electron microscopy techniques. The influence of zinc substrate surface roughness, polymer film thickness and degassing of conversion coatings films on the incidence of defects has been determined.Pretreatments of the chromate, chromate-phosphate, non chromate, and alkali-oxide types were applied and the conversion coatings produced characterised with respect to their nature and composition. The effect of degassing on the properties of the films was also investigated. Electrochemical investigations were carried out to determine the effect of the presence of the eta or zeta phase as the outermost layer of the galvanized coating.Flow characteristics of polyester on zinc electroplated hot-dip continuous and batch galvanized and zinc sprayed samples were investigated using hot-stage microscopy. The effects of different pretreatments and degassing after conversion coating formation on flow characteristics were determined.Duplex coatings were subjected to the acetic acid salt spray test. The effect on adhesion was determined using an indentation debonding test and the results compared with those obtained using cross-cut/peel and pull-off tests. The locus of failure was determined using scanning electron microscopy and X-ray photoelectron spectroscopy techniques.

Monitoring and model updating of an FRP pedestrian truss bridge

This paper presents the results of a real bridge field experiment, carried out on a fiber reinforced polymer (FRP) pedestrian truss bridge of which nodes are reinforced with stainless steel plates. The aim of this paper is to identify the dynamic parameters of this bridge by using both conventional techniques and a model updating algorithm. In the field experiment, the bridge was instrumented with accelerometers at a number of locations on the bridge deck, recording both vertical and transverse vibrations. It was excited via jump tests at particular locations along its span and the resulting acceleration signals are used to identify dynamic parameters, such as the bridge mode shape, natural frequency and damping constant. Pedestrianinduced vibrations are also measured and utilized to identify dynamic parameters of the bridge. For a complete analysis of the bridge, a numerical model of the FRP bridge is created whose properties are calibrated utilizing a model updating algorithm. Comparable frequencies and mode shapes to those from the experiment were obtained by the FE models considering the reinforcement by increasing elastic modulus at every node of the bridge by stainless steel plate. Moreover, considering boundary conditions at both ends as fixed in the model resulted in modal properties comparable/similar to those from the experiment. This study also demonstrated that the effect of reinforcement and boundary conditions must be properly considered in an FE model to analyze real behavior of the FRP bridge.

A framework for predicting the residual load carrying capacity of concrete structures exposed to aggressive environments

Reinforced concrete structures are susceptible to a variety of deterioration mechanisms due to creep and shrinkage, alkali-silica reaction (ASR), carbonation, and corrosion of the reinforcement. The deterioration problems can affect the integrity and load carrying capacity of the structure. Substantial research has been dedicated to these various mechanisms aiming to identify the causes, reactions, accelerants, retardants and consequences. This has improved our understanding of the long-term behaviour of reinforced concrete structures. However, the strengthening of reinforced concrete structures for durability has to date been mainly undertaken after expert assessment of field data followed by the development of a scheme to both terminate continuing degradation, by separating the structure from the environment, and strengthening the structure. The process does not include any significant consideration of the residual load-bearing capacity of the structure and the highly variable nature of estimates of such remaining capacity. Development of performance curves for deteriorating bridge structures has not been attempted due to the difficulty in developing a model when the input parameters have an extremely large variability. This paper presents a framework developed for an asset management system which assesses residual capacity and identifies the most appropriate rehabilitation method for a given reinforced concrete structure exposed to aggressive environments. In developing the framework, several industry consultation sessions have been conducted to identify input data required, research methodology and output knowledge base. Capturing expert opinion in a useable knowledge base requires development of a rule based formulation, which can subsequently be used to model the reliability of the performance curve of a reinforced concrete structure exposed to a given environment.

A numerical method to quantify the axial shortening of vertical elements in concrete buildings

Differential axial shortening, distortion and deformation in high rise buildings is a serious concern. They are caused by three time dependent modes of volume change; “shrinkage”, “creep” and “elastic shortening” that takes place in every concrete element during and after construction. Vertical concrete components in a high rise building are sized and designed based on their strength demand to carry gravity and lateral loads. Therefore, columns and walls are sized, shaped and reinforced differently with varying concrete grades and volume to surface area ratios. These structural components may be subjected to the detrimental effects of differential axial shortening that escalates with increasing the height of buildings. This can have an adverse impact on other structural and non-structural elements. Limited procedures are available to quantify axial shortening, and the results obtained from them differ because each procedure is based on various assumptions and limited to few parameters. All these prompt to a need to develop an accurate numerical procedure to quantify the axial shortening of concrete buildings taking into account the important time varying functions of (i) construction sequence (ii) Young’s Modulus and (iii) creep and shrinkage models associated with reinforced concrete. General assumptions are refined to minimize variability of creep and shrinkage parameters to improve accuracy of the results. Finite element techniques are used in the procedure that employs time history analysis along with compression only elements to simulate staged construction behaviour. This paper presents such a procedure and illustrates it through an example. Keywords: Differential Axial Shortening, Concrete Buildings, Creep and Shrinkage, Construction Sequence, Finite Element Method.

Alternate structural system of incorporating flat bed rail wagons as low volume road bridge decks

The stimulus for this project rose from the need to find an alternative solution to aging superstructures of road-bridge in low volume roads (LVR). The solution investigated, designed and consequently plans to construct, involved replacing an aging super-structure of a 10m span bridge with Flat-Bed Rail Wagon (FBRW). The main focus of this paper is to present alternate structural system for the design of the FBRW as road bridge deck conforming to AS5100. The structural adequacy of the primary members of the FBRW was first validated using full scale experimental investigation to AS5100 serviceability and ultimate limit state loading. The bare FBRW was further developed to include a running surface. Two options were evaluated during the design phase, namely timber and reinforced concrete. First option, which is presented here, involved strengthening of the FBRW using numerous steel sections and overlaying the bridge deck with timber planks. The idea of this approach was to use all the primary and secondary members of the FBRW in load sharing and to provide additional members where weaknesses in the original members arose. The second option, which was the preferred option for construction, involved use of primary members only with an overlaying reinforced concrete slab deck. This option minimised the risk associated with any uncertainty of secondary members to its structural adequacy. The paper will report selected results of the experiment as well as the design phases of option one with conclusions highlighting the viability of option 1 and its limitations.