Initiation and early crack growth in VHCF of stainless steels : Experimental and theoretical analysis

Mechanical fatigue is a failure phenomenon that occurs due to repeated application of mechanical loads. Very High Cycle Fatigue (VHCF) is considered as the domain of fatigue life greater than 10 million load cycles. Increasing numbers of structural components have service life in the VHCF regime, for instance in automotive and high speed train transportation, gas turbine disks, and components of paper production machinery. Safe and reliable operation of these components depends on the knowledge of their VHCF properties. In this thesis both experimental tools and theoretical modelling were utilized to develop better understanding of the VHCF phenomena. In the experimental part, ultrasonic fatigue testing at 20 kHz of cold rolled and hot rolled stainless steel grades was conducted and fatigue strengths in the VHCF regime were obtained. The mechanisms for fatigue crack initiation and short crack growth were investigated using electron microscopes. For the cold rolled stainless steels crack initiation and early growth occurred through the formation of the Fine Granular Area (FGA) observed on the fracture surface and in TEM observations of cross-sections. The crack growth in the FGA seems to control more than 90% of the total fatigue life. For the hot rolled duplex stainless steels fatigue crack initiation occurred due to accumulation of plastic fatigue damage at the external surface, and early crack growth proceeded through a crystallographic growth mechanism. Theoretical modelling of complex cracks involving kinks and branches in an elastic half-plane under static loading was carried out by using the Distributed Dislocation Dipole Technique (DDDT). The technique was implemented for 2D crack problems. Both fully open and partially closed crack cases were analyzed. The main aim of the development of the DDDT was to compute the stress intensity factors. Accuracy of 2% in the computations was attainable compared to the solutions obtained by the Finite Element Method.

Estrategias metodológicas para operacionalizar la práctica educativa transdisciplinaria, en conjunto con los actores universitarios, en las licenciaturas del Centro de Estudios Universitarios Arkos (CEUArkos) de Puerto Vallarta, Jalisco, México

Recibido 29 de noviembre de 2010 • Aceptado 09 de marzo de 2011 • Corregido 12 de abril de 2011 El artículo resume los procesos vividos y los resultados obtenidos a través de una investigación-acción con actores (profesores, estudiantes y directivos) de las distintas áreas del CEUArkos de Puerto Vallarta, Jalisco, México. Su propósito es construir y llevar a la práctica estrategias metodológicas para operacionalizar la transdisciplinariedad y la complejidad en el aprendizaje, la enseñanza y la investigación –como parte de la docencia– en las licenciaturas de la institución, a fin de sentar las bases para el paso de una formación universitaria que transite de la disciplinariedad hacia la transdisciplinariedad en todas las carreras que la Universidad oferta. Aborda, asimismo, el tema del currículo universitario.

Metodologia para medição da potência necessária ao corte por um triturador florestal.

Resumo: Para execução do processo de raleamento na Caatinga é importante utilizar máquinas do tipo rotores trituradores acoplados em tratores de baixa potência, visando a diminuição de tempo e mão-de-obra dos agricultores familiares na, implantação de sistemas de exploração sustentáveis, sistemas agrossilvipastoris. Para o projeto de uma máquina que seja acessível a estes produtores, o primeiro passo é se conhecer a potência de corte necessária para a operação de raleamento. O objetivo deste trabalho foi desenvolver e avaliar uma metodologia de ensaio para medir a potência durante o corte de uma espécie arbórea, podendo assim avaliar os parâmetros a serem utilizados futuramente no projeto da máquina. Como espécie teste, utilizou-se o eucalyptus citriodora, por ser uma madeira que apresenta resistência de corte elevada e similar ao das espécies da Caatinga. Observou-se que a metodologia proposta, ao padronizar os procedimentos, permitiu adquirir de forma rápida e precisa os valores dos parâmetros de importância no projeto de máquinas destinadas a cortar e triturar espécies arbóreas. Também a utilização dos dados obtidos por meio da aplicação da metodologia, possibilitam maior confiabilidade e precisão no projeto de máquinas destinadas a este tipo de trabalho. [Methodology for obtaining the cutting power of a forest crusher]. Abstract: For executions the thinning process in Caatinga is important to use machines as Rotors Crushers coupled in low- power tractors, aimed at decrease of time and hand labor of Family Farmers in the implementation of sustainable exploration systems, agrosylvopastoral Systems. For the project for the design of a machine that is accessible these producers, the first step is knowing the cut power needed for a thinning operation. The objective of this study was to develop and evaluate a test methodology to measure the power during the cutting of a tree species and can evaluate the cutting parameters used in the future in machine design. As a test species, we used the eucalyptus citriodora, as this wood has cut high resistance and similar to Species of Caatinga. It was observed that the methodology proposal, to the standardize procedures, allows to get quickly and accurately the values of importance parameters in the design of machines designed to cut and grind tree species. Also the use of data obtained through the application of the methodology , enable greater reliability and precision in machine design intended for this type of work.

Nonlinear Approaches to Attitude Control Using Magnetic and Mechanical Actuation

This thesis argues the attitude control problem of nanosatellites, which has been a challenging issue over the years for the scientific community and still constitutes an active area of research. The interest is increasing as more than 70% of future satellite launches are nanosatellites. Therefore, new challenges appear with the miniaturisation of the subsystems and improvements must be reached. In this framework, the aim of this thesis is to develop novel control approaches for three-axis stabilisation of nanosatellites equipped with magnetorquers and reaction wheels, to improve the performance of the existent control strategies and demonstrate the stability of the system. In particular, this thesis is focused on the development of non-linear control techniques to stabilise full-actuated nanosatellites, and in the case of underactuation, in which the number of control variables is less than the degrees of freedom of the system. The main contributions are, for the first control strategy proposed, to demonstrate global asymptotic stability derived from control laws that stabilise the system in a target frame, a fixed direction of the orbit frame. Simulation results show good performance, also in presence of disturbances, and a theoretical selection of the magnetic control gain is given. The second control approach presents instead, a novel stable control methodology for three-axis stabilisation in underactuated conditions. The control scheme consists of the dynamical implementation of an attitude manoeuvre planning by means of a switching control logic. A detailed numerical analysis of the control law gains and the effect on the convergence time, total integrated and maximum torque is presented demonstrating the good performance and robustness also in the presence of disturbances.

Mars delivery service - development of the electro-mechanical systems of the Sample Fetch Rover for the Mars Sample Return Campaign

This thesis describes the development of the Sample Fetch Rover (SFR), studied for Mars Sample Return (MSR), an international campaign carried out in cooperation between the National Aeronautics and Space Administration (NASA) and the European Space Agency (ESA). The focus of this document is the design of the electro-mechanical systems of the rover. After placing this work into the general context of robotic planetary exploration and summarising the state of the art for what concerns Mars rovers, the architecture of the Mars Sample Return Campaign is presented. A complete overview of the current SFR architecture is provided, touching upon all the main subsystems of the spacecraft. For each area, it is discussed what are the design drivers, the chosen solutions and whether they use heritage technology (in particular from the ExoMars Rover) or new developments. This research focuses on two topics of particular interest, due to their relevance for the mission and the novelty of their design: locomotion and sample acquisition, which are discussed in depth. The early SFR locomotion concepts are summarised, covering the initial trade-offs and discarded designs for higher traverse performance. Once a consolidated architecture was reached, the locomotion subsystem was developed further, defining the details of the suspension, actuators, deployment mechanisms and wheels. This technology is presented here in detail, including some key analysis and test results that support the design and demonstrate how it responds to the mission requirements. Another major electro-mechanical system developed as part of this work is the one dedicated to sample tube acquisition. The concept of operations of this machinery was defined to be robust against the unknown conditions that characterise the mission. The design process led to a highly automated robotic system which is described here in its main components: vision system, robotic arm and tube storage.

Analysis of urban infrastructure for sustainable mobility through instrumented bicycles for students

In Europe almost 80% of the continent's population lives in cities. It is estimated that by 2030 most regions in Europe which contain major cities will have even more inhabitants on 35–60% more than now. This process generates a consequent elevate human pressure on the natural environment, especially around large urban agglomerations. Cities could be seen as an ecosystem, represented by the dominance of humans that re-distribute organisms and fluxes and represent the result of co-evolving human and natural systems, emerging from the interactions between humans, natural and infrastructures. Roads have a relevant role in building links between urban components, creating the basis on which it is founded the urban ecosystem itself. This thesis is focused on the research for a comprehensive model, framed in European urban health & wellbeing programme, aimed to evaluate the determinants of health in urban populations. Through bicycles, GPS and sensor kits, specially developed and produced by University of Bologna for this purpose, it has been possible to conduct on Bologna different direct observations that oriented the novelty of the research: the categorization of university students cyclists, connection among environmental data awareness and level of cycling, and an early identification of urban attributes able to impact on road air quality and level of cycling. The categorization of university students’ cyclist has been defined through GPS analysis and focused survey, that both permit to identify behavioural and technical variables and attitudes towards urban cycling. The statistic relationship between level of cycling, seen as number of bicycles passages per lane and pollutants level, has been investigated through an inverse regression model, defined and tested through SPSS software on the basis of the data harvest. The research project that represents a sort of dynamic mobility laboratory on two wheels, that permits to harvest and study detected parameters.

Modeling and Design of Phase Shifted Full Bridge Isolated DC-DC ZVS Converter with Peak Current Mode Control

Nowadays, there is a boom in the use of electrification. Electric vehicles are gaining interest worldwide due to various factors, including climate and environmental awareness. In this thesis, a step-down isolated power supply for electric tractors is investigated, specifically the phase-shifted full-bridge (PSFB) DC-DC with synchronous rectification and zero-voltage switching (ZVS). This converter was selected for its high-power capacity with high efficiency. A 3500 W PSFB converter with peak current control (PCCM) is designed and modeled in MATLAB. The input voltage range is from 550 V to 820 V and the output voltage range is limited to 9 V to 16 V with a maximum output current of 250 A. All components were commercially designed and selected, including magnetics for the high-frequency transformer and inductors, taking into account loss calculations. Zero voltage switching for the lagging leg is achieved at 13% to 100% load. The proven efficiency of the converter is around 90

Studio delle ruote di reazione per il controllo di assetto e progetto di un banco prova per CubeSat

Il seguente elaborato, che riporta il lavoro di tesi svolto presso il Laboratorio di microsatelliti e microsistemi spaziali dell’Università di Bologna, parte dallo studio e dallo sviluppo di un modello relativo all’attuazione di ruote di reazione montate a bordo di un nanosatellite tramite l’utilizzo del software Matlab. Successivamente tali concetti sono stati utilizzati per lo sviluppo di una piattaforma testbed adibita alla valutazione del sottosistema di determinazione e controllo di assetto di un satellite, in questo caso delle dimensioni standard 1U. Si è partiti da un progetto di base già presente in laboratorio con la necessità però di aggiornarlo, introducendo miglioramenti su alcuni aspetti tecnici. Per fare ciò, si sono valutati i requisiti fondamentali di progetto, per poi valutare le molteplici soluzioni riguardanti tutti gli aspetti, dalle guide di scorrimento ai sistemi di fissaggio per il satellite, ognuna di esse considerando pro e contro attentamente analizzati al fine di giungere al miglior compromesso. Molte delle scelte progettuali sono scaturite a seguito di analisi quantitative al fine di garantire il corretto funzionamento della piattaforma ed ottenere, quindi, risultati quanto più affidabili a seguito dei test.

Analysis on the implementation of V2X communications for PTWs

Inter-vehicular communications have been gaining momentum throughout the last years and they now occupy a prominent position among the objectives of car manufacturers. Motorcycle manufacturers want to keep pace with the 4 wheels world in order to make Powered Two-wheelers (PTW) integral part of the future connected mobility. The requirements for implementing inter-vehicular communication systems for motorcycles are the subjects of discussion in this thesis. The first purpose of this thesis is to introduce the reader to the world of vehicle-to-everything (V2X) communications, focusing on the Cooperative Intelligent Transport Systems (C-ITS) and the two main current technologies: ITS-G5, which is based on IEEE 802.11p, and cellular vehicle-to-everything (C-V2X). The evolution of these technologies will be also treated. Afterwards, the core of this work is presented: the analysis of the system architecture, including hardware, security, HMI, and peculiar challenges, for implementing V2X systems in motorcycles.