Effect of light curing modes on mechanical properties of direct and indirect composites

Objective. To evaluate the degree of conversion (DC), flexural strength (FS) and Knoop microhardness (KHN) of direct and indirect composite resins polymerized with different curing systems. Materials and methods. Specimens of direct (Z250, 3M/Espe) and indirect (Sinfony, 3M/Espe) restorative materials were made and polymerized using two light curing units: XL2500 (3M/Espe) and Visio system (3M/Espe). Absorption spectra of both composites were obtained on a FTIR spectrometer in order to calculate the DC. FS was evaluated in a universal testing machine and surface microhardness was performed in a microhardness tester (50gf/15s). DC, FS and KHN data were submitted to two-way ANOVA and Tukey's test (α = 0.05). Results. Z250 showed higher DC, FS and KHN compared with Sinfony when the polymerization was carried out with XL2500 (p < 0.05). However, there is no statistical difference in DC between the materials when Visio was used (p > 0.05). Visio showed higher DC and KHN for Z250 and Sinfony than the values obtained using XL2500 light curing (p < 0.05). For FS, no significant difference between curing units was found (p > 0.05). Conclusion. Even though the Visio system could increase DC and KHN for some direct and indirect composites, compared with the conventional halogen curing unit, a high number of monomers did not undergo conversion during the polymerization. © 2013 Informa Healthcare.

Effect of fiber surface on flexural strength in carbon fabric reinforced epoxy composites

The effect of carbon fiber surface characteristics on flexural properties of structural composites is studied in this work. Two types of intermediate modulus carbon fibers were used: T800HB and IM7. Results revealed that higher mechanical properties are linked with higher interfacial adhesion. Morphologies and chemical compositions of commercial carbon fibers (CF) were characterized by Fourier Transformed Infra Red (FTIR) and Scanning Electronic Microscopy (SEM). Comparing the results, the T800HB apparently has more roughness, since the IM7 seems to be recovered for a polymeric film. On other hand, the IM7 one shows higher interactivity with epoxy resin system Cycom 890 RTM. Composites produced with Resin Transfer Molding (RTM) were tested on a flexural trial. Interfacial adhesion difference was showed with SEM and Dynamic Mechanical Analyses (DMA), justifying the higher flexural behavior of composites made with IM7 fibers. © 2013 Elsevier B.V. All rights reserved.

Evaluation of weather influence on mechanical and viscoelastic properties of polyetherimide/carbon fiber composites

In order to investigate how environmental degradation affects the mechanical and thermal performance of polyetherimide/carbon fiber laminates, in this work different weathering were conducted. Additionally, dynamic mechanical analysis, interlaminar shear strength tests and non-destructive inspections were performed on this composite before and after being submitted to hygrothermal, UV radiation and thermal shock weathering. According to our results, hygrothermally aged samples had their glass transition temperature and elastic and storage moduli reduced by plasticization effect. Photooxidation, due to UV radiation exposure, occurred only on the surface of the laminates. Thermal shock induced a reversible stress on the composite's interface region. The results revealed that the mechanical behavior can vary during weather exposure but since this variation is only subtle, this thermoplastic laminate can be considered for high-performance applications, such as aerospace. © The Author(s) 2013.

Environmental ageing studies of chemically modified micro and nanofibril phenol formaldehyde composites

Cellulose micro and nano fibrils were extracted from banana macro fibres and chemically modified using sodium hydroxide, formic acid, 3-methacryloxy propyltrimethoxy silane. These untreated and chemically treated fibrils were incorporated into PF resin and the specimens were prepared. The composites were subjected to long-term water ageing, thermal ageing soil burial and outdoor weathering. The mechanical properties are reduced under all ageing conditions. The present study investigates the effects of different types of ageing on macro fibre, microfibril and nanofibril reinforced PF composites. The effect of chemical modifications of fibres on the degradability of the composites at different environments also has been analysed. © 2013 Elsevier B.V.

Carbon nanotubes/polyamide 6.6 nanostructured composites crystallization kinetic study

Compared with the traditional composites, the incorporation of carbon nanotubes into polymeric matrices can generate materials with superior properties, especially thermal, electrical and tribological properties. The aim of this study was to study the polyamide 6.6/carbon nanotubes (PA 6.6/CNT) nanostructured composites crystallization kinetics. The solution mixing technique was used to obtain the nanostructured composites studied in this work. PA 6.6 films were produced with amounts of 0.1, 0.5, and 1.0 wt% (weight/weight) CNT. X-ray diffraction analyses were performed in order to determine the crystallographic properties of nanostructured composite. The nanostructured composites crystallization kinetic study was performed using the differential scanning calorimetry under isothermal and nonisothermal (dynamic) conditions. The results have shown addition of CNTs in the PA 6.6 reduces the Avrami exponent, affecting the crystallization process of the composite. © The Author(s) 2012.

Corrosion and tribocorrosion behaviour of Al-Si-Cu-Mg alloy and its composites reinforced with B4C particles in 0.05M NaCl solution

The corrosion behaviour of metal matrix composites (MMCs) is strictly linked with the presence of heterogeneities such as reinforcement phase, microcrevices, porosity, secondary phase precipitates, and interaction products. Most of the literature related to corrosion behaviour of aluminium matrix composites (AMCs) is focused on SiC reinforced AMCs. On the other hand, there is very limited information available in the literature related to the tribocorrosion behaviour of AMCs. Therefore, the present work aims to investigate corrosion and tribocorrosion behaviour of Al-Si-Cu-Mg alloy matrix composites reinforced with B4C particulates. Corrosion behaviour of 15 and 19% (vol) B4C reinforced Al-Si-Cu-Mg matrix composites and the base alloy was investigated in 0.05M NaCl solution by performing immersion tests and potentiodynamic polarisation tests. Tribocorrosion behaviour of Al-Si-Cu-Mg alloy and its composites were also investigated in 0.05M NaCl solution. The tests were carried out against alumina ball using a reciprocating ball-on-plate tribometer. Electrochemical measurements were performed before, during, and after the sliding tests together with the recording of the tangential force. Results suggest that particle addition did not affect significantly the tendency of corrosion of Al-Si-Cu-Mg alloy without mechanical interactions. During the tribocorrosion tests, the counter material was found to slide mainly on the B4C particles, which protected the matrix alloy from severe wear damage. Furthermore, the wear debris were accumulated on the worn surfaces and entrapped between the reinforcing particles. Therefore, the tendency of corrosion and the corrosion rate decreased in Al-Si-Cu-Mg matrix B4C reinforced composites during the sliding in 0.05M NaCl solution. © 2013 Elsevier B.V.

Repair bond strength of microhybrid, nanohybrid and nanofilled resin composites: Effect of substrate resin type, surface conditioning and ageing

Objectives: This study evaluated the microtensile bond strength (MTBS) of non-aged and aged resin-based composites (RBC) (nanohybrid and nanofilled) after two surface conditioning methods, repaired using the composite of the same kind or a microhybrid composite. Materials and methods: Nanohybrid (Tetric EvoCeram-TE) and nanofilled (Filtek Supreme-FS) RBC blocks (5 × 5 × 6 mm) (N = 128) were fabricated and randomly divided into two groups: (a) no ageing (control group) and (b) ageing (5.000 thermocycling, 5-55 °C). RBC surfaces were polished by up to 1,200-grit silicone carbide papers and conditioned with either (a) air abrasion with 30-μm SiO2 particles (CoJet Sand) for 4 s + silane coupling agent (ESPE-Sil) + adhesive resin (VisioBond) (n = 16) or (b) adhesive application only (Multilink A+B for TE; Adper ScotchBond 1XT for FS) (n = 16). In half of the groups, repair resin of the same kind with the RBC and, in the other half, a different kind of composite (microhybrid, Quadrant Anterior Shine-AS) with its corresponding adhesive (Quadrant UniBond) was used. The specimens were submitted to MTBS test (0.5 mm/min). Data were analysed using three-way ANOVA and Tukey's tests. Degree of conversion (DC) of non-aged and aged resin composites (TE, FS) (n = 3 per group) was measured by micro-Raman analyses. Results: RBC type (p = 0.001) and ageing affected the MTBS results significantly (p = 0.001). Surface conditioning type did not show significant difference (p = 0.726), but less number of pre-test failures was experienced with the CoJet system compared to adhesive resin application only. Repair strength on aged TE showed significantly less (p < 0.05) MTBS than for FS. FS repaired with the same kind of RBC and adhesive resin presented the highest cohesive failures (43 %). DC was higher for TE (71 %) than for FS (58 %) before ageing. Conclusion: On the aged RBCs, less favourable repair strength could be expected especially for nanohybrid composite. For repair actions, RBC surface conditioning could be accomplished with either adhesive resin application only or with CoJet system, providing that the latter resulted in less pre-test failures. Clinical relevance: Clinicians could condition the resin surface prior to repair or relayering with either CoJet system or adhesive resin application only, depending on the availability of the system. © 2012 Springer-Verlag Berlin Heidelberg.

Nutrients balances and milk fatty acid profile of mid lactation dairy cows supplemented with unsaturated fatty acid

The objective was to evaluate the effect of unsaturated fatty acid sources supplementation on nutrients balances and milk fatty acid profile of mid lactation dairy cows. Twelve Brazilian Holstein cows in the mid lactation (mean of 128 days) and (580 ± 20kg of weight; mean ± SD) with milk yield of 25kg/d were assigned randomly into three 4 × 4 Latin square, fed the following diets: control (C); refined soybean oil; (SO); whole soybean raw (WS) and; calcium salts of unsaturated fatty acids (CSFA). Milk yield was 26.6; 26.4; 24.1 and 25.7 to the diets CO, SO, WS and CSFA respectively. Cows fed the WS treatment produced less milk (1.95kg/d of milk), fat and lactose than did cows fed the SO and CSFA. Cows fed the CSFA treatment showed less blood, urine (g/d) concentrations of N more energetic efficiency and intake of energy than did cows fed the SO treatment. Cows fed the unsaturated fatty acids sources showed more C18:2 cis-9, trans-11 CLA and trans-C18:1 FA concentration in milk than did cows fed the CO treatment. Diets with whole soybeans and soybeans oil provide more efficient digestive processes, and increase milk composition of unsaturated fatty acids.

Aspects of Mechanical Behavior and Modeling of a Tropical Unsaturated Soil

The research studies the applicability of two elastoplastic models for the collapse prediction of the lateritic soil profile from Southeastern Brazil. These tropical soils have peculiar geotechnical behavior, due to their mineralogical composition and porous structure coming from intense process of formation. Two elastoplastic models were analyzed: the Barcelona Basic Model (BBM) and another one based on BBM, however developed for tropical soils. Oedometric tests with suction control were performed at three distinct depths of the soil profile. The BBM was not suitable for the upper layer of the soil profile, because BBM considers the compressible behavior of the soil in function of the reduction of the elastoplastic compressibility index with the increase of the matric suction. The model developed for tropical soils showed better suited to the compressible behavior of the soil profile, resulting in good prediction of the collapse potential, mainly by accepting increasing values of the elastoplastic compressibility index of the soil profile with the matric suction rise. © 2013 Springer Science+Business Media Dordrecht.

Aproveitamento dos resíduos de compósitos à base de resina poliéster e fibra de vidro

Pós-graduação em Agronomia (Energia na Agricultura) - FCA

Modificação superficial de fibras de juta com descarga corona para melhora da aderência com matriz poliéster

Seeking alternatives for the total or partial substitution of synthetic fibers for natural fibers, with reinforcement in polymeric materials, this work was conducted with the objective of evaluating the treatment with corona discharge on the adherence of juta fibers with resin. The fibers were exposed to corona discharge for 1, 5, 10 and 15 minutes, as well as after treatment with hot water, molding composites fiber-reinforced with filaments treated for 10 and 15 minutes, and without the treatment. The chemical structures were evaluated by spectrometry in the region of Fourier transform infrared with attenuated total reflection (FTIR/ATR), observing the formation of a new band and the increase in the absorption of groupings with oxygen. The thermal analyses, such as thermogravimetry (TG) and differential scanning calorimetry (DSC) revealed the degradation of cellulose, hemicellulose and lignin. The microstructural characterization by scanning electron microscopy (SEM) showed changes in the surface of the fiber, such as roughness, superficial depressions, surface degradation and cavity formation. The adhesion of the fibers was evaluated by the pullout test, allowing us to verify the increase in adhesion strength after treatment with corona discharge. In conclusion, the treatment with corona discharge changes the surface of the juta fibers, resulting in better adherence with the resin.

Comportamento mecânico de material compósito de matriz poliéster reforçado por sistema híbrido fibras naturais e resíduos da indústria madeireira

Neste trabalho, materiais compósitos de matriz poliéster reforçados por fibras curtas de sisal, por resíduo de madeira e por sistema híbrido sisal/resíduo de madeira, dispostos aleatoriamente foram produzidos, utilizando-se o menor nível possível de processamento tecnológico nas etapas produtivas, com vistas a se produzir um compósito tecnicamente viável a pequenos produtores. A matriz de poliéster utilizada foi a tereftálica pré-acelerada com naftenato de cobalto e curada a temperatura ambiente com peróxido de metil-etil-cetona (MEK) em diferentes proporções em relação à resina, 0,33%, 1,66%, 3,33% e 5,00% em volume, de forma a se avaliar a influência deste nas propriedades mecânicas. As fibras de sisal foram cortadas manualmente nos comprimentos de 5, 10 e 15mm e utilizadas da maneira como adquiridas, sem tratamento superficial. O resíduo de madeira utilizado foi o pó de lixadeira da madeira maçaranduba. Os compósitos foram fabricados por moldagem manual, sem pressão e a temperatura ambiente. Foram fabricados corpos de prova de matriz pura, compósitos reforçados por sisal, variando-se o comprimento das fibras, compósitos reforçados por pó de maçaranduba e compósitos de reforço híbrido, sisal/pó de madeira, em diferentes proporções entre os constituintes. As propriedades mecânicas foram avaliadas por ensaios de tração e impacto charpy e as superfícies de fratura geradas foram avaliadas por microscopia eletrônica de varredura de modo a se correlacionar os aspectos de fratura com as propriedades mecânicas. Foi determinada a massa específica de cada série de corpos de prova fabricada, bem como a fração volumétrica dos reforços nos compósitos. Os resultados demonstraram que com o aumento do comprimento da fibra de sisal a resistência à tração e ao impacto dos compósitos foi incrementada, alcançando, o compósito com fibras de sisal de 15 mm, o melhor desempenho mecânico dentre as séries testadas. Por outro lado, a heterogeneidade granulométrica do pó de maçaranduba teve efeito negativo sobre as propriedades mecânicas dos compósitos. Os compósitos híbridos sisal/pó de madeira com maior teor de fibras, alcançaram 80% do desempenho obtido para os compósitos de fibras de sisal.

Fabricação e caracterização de material compósito de resina poliéster reforçada por tecido de fibra de tururi extraído da palmeira de ubuçu (Manicaria saccifera)

Neste trabalho é apresentada a fabricação e caracterização de um material compósito de matriz polimérica reforçada por fibras naturais. A matriz é um poliéster teraftélica insaturada préacelerada obtida comercialmente como Denverpoly 754 e o agente de cura utilizado foi o peróxido de Mek (Butanox M- 50), na proporção de 0,33 % , em volume. A fibra natural usada foi o tururi, obtida da região do Marajó, município de Muaná. O tecido de fibra de tururi foi submetido a dois tipos de abertura no sentido transversal, de [50 e 100]%, em relação a uma largura original. A fabricação do material compósito foi através do método da laminação manual (hand lay up), seguido de uma pressão controlada através de pesos previamente quantificados. Características físicas, mecânicas e microscópicas foram obtidas para a fibra e o material compósito, obtendo-se resistência a tração, massa específica, gramatura do tecido, fração mássica e imagens microscópicas antes e depois do ensaio de tração para o tecido da fibra e ensaio de tração depois do ensaio de tração para o material compósito. O tecido de tururi apresentou resistência a tração de 29,95 MPa (sem abertura), 12,27 MPa (abertura de 50 %) e 9,38 MPa (abertura de 100 %). A abertura provoca a diminuição da resistência à tração do tecido de tururi. A gramatura do tecido diminuiu com a abertura do tecido. A fração mássica do tecido do compósito foi de 14,39 % (sem abertura), 9,35 % (abertura de 50 %) e 7,19 % (abertura de 100 %). A resistência a tração do compósito foi de 35,76 MPa (sem abertura), 19,01 MPa (50 % de abertura) e 16,8 MPa (100 % de abertura). A resistência mecânica apresentou valores aproximados aos encontrados na literatura para materiais compósitos reforçados por fibras naturais. As imagens obtidas em microscopia eletrônica de varredura corroboraram com as propriedades mecânicas obtidas para cada situação do material e fibras.

Separation of satured and unsaturated fatty acids from palm fatty acids distillates in continuous multistage countercurrent columns with supercritical carbon dioxide as solvent: a process design methodology

In this work the separation of multicomponent mixtures in counter-current columns with supercritical carbon dioxide has been investigated using a process design methodology. First the separation task must be defined, then phase equilibria experiments are carried out, and the data obtained are correlated with thermodynamic models or empirical functions. Mutual solubilities, Ki-values, and separation factors aij are determined. Based on this data possible operating conditions for further extraction experiments can be determined. Separation analysis using graphical methods are performed to optimize the process parameters. Hydrodynamic experiments are carried out to determine the flow capacity diagram. Extraction experiments in laboratory scale are planned and carried out in order to determine HETP values, to validate the simulation results, and to provide new materials for additional phase equilibria experiments, needed to determine the dependence of separation factors on concetration. Numerical simulation of the separation process and auxiliary systems is carried out to optimize the number of stages, solvent-to-feed ratio, product purity, yield, and energy consumption. Scale-up and cost analysis close the process design. The separation of palmitic acid and (oleic+linoleic) acids from PFAD-Palm Fatty Acids Distillates was used as a case study.

Square-wave voltammetric determination of rutin in pharmaceutical formulations using a carbon composite electrode modified with copper (II) phosphate immobilized in polyester resin

Descreve-se um eletrodo de carbono modificado com fosfato de cobre (II) imobilizado em uma resina de poliéster (Cu₃(PO₄)₂-Poly) para a determinação de rutina em amostras farmacêuticas por voltametria de onda quadrada. O eletrodo modificado permite a determinação de rutina em potencial (0.20 V vs Ag / AgCl (3,0 mol L^-1 KCl)) menor que o observado em um eletrodo não modificado. Verificou-se que a corrente de pico foi linear com a concentração de rutina na faixa de 9,9 × 10^-8 a 2,5 × 10^-6 mol L^-1, com um limite de detecção de 1,2 × 10^-8 mol L^-1. A resposta do eletrodo foi estável, sem variação significativa dentro de várias horas de operação contínua. A morfologia da superfície do eletrodo modificado foi caracterizada por microscopia eletrônica de varredura (MEV) e pelo sistema de energia dispersiva de raios-X (EDX). Os resultados obtidos foram precisos e exatos. Ademais, estes resultados estão de acordo com aqueles obtidos pelo método cromatográfico a um nível de confiança de 95%.