Conducting nylon, cotton and wool yarns by continuous vapor polymerization of pyrrole

Conductive textile yarns were prepared by a continuous vapor polymerization method; the application of polypyrrole by the continuous vapor polymerization method used is designed for the easy adaptation into industrial procedures. The resultant conductive yarns were examined by longitudinal and cross-sectional views, clearly showing the varying levels of penetration of the polymer into the yarn structure. It was found that for wool the optimum specific resistance was achieved by using the 400 TPM yarn with a FeCl3 solution concentration of 80 g/L FeCl3 to produce 1.69 Ω g/cm2. For cotton yarn, the optimum specific resistance of 1.53 Ω g/cm2 was obtained with 80 g/L of a FeCl3 solution.

The dimensional and mechanical properties of wool/polyester fabrics made from vortex and ring-spun yarns

Fabric woven from wool/polyester (PES) Murata vortex spun (MVS) blend yarn is a commercially viable proposition particularly on the basis of advantageous wear-resistant properties, compared with fabric made from traditional worsted ring-spun yarn. However, in some early industrial trials with fabric made from 45/55-blend wool/PES MVS yarn, significantly greater relaxation shrinkage was found relative to comparable worsted ring-spun fabric. It was noted at the time that the amount of relaxation shrinkage in MVS fabric could be reduced to a large extent by using steamed MVS yarn.

In this study, the extent of variations in the dimensional and mechanical properties of fabric samples woven from a combination of steamed and unsteamed MVS yarn and equivalent worsted ring-spun yarn is examined. In general, greater hygral expansion and relaxation shrinkage were found in loom-state fabrics made from unsteamed MVS yarns, whereas the fabric made from steamed MVS and ring-spun yarns gave relatively low levels of relaxation shrinkage and hygral expansion. Permanent setting of fabrics, by pressure steaming, was found to be more effective than yarn pre-steaming in reducing relaxation shrinkage levels of fabrics made from unsteamed MVS yarn. After pressure steaming, all fabrics showed similar levels of relaxation shrinkage and hygral expansion.

Permanent setting of the fabrics, by pressure steaming, resulted in similar levels of relaxation shrinkage and hygral expansion, irrespective of the yarn production method; relaxation shrinkage fell to around 1% and hygral expansion increased by about 1%, relative to the loom-state samples. MVS fabrics were relatively heavier and fuller and had a firmer handle than the worsted ring-spun fabrics, reflecting the greater fabric weight, thickness and shear rigidity measured on these fabrics. These attributes are associated with different structures of the worsted ring-spun and MVS yarns used to make the fabrics.

Examining the effects of balloon control ring on ring spinning

The ring spinning process has been used to produce fine and high quality staple fibre yarns. The stability of the rotating yarn loop (i.e. balloon) between the yarn-guide and the traveller-ring is crucial to the success and economics of this process. Balloon control rings are used to contain the yarn-loop, by reducing the yarn tension and decreasing the balloon flutter instability. Flutter instability here refers to the uncontrolled changes in a ballooning yarn under dynamic forces, including the air drag. Due to the significant variation in the length and radius of the balloon during the bobbin filling process, the optimal location for the balloon control ring is not easily determined. In order to address this difficulty, this study investigates the variation in the radius of a free balloon and examines the effect of balloon control rings of various diameters at different locations on yarn tension and balloon flutter stability. The results indicate that the maximum radius of a free balloon and its corresponding position depend not only on the yarn-length to balloon-height ratio, but also on yarn type and count. A control ring of suitable radius and position can significantly reduce yarn tension and decrease flutter instability of free single-loop balloons. While the balloon control rings are usually fixed to, and move in sinc with, the ring frame, results reported in this study suggest that theoretically, a balloon control ring that always remains approximately half way between the yarn-guide and the ring rail during spinning can lead to significant reduction in yarn tension.

Preparation of nanofibre yarns from electrospun nonwoven strips

From ancient to modern time, humans have been trying to use finer fibres to make fibrous products for various purposes and believing that finer fibres have better aesthetic qualities. So far, the commercial fibres have been reduced to microns in diameter, but it seems difficult to further reduce the fibre fineness to submicrons using conventional fibre-making techniques.
Electrospinning is a promising technique to produce continuous fibres with diameters on nanometre scales. This technique involves stretching a polymer fluid under a strong electric field into fine filaments, which are deposited randomly on the electrode collector forming a nonwoven nanofibre mat in most cases. Despite considerable efforts in exploring the applications of electrospun nanofibres in non-fibrous fields [1], very limited work has been conducted on using this material to process mechanically robust nanofibre yarns [2,3].

An artificial neural network-based hairiness prediction model for worsted wool yarns

This study evaluated the performance of multilayer perceptron (MLP) and multivariate linear regression (MLR) models for predicting the hairiness of worsted-spun wool yarns from various top, yarn and processing parameters. The results indicated that the MLP model predicted yarn hairiness more accurately than the MLR model, and should have wide mill specific applications. On the basis of sensitivity analysis, the factors that affected yarn hairiness significantly included yarn twist, ring size, average fiber length (hauteur), fiber diameter and yarn count, with twist having the greatest impact on yarn hairiness.