Silkworm silk cocoon structure-property relationship

A collection of images examining the microstructure of raw cocoons. The research investigates how the microstructure varies from one layer to another in the same cocoon and also from one cocoon variety to another. The research is being undertaken to study the structure and property relationships, specifically the antibacterial properties, photodegradability and mechanical strength of different cocoon components - fibre, sericin, and crystals. The aim is to understand the role of different cocoon components and their mechanism of protecting the pupa from extremes of climatic conditions, microorganisms, and other pathogens and predators. Scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) were used to analyse the structure of the cocoons, fibre, and sericin.

Wild silkworm cocoon as a natural tough biological composite structure

Silk cocoons are biological composites with intriguing characteristics that have evolved through a long natural selection process. Knowledge of structure-property-function relationship of multilayered composite silk cocoon shells gives insight into the design of next-generation protection materials. The current investigation studied the composite structure and mechanical performance of a wild silkworm cocoon (Chinese tussah silkworm cocoon, Antheraea pernyi) in comparison with the domestic counterpart (Mulberry silkworm cocoon, Bombyx mori). 180º peel and tensile tests were performed on the cocoon walls to understand both their interlaminar and in-plane mechanical properties. The fracture surfaces were investigated under SEM. The wild cocoon showed substantially higher toughness over the domestic cocoon, which explains their unique capability to tackle severe environmental adversaries.

Cocoon of the silkworm Antheraea pernyi as an example of a thermally insulating biological interface.

Biological materials are hierarchically organized complex composites, which embrace multiple practical functionalities. As an example, the wild silkworm cocoon provides multiple protective functions against environmental and physical hazards, promoting the survival chance of moth pupae that resides inside. In the present investigation, the microstructure and thermal property of the Chinese tussah silkworm (Antheraea pernyi) cocoon in both warm and cold environments under windy conditions have been studied by experimental and numerical methods. A new computational fluid dynamics model has been developed according to the original fibrous structure of the Antheraea pernyi cocoon to simulate the unique heat transfer process through the cocoon wall. The structure of the Antheraea pernyi cocoon wall can promote the disorderness of the interior air, which increases the wind resistance by stopping most of the air flowing into the cocoon. The Antheraea pernyi cocoon is wind-proof due to the mineral crystals deposited on the outer layer surface and its hierarchical structure with low porosity and high tortuosity. The research findings have important implications to enhancing the thermal function of biomimetic protective textiles and clothing.

Lessons from silkworm cocoons for future protective materials design

 Evolved over millions of years’ natural selection, very thin and lightweight wild silkworm cocoons can protect silkworms from environmental hazards and physical attacks from predators while supporting their metabolic activity. The knowledge of structure-property-function relationship of multi-layered composite silk cocoon shells gives insight into the design of next-generation protection materials. The mechanical and thermal insulation properties of both domestic (Bombyx mori, or B. moriand Samia. cynthia, or S. cynthia) and wild (Antheraea pernyi and Antheraea mylitta, or A. pernyi and A. mylitta) silkworm cocoons were investigated. The research findings are of relevance to the bio-inspired design of new protective materials and structures.
The 180 degree peel tests and needle penetration tests were used for examining the peel resistance and needle penetration resistance of both domestic and wild silkworm cocoon walls. The temperatures inside and outside of the whole silkworm cocoons under warm, cold and windy conditions were monitored for investigating the cocoon’s thermal insulation function. Computational fluid dynamics (CFD) models were created to simulate the heat transfer through the A. pernyi cocoon wall.
The wild cocoons experienced much higher peeling peak loads than the domestic cocoon. This transfers to a maximum work-of-fracture (WOF) of about 1000 J/m2 from the A. pernyi outer layer, which was 10 times of the B. mori cocoon. The A. pernyi wild cocoon exhibited a maximum penetration force (11 N) that is 70 % higher than a woven aramid fabric. Silk sericin is shown to play a critical role in providing needle penetration resistance of the non-woven composite cocoon structure by restricting the relative motion of fibres, which prevents the sharp tip of the needle from pushing aside fibres and penetrating between them. The wild A. pernyi cocoon exhibits superior thermal buffer over the domestic B. mori cocoon. The unique structure of the A. pernyi cocoon wall with mineral crystals deposited on the cocoon outer surface, can prohibit most of the air from flowing inside of the cocoon structure, which shows strong wind resistance under windy conditions.

Crystals in Antheraea assamensis silkworm cocoon: their removal, recovery and roles

Brick shaped mineral deposits or crystals are found in the shell of semi-domestic silk cocoon of Antheraea assamensis (A. assamensis). Effective removal and recovery of these crystals are important to understand their roles in the cocoon's protective function towards pupae. In this study, chemical and physical (ultrasonication) demineralisation methods were investigated for A. assamensis. It was found that the physical demineralisation method could effectively separate crystals without changing their shape and size and not effecting other components of the silk cocoon. The efficient recovery of the crystals, without any change in their chemical composition was confirmed based on FTIR, XRD and EDX techniques. Chemical demineralisation method was optimised and performed under milder conditions than reported in the past. It helped reeling of silk without much loss of strength or natural colour of silk fibre.

The effect of fibrous structural difference on thermal insulation properties of biological composites: silkworm cocoons

As a biological fibrous structure, silkworm cocoon provides multiple protective functionalities to safeguard the silk moth pupa’s metabolic activity. The mechanism of this protection could be adopted in clothing manufacture to provide more comfortable apparel. In this study, the thermal insulation properties of both domestic Bombyx mori (B. mori) and wild Antheraea pernyi (A. pernyi) cocoons were investigated under both warm and cold environmental conditions. Computational fluid dynamics models have been developed to simulate the heat transfer process through both types of cocoon wall structures. The simulation results show that the wild A. pernyi cocoon reduces the intensity of convection and heat flux between the environment and the cocoon interior and has higher wind resistance than its domestic counterpart. Compared with A. pernyi cocoon, the B. mori cocoon facilitates easy air transfer and decreases the temperature lag when the surrounding conditions are changed. The new knowledge has significant implications for developing biomimetic thermal functional materials.

Development and silk production by silkworm larvae after topical application of methoprene

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Impact of different silkworm dietary supplements on its silk performance

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Correlation Between Processing Conditions, Microstructure and Mechanical Behavior in Regenerated Silkworm Silk Fibers

Regenerated silkworm fibers spun through a wet-spinning process followed by an immersion postspinning drawing step show a work to fracture comparable with that of natural silkworm silk fibers in a wide range of spinning conditions. The mechanical behavior and microstructure of these high performance fibers have been characterized, and compared with those fibers produced through conventional spinning conditions. The comparison reveals that both sets of fibers share a common semicrystalline microstructure, but significant differences are apparent in the amorphous region. Besides, high performance fibers show a ground state and the possibility of tuning their tensile behavior. These properties are characteristic of spider silk and not of natural silkworm silk, despite both regenerated and natural silkworm silk share a common composition different from that of spider silk.