CIMS过程运行管理系统研究

CIMS是将企业主要生产经营活动实现自动化的高度复杂的大规模集成系统;在CIMS的实践过程中,不仅要实现物流和信息流的集成,还要实现组织和功能的集成,进行系统运行过程的有效管理,才能从总体上实现生产的最优调度和控制,从而实现系统最优目标.本文从沈阳鼓风机厂CIMS工程的实际出发,讨论在信息集成的基础上,根据企业内部运行规律对SB-CIMS内的各功能模块进行协调管理,使CIMS内部各功能模块和谐地运行,从而实现功能的集成和系统的最优目标。

装配车间的多品种变批量的生产调度优化模型

针对装配车间调度问题,提出了综合考虑生产中物料配送能力,车间存储物料能力以及装配工艺序列问题的多品种变批次的优化调度方法。主要是分两步解决:首先考虑不同类型产品的装配加工的顺序优化问题;然后,根据生产约束建立各类型产品的分批问题。最后,实现计划调度衔接,并应用于生产。该方法对于实际装配生产具有很强的可操作性。

Real-Time and Data-Driven Operation Optimization and Knowledge Discovery for an Enterprise Information System

An enterprise information system (EIS) is an integrated data-applications platform characterized by diverse, heterogeneous, and distributed data sources. For many enterprises, a number of business processes still depend heavily on static rule-based methods and extensive human expertise. Enterprises are faced with the need for optimizing operation scheduling, improving resource utilization, discovering useful knowledge, and making data-driven decisions.

This thesis research is focused on real-time optimization and knowledge discovery that addresses workflow optimization, resource allocation, as well as data-driven predictions of process-execution times, order fulfillment, and enterprise service-level performance. In contrast to prior work on data analytics techniques for enterprise performance optimization, the emphasis here is on realizing scalable and real-time enterprise intelligence based on a combination of heterogeneous system simulation, combinatorial optimization, machine-learning algorithms, and statistical methods.

On-demand digital-print service is a representative enterprise requiring a powerful EIS.We use real-life data from Reischling Press, Inc. (RPI), a digit-print-service provider (PSP), to evaluate our optimization algorithms.

In order to handle the increase in volume and diversity of demands, we first present a high-performance, scalable, and real-time production scheduling algorithm for production automation based on an incremental genetic algorithm (IGA). The objective of this algorithm is to optimize the order dispatching sequence and balance resource utilization. Compared to prior work, this solution is scalable for a high volume of orders and it provides fast scheduling solutions for orders that require complex fulfillment procedures. Experimental results highlight its potential benefit in reducing production inefficiencies and enhancing the productivity of an enterprise.

We next discuss analysis and prediction of different attributes involved in hierarchical components of an enterprise. We start from a study of the fundamental processes related to real-time prediction. Our process-execution time and process status prediction models integrate statistical methods with machine-learning algorithms. In addition to improved prediction accuracy compared to stand-alone machine-learning algorithms, it also performs a probabilistic estimation of the predicted status. An order generally consists of multiple series and parallel processes. We next introduce an order-fulfillment prediction model that combines advantages of multiple classification models by incorporating flexible decision-integration mechanisms. Experimental results show that adopting due dates recommended by the model can significantly reduce enterprise late-delivery ratio. Finally, we investigate service-level attributes that reflect the overall performance of an enterprise. We analyze and decompose time-series data into different components according to their hierarchical periodic nature, perform correlation analysis,

and develop univariate prediction models for each component as well as multivariate models for correlated components. Predictions for the original time series are aggregated from the predictions of its components. In addition to a significant increase in mid-term prediction accuracy, this distributed modeling strategy also improves short-term time-series prediction accuracy.

In summary, this thesis research has led to a set of characterization, optimization, and prediction tools for an EIS to derive insightful knowledge from data and use them as guidance for production management. It is expected to provide solutions for enterprises to increase reconfigurability, accomplish more automated procedures, and obtain data-driven recommendations or effective decisions.

Análise dos requisitos e planos de produção gerados por um sistema de planejamento fino de produção

O tema central deste trabalho é o Planejamento, Programação e Controle da Produção na indústria, com o auxílio de uma ferramenta computacional, do tipo Finite Capacity Schedule (FCS). No Brasil, essa categoria de software é denominada, genericamente, por Sistemas de Planejamento Fino de Produção ou de Capacidade Finita. Alinhado com as tendências mundiais e a vantagem de menores investimentos em hardware, o sistema escolhido é compatível com a operação em microcomputadores. Na primeira parte do trabalho, o assunto é tratado de forma geral, quando se pretende caraterizar amplamente o problema da programação da produção, as dificuldades na sua execução, as soluções existentes e suas limitações. A segunda parte do trabalho discute, detalhadamente, os métodos tradicionais de planejamento de materiais e capacidade. A revisão bibliográfica se encerra com uma apresentação dos sistemas FCS e sua classificação. A terceira parte trata da descrição, ensaios e avaliação da programação gerada por um software de Planejamento Fino de Produção determinístico, baseado na lógica de simulação computacional com regras de decisão. Embora a avaliação esteja limitada ao software utilizado, a análise ainda vai procurar identificar as diferenças fundamentais entre os resultados da programação de Capacidade Finita e a convencional, representada pelos sistemas da categoria MRPII ou Planejamento dos Recursos de Manufatura (Manufacturing Resources Planning). As lógicas dos sistemas MRPII e de Capacidade Finita são discutidas na revisão bibliográfica, enquanto que, para o software empregado no trabalho, ainda há um capítulo específico tratando da sua descrição, fundamentos, software house, hardware necessário e outras informações relevantes. Os ensaios serão implementados com o objetivo de analisar o sistema FCS como ferramenta de planejamento e de programação de produção. No caso, uma fração de um processo produtivo será modelada no sistema, através do qual serão gerados planos de produção que serão confrontados com a programação usual e com o comportamento real dos recursos envolvidos. Os ensaios serão realizados numa das unidades pertencentes a uma empresa transnacional de grande porte, que atua no ramo de pneumáticos. Por último, são apresentadas as conclusões gerais, recomendações na aplicação do sistema estudado e sugestões para futuras pesquisas relacionadas com o assunto.

Contribuições da pesquisa operacional para gestão da produção e operações : uma análise exploratória da literatura

This research aims to investigate the evolution presented during three decades (1980, 1990 and 2000) of using the tools of Operations Research (OR) as a suport to decision making in Production Operation Management (POM). Hypothesis tests were made to verify the proportional growth of a given area over the decades to the detriment of the areas of facility layout, capacity planning, production scheduling and inventory management. Six journals were selected and from them more than 800 articles were used for classification and analysis in the grounds of review. It also discussed possible ways for future research and comparisons are made with other papers of literature review. As a result, it was found that areas of heuristics and simulation showed a greater quantity of contributions in all POM areas of this study

Um modelo de otimização inteira mista e heurísticas relax and fix para a programação da produção de fábricas de refrigerantes de pequeno porte

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Um problema de programação da produção numa fundição automatizada

Este trabalho apresenta a modelagem de um problema particular de Programação da Produção numa Fundição Automatizada e sua resolução por um algoritmo de busca heurística, que explora a estrutura do problema.

When less is better: Insights from the product mix dilemma from the Theory of Constraints perspective

Perhaps due to its origins in a production scheduling software called Optimised Production Technology (OPT), plus the idea of focusing on system constraints, many believe that the Theory of Constraints (TOC) has a vocation for optimal solutions. Those who assess TOC according to this perspective indicate that it guarantees an optimal solution only in certain circumstances. In opposition to this view and founded on a numeric example of a production mix problem, this paper shows, by means of TOC assumptions, why the TOC should not be compared to methods intended to seek optimal or the best solutions, but rather sufficiently good solutions, possible in non-deterministic environments. Moreover, we extend the range of relevant literature on product mix decision by introducing a heuristic based on the uniquely identified work that aims at achieving feasible solutions according to the TOC point of view. The heuristic proposed is tested on 100 production mix problems and the results are compared with the responses obtained with the use of Integer Linear Programming. The results show that the heuristic gives good results on average, but performance falls sharply in some situations. © 2013 Copyright Taylor and Francis Group, LLC.

Sequenciamento de lotes em prensas de alta capacidade com tempo de setup dependente da sequência

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Simulation analysis of a network computer,

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