辐射交联无卤阻燃绝缘材料的研究

聚合物材料以其优异的电绝缘性能而广泛地用作电气绝缘材料。但聚合物材料易燃的缺点促使人们不断地对其进行阻燃性的研究，这种研究过程从添加卤素阻燃剂到非卤素化阻燃逐步完善。本文在阐述了聚合物材料燃烧特性及机理的基础上，介绍了几种常用的无卤阻燃剂的阻燃机理，并对氢氧化铝、氢氧化镁、红磷及膨胀型阻燃剂等应用于聚乙烯的阻燃进行了实验研究。结果表明：氢氧化铝和氢氧化镁在高添加量时（>150%）,材料具有良好的阻燃性能，但与此同时材料的机械性能、电性能及加工性能等都将受到一定程度的破坏；氢氧化铝和氢氧化镁混合使用时具有协同效应，红磷和氢氧化铝混合使用也具有很好的协同效果；膨胀型阻燃剂（IFR）以较少的添加量（约20%）可使聚乙烯（PE）/乙烯-醋酸乙烯酯（EVA）共混物获得较好的阻燃性能（OI为28），但由于IFR的颗粒太大导致材料的机械性能损失很大，另外材料燃烧时发烟量高及滴流现象还无法解决。 辐射交联技术广泛应用于聚合物材料的改性处理。本文阐述了聚合物辐射交联的一些规律，并研究了电子束辐照PE/EVA时辐照剂量对材料的机械性能、电学性能、凝胶含量及耐老化性能的影响，得出材料的最佳辐照剂量范围为80-120KGy。

Preparation and characteristics of nonflammable polyimide materials

The thermal and flame-retardant properties of homo- and copolyimides were evaluated. Those containing sulfone linkages in the backbone were found to be more flame retardant. Both properties were dependent on the composition. A polyimide/silica nanocomposite was obtained through sol-gel processing. The effects of the addition of silica an the dispersion, interfacial adhesion, fire resistance, mechanical properties, and thermal stability of the composites were investigated. SEM analysis showed a good dispersion of silica with a diameter of 50-300 nm in the organic matrices. The addition of silica increased the fire retardancy and mechanical properties of the composites. (C) 2000 John Wiley & Sons, Inc.

STRUCTURAL EVOLUTION AND COMPOSITION CHANGE IN THE SURFACE REGION OF POLYPROPYLENE/CLAY NANOCOMPOSITES ANNEALED AT HIGH TEMPERATURES

A model experiment was done to clear the formation mechanism of protective layers during combustion of polypropylene (PP)/organically modified montmorillonite (OMMT) nanocomposites. The investigation was focused on the effects of annealing temperature on the structural changes and protective layer formation. The decomposition of OMMT and degradation of PP/OMMT nanocomposites were characterized by means of thermogravimetric analysis (TGA). The structural evolution and composition change in the surface region of PP/OMMT nanocomposites during heating were monitored by means of X-ray photoelectron spectroscopy (XPS), ATR-FTIR and field emission scanning electron microscopy (FESEM).

Estudo de retardantes de chama, isentes de halogéneos, em espumas de poliuretano monocomponente

Estágio de natureza profissional para obtenção do grau de Mestre em Engenharia Química

Estudo da flamabilidade e resistência à chama de compósito de poliéster insaturado e fibra da folha do abacaxizeiro (PALF)

In the present research work, composites were prepared using pine apple leaf fibres (PALF) as reinforcement with unsaturated polyester resin as matrix, incorporating with fire retardant at different compositions. The PALF was obtained from the decortication of pine apple leaves obtained from Ramada 4 from Ielmo Marinho in the State of Rio Grande do Norte. The unsaturated polyester resin and the catalyzer were bought from the local establishment. The fire retardant, aluminium tri-hydroxide - Al(OH)3 was donated by Alcoa Alumínio S.A and was used in the proportions of 20%, 40% and 60% w/w. Initially the fibres were treated with 2% NaOH for 1 hour, to remove any impurities present on the fibre surface, such as wax, fat, pectin and pectate, in order to have a better adsorption of the fibres with the matrix as well as the flame retardant. The fibre mat was prepared in a mat preparator by immersion, developed in the Textile Engineering Laboratory, at the UFRN. The composites (300x300x3 mm) were prepared by compression molding and the samples (150x25x3 mm) for analysis of the properties were cut randomly using a laser cutter. Some of the cut samples were used to measure the smoke emission and fire resistance using UL94 standard. Mechanical tension-extension and flexural properties were carried in CTGás RN and the Laboratório de Metais e Ensaios Mecânicos Engenharia de Materiais UFRN , as well as SEM studies were carried out at Núcleo de Estudos em Petróleo e Gás Natural - UFRN . From the observed results, it was noted that, there was no marked influence of the fire retardant on the mechanical properties. Also in the water absorption test, the quantity of water absorbed was less in the sample with higher concentration of fire retardant. It was also observed that the increase in the proportion of the fire retardant increased the time of burning, may be due to the compactness of the composite due to the presence of fire retardant as a filling material even though it was meant to reduce the rate of inflammability of the composite

Efeito do gliconato de cálcio e do fluoreto de fenilmetilsulfonil (PMSF) no tratamento da intoxicação aguda por organofosforado neuropático em galinhas, utilizando como protótipo do TRI-ORTO-CRESIL fosfato (TOCP)

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Comportamento mecânico e de flamabilidade de compósito de polipropileno reclicado com fibra de coco e hidróxido de alumínio

A reciclagem de plásticos tem sido uma possibilidade interessante para minimizar o problema de destino dos resíduos plásticos. O polipropileno (PP) está entre os tipos de polímeros de maior consumo, portanto a reutilização deste material tem possibilitado o desenvolvimento de estudos de grande relevância científica e social. Este polímero apresenta excelente relação custo/benefício, além de ser facilmente conformável e exibir propriedades mecânicas que o torna útil em várias aplicações. Entretanto, esse material ao ser queimado gera produtos que agem como combustíveis de modo que, para alguns usos, boa resistência à chama é necessária. Isso pode ser obtido pela adição de retardante de chama, que tem o propósito de aumentar a resistência desse material à ignição e, ao mesmo tempo, reduzir a velocidade de propagação da chama. O hidróxido de alumínio, ou simplesmente hidrato de alumina, é o agente retardante de chama mais utilizado no mercado, pois, age também como supressor de fumaça e não libera gases tóxicos durante a queima. No entanto, para tais propriedades, altas concentrações de alumina hidratada são necessárias. Isto causa deterioração nas propriedades físicas dos materiais, por não ter caráter reforçante. As fibras naturais possuem boa capacidade de reforço quando combinadas adequadamente com polímeros. Apresentando também vantagens como baixo custo, baixa densidade, biodegradabilidade e na combustão não emana gases tóxicos. Neste trabalho, misturas contendo alumina hidratada e fibras de coco foram incorporadas ao polipropileno com o objetivo de se encontrar um balanço adequado de propriedades para utilização deste compósito com características de resistência à chama e desempenho mecânico. Os compósitos foram moldados por compressão a quente e caracterizados por IV, DRX, MEV, testes mecânicos e de inflamabilidade. Foi observado aumento no módulo de elasticidade dos compósitos em geral, bem como aumento na resistência a tenacidade do compósito PP/fibra de coco em relação ao PP puro. Os resultados indicaram a eficiência da alumina hidratada como antichama, em todos os compósitos, exceto PP/F, classificando os materiais como V-0 segundo a norma internacional UL 94V.

Polymer-clay nanocomposites thermal stability: experimental evidence of the radical trapping effect

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Benzoxazine Resin/Carbon Nanotube Nanostructured Composite's Degradation Kinetic

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Estudo da cinética de degradação da resina benzoxazina e seus compósitos nanoestruturados

The benzoxaxine resin is a new class of thermoset phenolic resin, which is presenting, in the lasts decades, a great application in the aircraft industry due mainly to its excellent mechanical and thermal properties. This resin associates the mechanical properties of epoxy resin with the thermal and flame retardant properties of phenolic resin. In this context, they are considered polymers of high performance and they are excellent candidates to replace the current thermoset matrices used in the processing of high performance composites. Thus, in this study nanostructured composites Benzoxazine/CNT were produced at different concentrations of functionalized and non-functionalized CNT (0,1%; 0,5% and 1,0% w/w). The thermal stability of the benzoxazine resin and its nanostructured composites was studied using thermogravimetry (TGA) and degradation kinetic model Ozawa-Wall-Flynn (O-W-F). The thermal characterization also included differential scanning calorimetry (DSC) and dynamic-mechanical analysis, infrared spectroscopy with Fourier transform (FTIR) and scanning electron microscopy (SEM).The introduction of non-functionalized CNT at low concentrations resulted in nanostructured composites with better thermal properties in relation to the neat resin. For all cases, however, the dispersion of CNT in the matrix was ineffective

Estudo da cinética de degradação da resina benzoxazina e seus compósitos nanoestruturados

The benzoxaxine resin is a new class of thermoset phenolic resin, which is presenting, in the lasts decades, a great application in the aircraft industry due mainly to its excellent mechanical and thermal properties. This resin associates the mechanical properties of epoxy resin with the thermal and flame retardant properties of phenolic resin. In this context, they are considered polymers of high performance and they are excellent candidates to replace the current thermoset matrices used in the processing of high performance composites. Thus, in this study nanostructured composites Benzoxazine/CNT were produced at different concentrations of functionalized and non-functionalized CNT (0,1%; 0,5% and 1,0% w/w). The thermal stability of the benzoxazine resin and its nanostructured composites was studied using thermogravimetry (TGA) and degradation kinetic model Ozawa-Wall-Flynn (O-W-F). The thermal characterization also included differential scanning calorimetry (DSC) and dynamic-mechanical analysis, infrared spectroscopy with Fourier transform (FTIR) and scanning electron microscopy (SEM).The introduction of non-functionalized CNT at low concentrations resulted in nanostructured composites with better thermal properties in relation to the neat resin. For all cases, however, the dispersion of CNT in the matrix was ineffective

Polybrominated diphenyl ethers: Potential human exposure through household dust and dryer lint

This MPH thesis consists of (1) literature review of the relatively new synthetic persistent organic pollutants (POP), polybrominated diphenyl ethers (PBDEs), a type of flame retardant posing a potential public health hazard, (2) Presentation of data on PBDE levels in dryer lint from Dallas, TX and Hamburg, Germany. ^ PBDEs are used as additive fire retardants in plastics, polyurethane foam and electronic equipment to reduce flammability and thus save life and property. PBDEs have been widely used beginning in the 1970s. They resemble polychlorinated biphenyls (PCBs) in structure and toxicity. PBDEs are found in environmental sediments, sludges, and wildlife and even in human blood, milk and tissues. ^ PBDEs, due to their lipophilicity, accumulate in fat and other tissues and biomagnify up the food chain, with increasing concentrations. Animal studies have suggested potential health effects including thyroid disruption, permanent learning and memory impairment, fetal malformations, developmental neurotoxicity and, at high doses, possibly cancer. ^ PBDE levels are increasing in blood and breast milk in North America, but PBDEs intake unlike PCBs appears to be not primarily through food; food PBDE levels in the U.S. are not markedly higher than in Europe yet U.S. human blood and milk levels are much higher. For this reason various exposure pathways including PBDE contaminated dust and air have been studied to better characterize routes of PBDE intake into humans. ^ The scientific literature on PBDE levels in household dust reports higher PBDE concentration in dust than that found in dryer lint; levels in the U.S are elevated compared to other countries with congeners such as BDE 47, 99, 100 and 209 predominating. The United Kingdom has elevated BDE 209 due to high usage of Deca commercial mixture. These studies suggest that indoor PBDE contamination through household dust could be a potential source of PBDE exposure and body burden especially in young children. ^ PBDE levels in dryer lint from U.S ranged from 321 to 3073 ng/g (Mean: 1138 ng/g, Median: 803 ng/g) and from Germany were from 330 to 2069 ng/g (Median: 71ng/g, Mean: 361 ng/g). High median levels in U.S samples indicate contamination of lint with PBDEs although the source of the PBDEs in lint may be from dryer electrical components or air deposition onto clothes, lint may be one source of PBDE exposure to humans. ^

Sustainable materials: The business case for green chemistry design practices

Product manufacturers face increasing environmental and human health regulations with certain regulations targeting specific chemicals of concern that must be removed from the supply chain. This study examines a green chemistry approach to choosing between flame retardant alternatives in electronic products during the design phase of product development. An aggregated score based on five criteria was generated for each flame retardant. To address subjectivity and cognitive bias concerns probabilistic sensitivity analysis was applied to the weighting factors used to generate the scores to examine the reliability of the results. The highest scoring flame retardants based on the comprehensive green chemistry approach were different from the flame retardants chosen using cost as the primary selection criteria.

Formation of brominated pollutants during the pyrolysis and combustion of tetrabromobisphenol A at different temperatures

Tetrabromobisphenol A (TBBPA) is the most widely used brominated flame retardant worldwide. A detailed examination of the degradation products emitted during thermal decomposition of TBBPA is presented in the study. Runs were performed in a laboratory furnace at different temperatures (650 and 800 °C) and in different atmospheres (nitrogen and air). More than one hundred semivolatile compounds have been identified by GC/MS, with special interest in brominated ones. Presence of HBr and brominated light hydrocarbons increased with temperature and in the presence of oxygen. Maximum formation of PAHs is observed at pyrolytic condition at the higher temperature. High levels of 2,4-, 2,6- and 2,4,6- bromophenols were found. The levels of polybrominated dibenzo-p-dioxins and furans have been detected in the ppm range. The most abundant isomers are 2,4,6,8-TeBDF in pyrolysis and 1,2,3,7,8-PeBDF in combustion. These results should be considered in the assessment of thermal treatment of materials containing brominated flame retardants.

Thermal decomposition behavior of 1,2-bis-(2,4,6-tribromophenoxy)ethane

The thermal decomposition behavior of 1,2-bis-(2,4,6-tribromophenoxy)ethane (BTBPE) widely used as flame retardant plastics additive was studied by HRTG and differential scanning calorimetries. It was pyrolysed in inert atmosphere at 240 and 340 °C in isothermal conditions, the decomposition products were collected and investigated by means of IR and GC-MS, most of them are identified. It was found that BTBPE mostly evaporates at 240 °C. The decomposition products at 340°C depend on rate of their removal from the hot reaction zone. Main primary decomposition products found in case of rapid removal are tribromophenol and vinyl tribromophenyl ether. Whereas, prolonged contact with heating zone also produces hydrogen bromide, ethylene bromide, polybrominated vinyl phenyl ethers and diphenyl ethers, and dibenzodioxins. The nature of the identified compounds are in accordance with a molecular and radical pyrolysis reaction pathway. © 2002 Elsevier Science B.V. All rights reserved.