Avaliação do comportamento de materiais compósitos de matrizes cimentícias reforçadas com fibra de aramida kevlar

Esse trabalho aborda a questão de materiais compósitos reforçados com fibras (fiber reinforced concrete) com enfoque em matrizes cimentícias reforçadas com fibra de aramida Kevlar. O objetivo é caracterizar o potencial da fibra de aramida Kevlar como elemento de reforço a ser adicionado ao concreto. O trabalho busca caracterizar o desempenho dos compósitos formados, identificando as alterações decorrentes da incorporação em função do comportamento mecânico e da resistência ao impacto. Os objetivos são verificar a potencialidade de utilização dessa fibra em termos de trabalhabilidade e resistência mecânica; definir como deve ser a forma de incorporação, verificar a aderência da fibra à matriz através de microscopia eletrônica de varredura por elétrons secundários e determinar a resistência ao impacto, comparando matrizes sem adição de fibra com corpos-de-prova moldados com vários tipos e teores de fibra (aço, sisal, vidro, polipropileno e aramida). Como vantagens da incorporação das fibras de aramida Kevlar, constata-se um incremento na resistência à compressão dos compósitos aos 28 dias em relação aos espécimes sem adição de fibra. Observam-se, também, reduções na massa específica e na trabalhabilidade dos espécimes com adição de fibra de aramida Kevlar em comparação aos sem adição. Em relação à resistência ao impacto, conclui-se que os compósitos com adição de fibra de aço e fibra de aramida são os que apresentaram melhor comportamento dinâmico em relação a energia de ruptura acumulada e à energia para aparecimento da primeira fissura, respectivamente.

Caracterização de filmes ópticos compósitos nano-estruturados, inomogêneos ou anisotrópicos, produzidos por troca iônica e pelo método sol-gel

Este trabalho tem como objetivo o desenvolvimento e a aplicação de métodos de caracterização de filmes ópticos, associados à sua estrutura inomogênea ou anisotrópica. Os materiais estudados são guias ópticos planares e filmes compósitos com propriedades ópticas não-lineares. Esses materiais são relevantes para aplicações na área de optoeletrônica e óptica integrada. O trabalho é dividido em duas partes principais. A primeira parte é dedicada à caracterização de guias de onda planares produzidos por troca iônica, vidros dopados com íons de Ag e/ou K, através de um e/ou dois processos de troca. O perfil de índice de refração é estudado através da técnica de Modos Guiados, uma técnica óptica empregada tradicionalmente em guias desse tipo. Em complementação a essa medida óptica, são realizadas medidas do perfil de concentração do íon dopante, empregando as técnicas de RBS e EDS. É dedicado um interesse especial pela região próxima à superfície da amostra, a região crítica na análise por Modos Guiados. Os métodos de Abelès-Hacskaylo e de Brewster-Pfund são estendidos a esses guias inomogêneos, permitindo a medida direta do valor do índice de refração superficial. Essa informação e os dados obtidos por Modos Guiados permitem a determinação de um perfil de índice de refração mais acurado ao longo da profundidade do guia. A segunda parte é dedicada ao estudo de materiais compósitos: filmes finos constituídos por uma matriz (silicato, silicato + PVP, e PMMA) dopada com moléculas orgânicas que apresentam propriedades ópticas não-lineares de segunda ordem (PNA, DR-1 e HBO-BO6). Nessas amostras, é aplicado um campo elétrico de alta voltagem (efeito corona), gerando um alinhamento dos cromóforos dopantes. Essa mudança na simetria estrutural do material, de isotrópica para uniaxial, é observada através da assimetria correspondente no valor do índice de refração (birrefringência). O valor da birrefringência induzida é obtido através da medida da variação da refletância de luz pelo material, auxiliada por medidas prévias das constantes ópticas do material por Elipsometria.

Avaliação da adição de cargas inorgânicas em EVA-18 e estudo do efeito de agentes interfaciais nas propriedades dos compósitos

Neste trabalho foi realizada a preparação de compósitos tendo como base o uso de poli(etileno-co-acetato de vinila) (EVA) a 18 mol% de acetato de vinila, com cinco tipos diferentes de carga (carbonato de cálcio, sílica, xisto retortado, xisto calcinado e argila sódica), sendo elas usadas naturalmente, funcionalizadas com silano ou tratadas termicamente. As misturas foram processadas durante 15 minutos em câmara de mistura a 160ºC com velocidade dos rotores de 50rpm. Foi verificado que o processamento do EVA não acarretou processos de degradação ou reticulação do polímero. Propriedades mecânicas, calorimetria diferencial de varredura e análises morfológicas foram realizadas para avaliar o efeito da adição de diferentes cargas em distintas concentrações. Os compósitos EVA-18/argila sódica silanizada e EVA-18/xisto calcinado silanizado foram os sistemas que apresentaram os melhores resultados em relação às propriedades mecânicas quando comparado com a matriz polimérica e as demais cargas ensaiadas. O silano teve um papel fundamental na melhoria das propriedades mecânicas. Com apenas 1% (m/m) de argila sódica silanizada obteve-se um aumento de 13% na tensão no ponto de ruptura. Ambos são melhores que o EVA-18/carbonato de cálcio e o EVA-18/sílica comumente utilizados na indústria. Baseando-se nos resultados obtidos, conclui-se que tanto a argila sódica silanizada quanto o xisto calcinado silanizado são alternativas econômicas e eficientes a serem aplicadas como uma possibilidade de escolha de carga para melhorar as propriedades mecânicas do EVA.

Análise estática e dinâmica de placas e cascas de materiais compósitos laminados usando elementos finitos hexaédricos de oito nós com integração reduzida

Neste trabalho implementou-se o elemento hexaédrico com um ponto de integração para análise estática e dinâmica de placas e cascas de materiais compósitos laminados com ou sem enrijecedores. O elemento está livre de travamento volumétrico e travamento de cisalhamento, não apresentando modos espúrios. São também incluídos problemas com não-linearidade geométrica A matriz de rigidez e de massa são dadas de forma explícita, reduzindo o tempo computacional, especialmente na análise não-linear. Para evitar o travamento de cisalhamento as componentes de deformações são referidas a um sistema co-rotacional. O travamento volumétrico é também eliminado, já que a parte dilatacional (esférica) da matriz gradiente é avaliada apenas no ponto central do elemento. Para a solução das equações de equilíbrio na análise estática, utilizam-se um método direto baseado na eliminação de Gauss ou um método iterativo de gradientes conjugados com precondicionamento executado através da eliminação incompleta de Choleski. Para a análise dinâmica, as equações de equilíbrio são integradas através do método explícito ou implícito de Taylor-Galerkin ou do método implícito de Newmark. Para análise não-linear utiliza-se o Método Generalizado de Controle dos Deslocamentos. Através de exemplos numéricos demonstra-se a eficiência e o potencial do elemento tridimensional na análise linear e não-linear de placas e cascas de materiais laminados. Os resultados são comparados com trabalhos que utilizam diferentes elementos de placas e cascas.

Estudo da síntese e sinterização de pós compósitos do sistema Ta-Cu

Ta-Cu bulk composites combine high mechanical resistance of the Ta with high electrical and thermal conductivity of the Cu. These are important characteristics to electrical contacts, microwave absorber and heat skinks. However, the low wettability of Ta under Cu liquid and insolubility mutual these elements come hard sintering this composite. High-energy milling (HEM) produces composite powders with high homogeneity and refines the grain size. This work focus to study Ta-20wt%Cu composite powders prepared by mechanical mixture and HEM with two different conditions of milling in a planetary ball mill and then their sintering using hydrogen plasma furnace and a resistive vacuum furnace. After milling, the powders were pressed in a steel dye at a pressure of 200 MPa. The cylindrical samples pressed were sintered by resistive vacuum furnace at 10-4torr with a sintering temperature at 1100ºC / 60 minutes and with heat rate at 10ºC/min and were sintered by plasma furnace with sintering temperatures at 550, 660 and 800ºC without isotherm under hydrogen atmosphere with heat rate at 80ºC/min. The characterizations of the powders produced were analyzed by scanning electron microscopy (SEM), x-ray diffraction (XRD) and laser granulometry. After the sintering the samples were analyzed by SEM, XRD and density and mass loss tests. The results had shown that to high intense milling condition produced composite particles with shorter milling time and amorphization of both phases after 50 hours of milling. The composite particles can produce denser structure than mixed powders, if heated above the Cu melting point. After the Cu to arrive in the melting point, liquid copper leaves the composite particles and fills the pores

Estudo da moagem de alta energia e sinterização de pós compósitos W-Cu

The Tungsten/copper composites are commonly used for electrical and thermal objectives like heat sinks and lectrical conductors, propitiating an excellent thermal and electrical conductivity. These properties are dependents of the composition, crystallite size and production process. The high energy milling of the powder of W-Cu produces an dispersion high and homogenization levels with crystallite size of W very small in the ductile Cu phase. This work discusses the effect of the HEM in preparation of the W-25Cu composite powders. Three techniques of powder preparation were utilized: milling the dry with powder of thick Cu, milling the dry with powder of fine Cu and milling the wet with powder of thick Cu. The form, size and composition of the particles of the powders milled were observed by scanning electron microscopy (SEM). The X-ray diffraction (XRD) was used to analyse the phases, lattice parameters, size and microstrain of the crystallite. The analyse of the crystalline structure of the W-25Cu powders milled made by Rietveld Method suggests the partial solid solubility of the constituent elements of the Cu in lattice of the W. This analyse shows too that the HEM produces the reduction high on the crystallite size and the increase in the lattice strain of both phases, this is more intense in the phase W

Análise de propriedades térmicas e mecânicas de compósitos de argamassa e resíduo de borracha

Although already to exist alternative technique and economically viable for destination of used tires, quantitative data on properties of constructive elements that use the rubber waste as aggregate still are restricted. In the present work, the waste proceeding from industry of retreading as material for manufacture of composite destined to the production of constructive elements was considered. Mechanical and thermal properties of mortar had been analyzed Portland cement with addition of waste without treatment, in the ratios of 10%, 20% and 30% in mass in relation to the mass of the cement, substituting the aggregate in the trace in mortar 1:5 mass cement and sand. The size of the used residue varied between 0,30mm and 4,8mm (passing in the bolter 4,8mm and being restrained in the one of 0,30mm), being it in the formats fibers and granular. The influences of the size and the percentage of residue added to the mortar (in substitution to the aggregate) in the thermal and mechanical properties had been considered. Assays of body-of-test in thestates had been become fullfilled cool (consistency index) and hardened (absorption of water for capillarity, strength the compression, traction and strength flexural). The work is centralized in the problem of the relation thermal performance /strength mechanics of used constructive systems in regions of low latitudes (Been of the Piauí), characterized for raised indices of solar radiation.

Estudos de Durabilidade Frente ao Ataque Ácido de Compósitos Portland-Polímero para Cimentação de Poços de Petróleo

Portland-polymers composites are promising candidates to be used as cementing material in Northeastern oil wells of Brazil containing heavy oils submitted to steam injection. In this way, it is necessary to evaluate its degradation in the commonly acidizind agents. In addition, to identify how aggressive are the different hostile environments it is an important contribution on the decision of the acidic systems to be used in. It was investigated the performance of the Portland-polymer composites using powdered polyurethane, aqueous polyurethane, rubber tire residues and a biopolymer, those were reinforced with polished carbon steel SAE 1045 to make the electrochemical measurements. HCl 15,0 %, HCl 6,0 % + HF 1,5 % (soft mud acid), HCl 12,0 % + HF 3,0 % (regular mud acid) and HAc 10 % + HF 1,5 % were used as degrading environment and electrolytes. The more aggressive acid solution to the plain Portland hardened cement paste was the regular mud acid, that showed loss of weight around 23.0 %, followed by the soft mud acid, the showed 11.0 %, 15.0 % HCl with 7,0 % and, at last the 10.0 % HAc plus HF 1.5 % with just 1.0 %. The powdered polyurethane-composite and the aqueous polyurethane one showed larger durability, with reduction around 87.0 % on the loss of weight in regular mud acid. The acid attack is superficial and it occurs as an action layer, where the degraded layer is responsible for the decrease on the kinetic of the degrading process. This behavior can be seen mainly on the Portland- aqueous polyurethane composite, because the degraded layer is impregnated with chemically modified polymer. The fact of the acid attack does not have influence on the compressive strength or fratography of the samples, in a general way, confirms that theory. The mechanism of the efficiency of the Portland-polymers composites subjected to acid attack is due to decreased porosity and permeability related with the plain Portland paste, minor quantity of Ca+2, element preferentially leached to the acidic solution, wave effect and to substitute part of the degrading bulk for the polymeric one. The electrolyte HAc 10 % + HF 1,5 % was the least aggressive one to the external corrosion of the casing, showing open circuit potentials around +250 mV compared to -130 mV to the simulated pore solution to the first 24 hours immersion. This behavior has been performed for two months at least. Similar corrosion rates were showed between both of the electrolytes, around 0.01 μA.cm-2. Total impedance values, insipient arcs and big polarization resistance capacitive arcs on the Nyquist plots, indicating passivity process, confirm its efficiency. In this way, Portlandpolymers composites are possible solutions to be succeed applied to oilwell cementing concomitant submitted to steam injection and acidizing operation and the HAc 10,0 % + HF 1,5 % is the less aggressive solution to the external corrosion of the casing

Caracterização de compósitos Nb-20%cu obtidos por moagem de alta energia e sinterizados por fase líquida

In this work, was studied the formation of a composite of the refractory metal niobium with copper, through the process of high-energy milling and liquid phase sintering. The HEM can be used to synthesize composite powders with high homogeneity and fine size particle distribution. It may also produce the solid solubility in immiscible systems such as Nb-Cu, or extend the solubility of systems with limited solubility. Therefore, in the immiscible system Cu-Nb, the high-energy milling was successfully used to obtain the composite powder particles. Initially, the formation of composite particles during the HEM and the effect of preparation technique on the microstructure of the material was evaluated. Four loads of Nb and Cu powders containing 20%wt Cu were synthesized by MAE in a planetary type ball mill under different periods of grinding. The influence of grinding time on the metal particles is evaluated during the process by the withdrawal of samples at intermediate times of milling. After compaction under different forces, the samples were sintered in a vacuum furnace. The liquid phase sintering of these samples prepared by HEM produced a homogeneous and fine grained. The composite particles forming the sintered samples are the addition of a hard phase (Nb) with a high melting point, and a ductile phase (Cu) with low melting point and high thermal and electrical conductivities. Based on these properties, the Nb-Cu system is a potential material for many applications, such as electrical contacts, welding electrodes, coils for generating high magnetic fields, heat sinks and microwave absorbers, which are coupled to electronic devices. The characterization techniques used in this study, were laser granulometry, used to evaluate the homogeneity and particle size, and the X-ray diffraction, in the phase identification and to analyze the crystalline structure of the powders during milling. The morphology and dispersion of the phases in the composite powder particles, as well the microstructures of the sintered samples, were observed by scanning electron microscopy (SEM). Subsequently, the sintered samples are evaluated for density and densification. And finally, they were characterized by techniques of measuring the electrical conductivity and microhardness, whose properties are analyzed as a function of the parameters for obtaining the composite

Desenvolvimento e caracterização de compósitos poli(tereftalato de etileno) reciclado (PET reciclado) com flocos de vidro.

The growing concern with the solid residues management, observed in the last decade, due to its huge amount and impact, has motivated the search for recycling processes, where these residues can be reprocessed to generate new products, enlarging the cycle of materials and energy which are present. Among the polymeric residues, there is poly (ethylene terephthalate) (PET). PET is used in food packaging, preferably in the bottling of carbonated beverages. The reintegration of post-consumer PET in half can be considered a productive action mitigation of environmental impacts caused by these wastes and it is done through the preparation of several different products at the origin, i.e. food packaging, with recycling rates increasing to each year. This work focused on the development and characterization mechanical, thermal, thermo-mechanical, dynamic mechanical thermal and morphology of the pure recycled PET and recycled PET composites with glass flakes in the weight fraction of 5%, 10% and 20% processed in a single screw extruder, using the following analytical techniques: thermogravimetry (TG), differential scanning calorimetry (DSC), tensile, Izod impact, Rockwell hardness, Vicat softening temperature, melt flow rate, burn rate, dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM). The results of thermal analysis and mechanical properties leading to a positive evaluation, because in the thermograms the addition of glass flakes showed increasing behavior in the initial temperatures of thermal decomposition and melting crystalline, Furthermore was observed growing behavior in the mechanical performance of polymer composites, whose morphological structure was observed by SEM, verifying a good distribution of glass flakes, showing difference orientation in the center and in the surface layer of test body of composites with 10 and 20% of glass flakes. The results of DMTA Tg values of the composites obtained from the peak of tan ä showed little reductions due to poor interfacial adhesion between PET and recycled glass flakes.

Efeito da incorporação de diatomita na estabilidade e permeabilidade de compósitos cimentíceos espumados aplicados a poços de petróleo

Lightweight oilwell cement slurries have been recently studied as a mean to improve zonal isolation and sheath-porous formation adherence. Foamed slurries consisting of Portland cement and air-entraining admixtures have become an interesting option for this application. The loss in hydrostatic pressure as a consequence of cement hydration results in the expansion of the air bubbles entrapped in the cement matrix, thus improving the sheath-porous formation contact. Consequently, slurries are able to better retain their water to complete the hydration process. The main objective of the present study was to evaluate the effect of the addition of an air-entraining admixture on the density, stability and permeability of composite slurries containing Portland cement and diatomite as light mineral load. Successful formulations are potential cementing materials for low fracture gradient oilwells. The experimental procedures used for slurry preparation and characterization were based on the American Petroleum Institute and ABNT guidelines Slurries containing a pre-established concentration of the air-entraining admixture and different contents of diatomite were prepared aiming at final densities of 13 to 15 lb/gal. The results revealed that the reduction of 15 to 25% of the density of the slurries did not significantly affect their strength. The addition of both diatomite and the air-entraining admixture increased the viscosity of the slurry providing better air-bubble retention in the volume of the slurry. Stable slurries depicted bottom to top density variation of less than 1.0 lb/gal and length reduction of the stability sample of 5.86 mm. Finally, permeability coefficient values between 0.617 and 0.406 mD were obtained. Therefore, lightweight oilwell cement slurries depicting a satisfactory set of physicochemical and mechanical properties can be formulated using a combination of diatomite and air-entraining admixtures for low fracture gradient oilwells

Processamento e caracterização de compósitos Poli(METACRILATO DE METILA)/Sílica (PMMA/SiO2)

Currently the search for new materials with properties suitable for specific applications has increased the number of researches that aim to address market needs. The poly (methyl methacrylate) (PMMA) is one of the most important polymers of the family of polyacrylates and polymethacrylates, especially for its unique optical properties and weathering resistance, and exceptional hardness and gloss. The development of polymer composites by the addition of inorganic fillers to the PMMA matrix increases the potential use of this polymer in various fields of application. The most commonly used inorganic fillers are particles of silica (SiO2), modified clays, graphite and carbon nanotubes. The main objective of this work is the development of PMMA/SiO2 composites at different concentrations of SiO2, for new applications as engineering plastics. The composites were produced by extrusion of tubular film, and obtained via solution for application to commercial PMMA plates, and also by injection molding, for improved the abrasion and scratch resistance of PMMA without compromising transparency. The effects of the addition of silica particles in the polymer matrix properties were evaluated by the maximum tensile strength, hardness, abrasion and scratch resistance, in addition to preliminary characterization by torque rheometry and melt flow rate. The results indicated that it is possible to use silica particles in a PMMA matrix, and a higher silica concentration produced an increase of the abrasion and scratch resistance, hardness, and reduced tensile strength