Chemical toughening of epoxies. I. Structural modification of epoxy resins by reaction with hydroxy-terminated poly(butadiene-co-acrylonitrile)

In an attempt to toughen the epoxy resin matrix for fiber-reinforced composite applications, a chemical modification procedure of a commercially available bisphenol-A-based epoxy resin using reactive liquid rubber HTBN [hydroxy-terminated poly(butadiene-co-acrylonitrile)] and TDI (tolylene diisocyanate) is described. The progress of the reaction and the structural changes during modification process are studied using IR spectroscopy, viscosity data, and chemical analysis (epoxy value determination). The studies support the proposition that TDI acts as a coupling agent between the epoxy and HTBN, forming a urethane linkage with the former and an oxazolidone ring with the latter. The chemical reactions that possibly take place during the modification are discussed.

Hybridization of carbon-glass epoxy composites: An approach to achieve low coefficient of thermal expansion at cryogenic temperatures

The paper is based on a study to develop carbon-glass epoxy hybrid composites with desirable thermal properties for applications at cryogenic temperatures. It analyzes the coefficient of thermal expansion of carbon-epoxy and glass-epoxy composite materials and compares it with the properties of carbon-glass epoxy hybrid composites in the temperature range 300 K to 125K. Urethane modified epoxy matrix system is used to make the composite specimens suitable for use even for temperatures as low as 20K. It is noted that the lay-up with 80% of carbon fibers in the total volume fraction of fibers oriented at 30 degrees and 20% of glass fibers oriented at 0 degrees yields near to zero coefficient of thermal expansion as the temperature is lowered from ambient to 125 K. (c) 2010 Elsevier Ltd. All rights reserved.

Structure of N-tert-butyloxycarbonyl-[alpha]-aminoisobutyryl-DL-pipecolyl-[alpha]-aminoisobutyric acid methyl ester

C20H35N3O6 (Boc-Aib-DL-Pip-Aib-OMe, Boc = tert-butyloxycarbonyl, Aib = alpha-aminoisobutyric acid, Pip = pipecolic acid, OMe = methoxy), M(r) = 413.5, monoclinic, P2(1)/c, a = 18.055 (3), b = 15.048 (3), c = 17.173 (3) angstrom, beta = 91.7 (1)-degrees, V = 4663.8 (9) angstrom3, Z = 8, D(m) = 1.16, D(x) = 1.178 Mg m-3, lambda(Mo Kalpha) = 0.71069 angstrom, mu = 0.081 mm-1, F(000) = 1792, T = 297 K. The final R value for 4925 [I greater-than-or-equal-to 3sigma(I)] reflections is 0.065 (wR = 0.067). The peptide backbone of the two independent molecules in the asymmetric unit is folded at the -Aib-Pip- sequence to form a type-I (I') beta-bend stabilized by a 1 <-- 4 intramolecular N-H...O=C hydrogen bond between the Aib(3) peptide N-H and Boc urethane C=O groups.

Glycidyl azide polymer crosslinked through triazoles by click chemistry: curing, mechanical and thermal properties

Glycidyl azide polymer (GAP) was cured through click chemistry by reaction of the azide group with bispropargyl succinate (BPS) through a 1,3-dipolar cycloaddition reaction to form 1,2,3-triazole network. The properties of GAP-based triazole networks are compared with the urethane cured GAP-systems. The glass transition temperature (T-g), tensile strength, and modulus of the system increased with crosslink density, controlled by the azide to propargyl ratio. The triazole incorporation has a higher T-g in comparison to the GAP-urethane system (T-g-20 degrees C) and the networks exhibit biphasic transitions at 61 and 88 degrees C. The triazole curing was studied using Differential Scanning Calorimetry (DSC) and the related kinetic parameters were helpful for predicting the cure profile at a given temperature. Density functional theory (DFT)-based theoretical calculations implied marginal preference for 1,5-addition over 1,4-addition for the cycloaddition between azide and propargyl group. Thermogravimetic analysis (TG) showed better thermal stability for the GAP-triazole and the mechanism of decomposition was elucidated using pyrolysis GC-MS studies. The higher heat of exothermic decomposition of triazole adduct (418kJmol(-1)) against that of azide (317kJmol(-1)) and better mechanical properties of the GAP-triazole renders it a better propellant binder than the GAP-urethane system.

Azide and Alkyne Terminated Polybutadiene Binders: Synthesis, Cross-linking, and Propellant Studies

In composite solid propellants, the fuel and oxidizer are held together by a polymer binder. Among the different types of polymeric binders used in solid propellants, hydroxyl terminated polybutadiene (HTPB) is considered as the most versatile. HTPB is conventionally cured using isocyanates to form polyurethanes. However, the incompatibility of isocyanates with energetic oxidizers such as ammonium dinitramide and hydrazinium nitroformate, the short pot life of the propellant slurry, and undesirable side reactions with moisture are limiting factors which adversely affect the mechanical properties of HTPB based propellant. With an aim of resolving these problems, HTPB was chemically transformed to azidoethoxy carbonyl amine terminated polybutadiene and propargyloxy carbonyl amine terminated polybutadiene by adopting appropriate synthesis strategies and characterizing them by spectroscopic and chromatographic techniques. This is the first report on 1,3-dipolar addition reaction involving azide and alkyne end groups for cross-linking HTPB. The blend of these two polymers underwent curing under mild temperature (60 degrees C) conditions through 1,3-dipolar cycloaddition reaction resulting in triazoletriazoline networks. The curing parameters were studied using differential scanning calorimetry. The kinetic parameter, viz., activation energy, was computed to be 107.6 kJ/mol, the preexponential factor was 2.79 x 10(12) s-(1), and the rate constant at 60 degrees C was computed to be 3.64 x 10-(5) s-(1). The cure profile at a given temperature was predicted using the kinetic parameters. Rheological studies revealed that the gel time for curing through the 1,3-dipolar addition is 280 min compared to 120 min for curing through the urethane route. The mechanical properties of the resultant cured polybutadiene network were superior to those of polyurethanes. The cured triazolinetriazole polymer network exhibited biphasic morphology with two glass transitions (T-g) at -56 and 42 degrees C in contrast to the polyurethane which exhibited a single transition at -60 degrees C. This was corroborated by associated morphological changes observed by scanning probe microscopy. The propellant processed using this binder has the advantages of improved pot life as indicated by the end of the mix viscosity which is 165 Pas as compared with 352 Pas for the polyurethane system along with a slow build- up rate. The mechanical properties of the propellant are superior to polyurethane with an improvement of 14% in tensile strength, 22% enhancement in elongation at break, and 12% in modulus.

Inter molecular azide-diisocyanate coupling: new insights for energetic solid propellants

Hydroxyl terminated azide binders can undergo a spurious reaction with diisocyanates to form tetrazoline-5-one via an inter molecular 1,3-dipolar cycloaddition reaction apart from urethane/allophanate groups which has been overlooked. This has serious implications on solid propellants. The computed activation barrier using density functional theory (DFT) for urethane formation reaction is 28.4 kJ mol(-1) and that for tetrazoline-5-one formation reaction is 108.0 kJ mol(-1). DFT studies reveal that the rate limiting step of the reaction is 1,3-dipolar cycloaddition between azide and isocyanate. A dual cure was observed in the temperature ranges 42-77 degrees C and 78-146 degrees C by differential scanning calorimetry (DSC) and rheological studies, confirming multiple reactions. Tetrazoline-5-one formation was confirmed by Fourier transform infrared spectroscopy (FTIR) and solid state nuclear magnetic resonance spectroscopy (NMR).

A Facile Synthesis of 1,5-Disubstituted Tetrazole Peptidomimetics by Desulfurization/Electrocyclization of Thiopeptides

The cis-amide bond isostere, 1,5-disubstituted tetrazole,has been introduced in the peptide backbone by a simple route starting from the thiopeptide. The desired 1,5-disubstituted tetrazole peptidomimetics were synthesized by the desulfurization of thiopeptides by using HgCl2 in the presence of NaN3/TEA in DMF in good yields. Various other thiophilic reagents including hypervalent iodine reagents failed to deliver the tetrazole product with the exception of CBr4/PPh3, which resulted in moderate yields. The advantage of the present protocol over previous methods has been demonstrated by the selective insertion of tetrazole into peptide-thiopeptide hybrids. Also, the protocol is compatible with commonly employed urethane protecting groups (Fmoc, Boc, and Cbz) in peptide chemistry. Thiopeptide Boc-Pro-CSNH]-Val-OMe (2i) and two tetrazole peptidomimetics Cbz-Ala-CN4]-Phe-OMe (3d) and Boc-Pro-CN4]-Val-OMe (3i) were obtained as single crystals and their molecular structures have been confirmed by X-ray crystallography.

Estudo do envelhecimento de poliuretanos aplicados na indústria de petróleo

A indústria do petróleo é um dos setores com maior número de sistemas produtivos empregando alta tecnologia. O Brasil é mundialmente renomado como um líder na extração de petróleo, em águas profundas e ultraprofundas. Dentro da cadeia produtiva, grande parte do petróleo e do gás produzido é escoado através de dutos flexíveis que conectam os poços de produção com as plataformas. Existem dois segmentos dessas linhas que recebem diferentes denominações de acordo com o seu local de aplicação. Quando estão apoiadas sobre o fundo do mar, em condição de serviço estático, são denominados flowlines e quando se elevam do fundo do mar até a plataforma, em condição de serviço dinâmico, são denominados risers. Os tubos projetados para aplicações dinâmicas são dotados de bends stiffeners, componentes com formato cônico e, em geral, de base uretânica que têm a função de fornecer uma transição de rigidez suave entre a estrutura dos tubos flexíveis e a extremamente rígida, à plataforma, não permitindo que este componente infrinja seu raio mínimo de operação. A adequada compreensão dos enrijecedores de curvatura e do material empregado em sua fabricação vem se tornando cada vez mais importante na indústria devido à sua crescente utilização, bem como à ocorrência de falhas que vem sendo constatada nos últimos anos. Este trabalho abordou a variação das propriedades mecânicas de poliuretanos pela ação da hidrólise, calor e pela ação dos raios-UV por envelhecimento acelerado, assim como variação de massa, considerando que esses materiais são projetados para uma vida útil superior a vinte anos para trabalhos imersos em meio aquoso.

Caracterização de filmes formados por dispersões aquosas de poli(uretano-uréia)s para aplicação em membranas para permeação de gases

Entre os polímeros considerados promissores para a remoção seletiva de CO2, destacam-se aqueles que contêm os grupos glicol etilênico (EG). Nesta dissertação, foram obtidos filmes a partir de dispersões aquosas de poliuretano (PU), sintetizadas em trabalho anterior, à base de poli(glicol propilênico) (PPG), copolímero em bloco à base de poli(glicol etilênico) (PEG) e PPG (EG-b-PG), ácido dimetilolpropiônico (DMPA), diisocianato de isoforona (IPDI) e etilenodiamina (EDA). PPG, EG-b-PG e DMPA formaram as regiões flexíveis nas proporções de: PPG 100% e 0% EG-b-PG, PPG 75% e 25% EG-b-PG, PPG 50% e 50% EG-b-PG e PPG 25% e 75% EG-b-PG em termos de equivalentes-gramas. A influência da quantidade dos segmentos de PEG foi avaliada por ensaios de permeação com os gases CO2, CH4 e N2. Os filmes obtidos das dispersões foram caracterizados por espectrometria de infravermelho com transformadas de Fourier (FTIR), análise termogravimétrica (TGA), difração de raios x (DRX) e espalhamento de raios X a baixo ângulo (SAXS). Espectros de FTIR mostraram que os segmentos de EG influenciaram a frequência da banda de carbonila. Curvas de perda de massa (TG) mostraram perfis semelhantes de degradação, enquanto que as curvas derivadas apresentaram diferenças. DRX e SAXS mostraram que os segmentos de PEG promoveram uma maior ordenação na estrutura da membrana. Testes de permeação de gases mostraram que o aumento do teor de PEG aumentou o valor da permeabilidade para o CO2, indicando que os segmentos de PEG interagiram favoravelmente com este gás. Em relação ao CH4 e N2, houve uma diminuição na permeabilidade quando comparados com os valores encontrados para o CO2, sendo atribuído a perda de mobilidade segmental. Em termos de seletividade, para o par CO2/CH4 foi obtido um valor médio de 61,7 para a membrana contendo o maior teor de PEG, e o par CO2/N2 um valor médio de 121,5, sendo superior aos valores encontrados na literatura, tornando o material promissor

Estudo do efeito da adição de poli(glicol etilênico-b-glicol propilênico) na formação de dispersões aquosas poliuretânicas à base de poli(glicol propilênico)

Foram produzidas dispersões aquosas não-poluentes e inovadoras de poli(uretano-uréia) à base de poli(glicol propilênico) (PPG) e de copolímeros em bloco, poli(glicol etilênicob-glicol propilênico), (EG-b-PG) com teor de 7% de unidades de glicol etilênico. Os poli(uretano-uréia)s foram preparados, em duas etapas, pelo método do prepolímero. Na primeira etapa, foram obtidos anionômeros, sintetizados em massa, à base do copolímero EG-bPG, PPG, ácido dimetilol propiônico (DMPA) (gerador dos sítios aniônicos) e diisocianato de isoforona (IPDI). Ainda na primeira etapa, os grupos carboxílicos do DMPA foram submetidos à neutralização com trietilamina (TEA). Na segunda etapa, foi realizada a dispersão do prepolímero anionômero e, em seguida, foi conduzida a reação de extensão de cadeia com a hidrazina (HYD). Nas diferentes formulações, foram variadas a razão NCO/OH e as proporções de PPG e do copolímero em bloco EG-b-PG. Além disso, foram obtidas dispersões aquosas programadas para teores de sólidos de 40 e 50%. As dispersões foram avaliadas quanto ao teor de sólidos totais, tamanho médio de partícula e viscosidade. Os filmes, obtidos por vazamento das dispersões, foram avaliados quanto à absorção de água, termogravimetria (TG) e propriedades mecânicas (ensaio de tração). Os filmes vazados e os monômeros foram caracterizados por espectrometria na região de infravermelho (FTIR) As dispersões obtidas se mostraram adequadas para serem aplicadas como revestimento para madeira, metais e vidro

Síntese e caracterização de filmes de nanopartículas de prata dispersas em poli(uretano-ureia) para separação de gases petroquímicos

A utilização de novos materiais aplicados aos processos de separação por membranas tem sido objeto de constante pesquisa acadêmica e tecnológica. Na permeação de gases petroquímicos, a modificação de estruturas poliméricas e o uso de membranas de transporte facilitado por adição de sais contendo metais ou nanopartículas destacam-se dentre as opções disponíveis. Os objetivos deste trabalho foram avaliar alterações químicas, estruturais e térmicas na matriz polimérica de poli(uretano-ureia) (PUU) provocadas pela adição de nanopartículas de prata (AgNps) e obter dados de pemeabilidade de gases petroquímicos (C2H4, C2H6, CO2 e N2) para avaliar a influência das AgNps no transporte desses gases através do filme polimérico. Alterações nos espectros de FTIR nas bandas de estiramento das ligações C-O-C e C=O (uretânica e ureica), e deslocamentos nos picos de difração, demonstram que houve interação entre as AgNps e o oxigênio éter do PUU. A interação com as AgNps diminuiu a estabilidade térmica dos domínios flexíveis do polímero, região onde são encontrados os grupos éteres. As imagens de TEM mostraram que houve baixa dispersão das Nps na matriz polimérica. A interação das AgNps com o grupo éter diminuiu a permeabilidade de todos os gases, porém a redução da permeabilidade do CO2 e do C2H4 foi muito mais significativa, mostrando a interferência das AgNps na sorção desses dois gases. O transporte facilitado de olefinas através dos filmes poliméricos não foi observado, em parte, causado pela baixa dispersão das AgNps na matriz polimérica. Apesar da interação, não foi possível responder se a superfície das Nps estava ativada para o transporte facilitado. Contudo, através dos resultados do trabalho foi possível propor um mecanismo de interação entre as AgNps e o PUU, e verificar como a presença das Nps pode alterar a interação da matriz polimérica com gases petroquímicos

Effect of weathering on the mechanical properties of automotive clearcoats

The effect of weathering on the wear resistance of automotive clearcoats has been evaluated. Acrylic-based and urethane-based coatings were exposed in Florida, Belgium and Australia and also under accelerated conditions to SAE J1960 with 0.55 W m -2 borosilicate/borosilicate filtered xenon arc light. Weathering caused a significant reduction in the abrasion and erosion resistance of the clearcoats and large increases in their hardness. Accelerated weathering produced different effects from natural exposure.

Kinetics of reactions of blocked isocyanates

Blocked isocyanates are widely used in many kinds of one-package coatings, powder coatings and adhesives. They have also been used in water-borne polyurethane. The kinetics and mechanism of the reactions of blocked isocyanates are reviewed and two urethane forming reaction mechanisms by which a blocked isocyanate can react with a nucleophile are provided. Furthermore, effects of isocyanate structure, reaction medium, catalyst and functionality on kinetics of blocked isocyanate are discussed in detail.

Catalytic mechanisms of triphenyl bismuth, dibutyltin dilaurate, and their combination in polyurethane-forming reaction

The catalytic mechanisms of triphenyl bismuth (TPB), dibutyltin dilaurate (DBTDL) and their combination have been studied in a model polyurethane reaction system consisting of copolyether (tetrahydrofuran-ethyleneoxide) and N-100; NMR spectroscopy was used to detect the associations between reactants and catalysts. A relatively stable complex was shown to be formed between hydroxyl and isocyanate; the catalysts showed different effects on the isocyanate-hydroxyl complex, therefore resulting in different curing characteristics. The formation of hydrogen bonding between the complexed hydroxyl and other hydroxyl or the resulting urethane provided an ''auto-catalysis'' to urethane formation. DBTDL destroyed the isocyanate-hydroxyl complex before catalyzing the reaction through the formation of a ternary complex, whereas TPB was able to activate the isocyanate-hydroxyl complex directly to form urethane. The reaction catalyzed by the combination of TPB and DBTDL gained advantages from the multiple catalytic entities, i.e., TPB, DBTDL, and a TPB-DBTDL complex. (C) 1997 John Wiley & Sons, Inc.