Caracterização de Efluente Têxtil e Proposta de Tratamento

Textile industry deals with a high diversity of processes and generation of wastewaters with a high content of pollutant material. Before being disposed of in water bodies, a pre-treatment of the effluent is carried out, which is sometimes ineffective. In order to be properly treated, physical and chemical properties of the effluent must be known, as well as the pollutant agents that might be present in it. This has turned out to be a great problem in the textile industry, for there is a variety of processes and the pollutant load is very diversified. The characterization of the effluent allows the identification of most critical points and, as a consequence, the most appropriate treatment procedure to be employed, may be chosen. This study presents the results obtained after characterizing the effluent of a textile industry that comprises knitting, dyeing and apparel sections, processing mainly polyester/cotton articles. In this work, twenty samples of the effluent were collected, and related to the changes in production. From the results, a statistical evaluation was applied, determined in function of the rate of flow. The following properties and pollutants agents were quantitatively analysed: temperature; pH; sulfides; chlorine; alcalinity; chlorides; cianides; phenols; color; COD (Chemical Oxygen Demand); TOC (Total Organic Carbon); oil and grease; total, fixed and volatile solids; dissolved, fixed and volatile solids; suspended, fixed and volatile solids; setteable solids and heavy metals such as cadmium, copper, lead, chromium, tin, iron, zinc and nickel. Analyses were carried out according to ABNT NBR 13402 norm, based upon Standard Methods for the Examination of Water and Wastewater. As a consequence, a global treatment proposal is presented, involving clean production practices as contaminant load reducer, followed by conventional (biological) treatment

Aplicação da água residuária das salinas no tratamento de efluente têxtil

The treatment of colored and alkaline effluent has been a challenge to the textile industry. An alternative to remove the colors of those effluents is applying magnesium chloride as a coagulant agent. The magnesium ion, in high pH, hydrolyzes itself, forming the magnesium hydroxide which has a large adsorptive area and positive electrostatic charges able to act as an efficient coagulant. The bittern wastewater from the salt industries has been studied as a potential font of this magnesium ion. Nowadays, this bittern wastewater is evicted into the sea, without any treatment or other use. This thesis has evaluated the potential of applying the wastewater from the salt industries in the treatment of dyeing effluent containing indigo dye and alkaline pH. All the experiments were made in jar tests simulating the chemical coagulation, flocculation and decantation steps ranging the pH and the concentration of magnesium ion. Were obtained removals between 96% and 76% for turbidity, apparent color, and true color, respectively, using 200mg/L Mg2+. The reduction of costs with acid, when were used the salt industries wastewater, comparing with Al2(SO4)3, was 62%. For the degradation of organic matter remaining in the clarified, around 900 mg/L, was applyed the advanced process of oxidation: photo-Fenton. The preliminary results showed 57% reduction in DOC. According to the results obtained, the salt industries wastewater can be applied, as coagulant, in the physical-chemical treatment of the denim dyeing wastewater, so it is not necessary a previous adjust of pH, efficiently and economically

Sistemas microemulsionados aplicados à remoção da cor de efluente têxtil

Effluent color resulting from textile dyeing processes has been one of the biggest environmental problems faced by the textile industry. In particular, reactive dyes are highly resistant to conventional wastewater treatment methods. New technologies have been contemplated, some of which have been applied in industrial treatment plants, but color removal has not been efficiently attained. Since microemulsion systems provide good results in heavy metals and proteins extraction processes, their use in dyes extraction has been suggested and investigated. In this work, a real textile wastewater from an exhaustion dyebath has been treated, which contains the following reactive dyes: Procion Yellow H-E4R (CI Reactive Yellow 84), Procion Blue H-ERD (CI Reactive Blue 160) and Procion Red H-E3B (CI Reactive Red 120), in addition to auxiliary compounds normally found in dyeing processes with reactive dyes. The dyes Remazol Blue RR and Remazol Turquoise Blue G (Reactive Blue 21) have also been examined in view of the presence of heavy metals in these molecules. The microemulsion system comprised dodecyl ammonium chloride (as a cationic surfactant), water or wastewater as aqueous phase, kerosene as oil phase, and one of the following alcohols as cosurfactant: isoamyl alcohol, n-butyl alcohol and n-octyl alcohol. The pseudo-ternary diagrams were constructed in order to define Winsor s equilibrium regions. The influence of parameters such as pH, C/S (cosurfactant/surfactant) ratio, distribution coefficient, initial dye concentration, salinity, temperature, phases relative amounts, loading capacity of the microemulsion phase and dye reextraction rate has also been investigated. An experimental planning (Scheffé Net) was used to optimize the extraction process. The removal of color and metals reached levels as high as 99%

Reúso de água no processamento de jeans na indústria têxtil

This study aims to assess the potential for industrial reuse of textile wastewater, after passing through a physical and chemical pretreatment, into denim washing wet processing operations in an industrial textile laundry, with no need for complementary treatments and dilutions. The methodology and evaluation of the proposed tests were based on the production techniques used in the company and upgraded for the experiments tested. The characterization of the treated effluent for 16 selected parameters and the development of a monitoring able to tailor the treated effluent for final disposal in accordance with current legislation was essential for the initiation of testing for reuse. The parameters color, turbidity, SS and pH used were satisfactory as control variables and presents simple determination methods. The denim quality variables considered were: color, odor, appearance and soft handle. The tests were started on a pilot scale following complexity factors attributed to the processes, in denim fabric and jeans, which demonstrated the possibility of reuse, because there was no interference in the processes and at quality of the tested product. Industrial scale tests were initiated by a step control that confirmed the methodology efficiency applied to identify the possibility of reuse by tests that precede each recipe to be processed. 556 replicates were performed in production scale for 47 different recipes of denim washing. The percentage of water reuse was 100% for all processes and repetitions performed after the initial adjustment testing phase. All the jeans were framed with the highest quality for internal control and marketed, being accepted by contractors. The full-scale use of treated wastewater, supported by monitoring and evaluation and control methodology suggested in this study, proved to be valid in textile production, not given any negative impact to the quality the produced jeans under the presented conditions. It is believed that this methodology can be extrapolated to other laundries to determine the possibility of reuse in denim washing wet processing with the necessary modifications to each company.

Degradação fotoeletroquímica de corantes dispersos em efluente têxtil utilizando fotoanodos de Ti/TiO2

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Análise voltamétrica do corante têxtil do tipo antraquinona empregando eletrodos de carbono impresso

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Desenvolvimento inicial e estado nutricional do maracujazeiro em resposta à aplicação de lodo têxtil

O processo de tratamento de efluentes líquidos da indústria têxtil gera, como resíduo, um lodo de características orgânicas com concentração significativa de sódio e potássio. Objetivou-se quantificar os efeitos da aplicação do lodo ao solo, sobre o desenvolvimento inicial do maracujazeiro, e avaliou-se o crescimento e o estado nutricional das plantas. O delineamento experimental foi em blocos ao acaso, com quatro repetições de cinco tratamentos, que consistiram na aplicação de lodo têxtil, nas doses de 10, 15, 20 e 30 g vaso-1 (base seca), correspondentes a 10, 15, 20 e 30 t ha-1, respectivamente, além da testemunha sem aplicação do resíduo. As mudas receberam adubação básica com N, P, K, Zn e B, nas doses de 300, 450, 150, 5, e 0,5 mg dm-3, respectivamente. A unidade experimental foi constituída por vasos com 2 dm³ de amostra de um Latossolo Vermelho distrófico (V = 29%). Após 100 dias da semeadura, o lodo têxtil corrigiu a acidez do solo. Entretanto, em doses superiores a 10 t ha-1, promoveu a morte das plantas. O lodo têxtil aumentou os teores de N, K, S, B, Mn e Zn, diminuiu os de Ca e Mg e não alterou os de Cu e Fe da parte aérea das mudas.

Avaliação da produção de Pleurotus sajor-caju (Fr.) singer utilizando resíduo do beneficiamento têxtil do algodão como substrato

The experiment was conducted to investigate the viability of the production of the edible fungus Pleurotus sajor-caju (Fr.) Singer in substrates in which main source of carbon was the cotton textille mill waste. Two substrates compositions were tested: C1 (cotton textille mill waste, wheat bran, plaster and limestone) and C2 (cotton textille mill waste, wheat bran, bean straw, plaster and limestone). A DIC experimental design was used, with nine repetitions for treatment and the production data and biological efficiency were analyzed being used the procedure ANOVAG of the statistical package SAEG. The cotton textille mill waste improvement, as the main ingredient of the substrate, was shown efficient for the production of the mushroom P. sajor-caju, presenting satisfactory values of productivity (0,56 and 0,5 kg/kg substratum) and biological efficiency (55,76 and 55,39%), respectively for C1 and C2. These results showed us that cotton textille mill waste, could be recommended as less onerous alternative of commercial substrate for the species Pleurotus sajor-caju.

Viabilidade do tratamento de água residuária sintética têxtil em reator aeróbio de leito fixo

A continuous flow reactor, inoculated with Aspergillus niger AN400, with total volume of 5 L was operated at 29 degrees C, with eight hours of retention hydraulic time and 150 L.h(-1) of air flow rate in order to remove 25 mg.L(-1) of Congo Red dye from a synthetic wastewater. The feeding of the reactor, inoculated with Aspergillus niger AN400, was done in two phases: Phase I, with 0,5 g/L of saccharose and Phase II, with no saccharose. In Phase I, it was possible to verify efficiencies of organic matter and color (mg Pt.L(-1)) removal of 80 +/- 16% and 82 +/- 10%, respectively. In Phase II, the efficiency of organic matter removal was 75 +/- 13% and color removal was 89 +/- 7%. The higher removals of nutrients were achieved by the reactor in Phase I with 25% to ammonia, 90% to nitrite, 93% to nitrate and 21% to phosphorus. Apparently, the presence of saccharose improved the removal of the nutrients.

A indústria têxtil catarinense e o caso da Cia. Hering

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

O fim do acordo de têxteis e vestuário: impactos sobre o setor têxtil-vestuário brasileiro

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Caracterização da lama vermelha e sua aplicabilidade na adsorção do corante têxtil Reativo Azul 19

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Tecendo caminhos: a identidade do microempreendedor têxtil em Franca/SP

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

A trajetória da companhia têxtil de Castanhal: a mais pura fibra amazônica

Retrata a trajetória histórica da Companhia Têxtil de Castanhal (CTC), uma indústria localizada na Amazônia, voltada à fiação e tecelagem de fibras de juta, demonstrando como ela se posicionou frente à cadeia produtiva da juta no Brasil, conseguindo manter-se no setor têxtil por tanto tempo, mesmo diante das adversidades, tornando-se a líder nacional na fabricação de produtos de juta. O período retratado foi de 1966 a 2006, abordando alguns aspectos sobre a origem, questões históricas e socioeconômicas desse tipo de fibra natural, com o propósito de alicerçar um melhor entendimento sobre as razões do fundador para o surgimento da Companhia, a gestão da familia Pacheco Borges, estratégias adotadas, entraves, inovações, expansão e movimento no mercado.

Indústria têxtil e crescimento econômico: uma abordagem geográfica da evolução, estrutura e dinâmica da aglomeração produtiva de redes de dormir em Jaguaruana - CE

Pós-graduação em Geografia - IGCE