Production of particleboards with bamboo (Dendrocalamus giganteus) reinforcement

The focus of this research was to study the utilization of residues from bamboo (Dendrocalamus giganteus) lamination in the manufacturing of panels for structural purposes. Bamboo particleboards were produced under three conditions: pure boards, reinforced with bamboo laminas, and with treated particles. Castor oil-based polyurethane was the resin binder, in view of using lower toxicity materials. The mechanical tests were performed according to Brazilian Standard (NBR) 14810-3 (2006) and European Standard (EN) 310 (2000). The results were superior to those recommended by these and other standards for internal adhesion resistance, modulus of rupture, and elasticity in static bending, as well as to the results of other studies. Starch treatment was an unnecessary stage. According to the conditions of this process, the studied panels showed a good potential for construction use. Moreover, the bamboo particleboards are an economically viable, environmentally friendly, and sustainable alternative for the use of waste generated during the processing of Dendrocalamus giganteus bamboo species, allied with castor oil-based polyurethane resin. The reinforced particleboard and its production process are being licensed as an Innovation Patent in Brazil, (BR 1020130133919-1-2013).

Produção de chapas de partículas com resíduos de madeira Cordia goeldiana

The aim of this research consisted in the use of wastes from tropical wood (Cordia goeldiana) with low density and the polyurethane resin (mono and bicomponent) castor oil based in the manufacture of particleboards, generating subsidies as application in rural and civil construction, as well in the furniture industry. The particleboards were manufactured with 15% of polyurethane resin content (one part of pre-polymer and one part of polyol), compaction pressure of 4MPa, pressing temperature of 90 degrees C and press time of 7 minutes. The physical and mechanical properties investigated were density, moisture content, strength modulus in bending and internal bond, both obtained according to the recommendations of the Brazilian standard ABNT NBR 14810:2002. The mean values obtained for these properties were systematically superior to the Brazilian standard requirement. This point showed that it is possible the use of Cordia goeldiana wastes in the particleboard production. We confirmed the hypothesis of a significant linear relation between density and the internal bond of the panels, allowing the estimation of the internal bond of particleboards.

Evaluation of bamboo particleboards produced with urea-formaldheyde resin

The bamboo waste can be an alternative material to sustain the crescent demand for particleboards, also bringing ecological benefits as reduction of the pressure for raw materials and landfill space demands. In this context, this research aimed to manufacture and determine some physical and mechanical properties of particleboards with bamboo waste particles (Dendrocalamus giganteus), obtained from different sources, bonded with four different percentages of urea–formaldehyde (UF) based resin (6%, 8%, 10% and 12% related to dry material of particles). Response variables investigated were: density; moisture content; thickness swelling in 2 and 24 hours; water absorption in 2 and 24 hours; internal adhesion (STpe); strength in tension parallel to faces (STpa); modulus of elasticity (MOE) and modulus of rupture (MOR). Results permitted to conclude that particleboards as mentioned showed good performance only in the physical properties requirements imposed by Brazilian Standard NBR 14810, but this was not observed to mechanical properties considered. New researches are needed in order to optimize the producing process parameters.

Physical and mechanical characteristic of particleboards produced with residues of sugarcane and stem leaves of bamboo bonded with castor oil adhesive

In this research the aim was produce a particleboard with alternative materials and evaluated its physical and mechanical characteristics. The raw materials used are residues from sucarcane bagasse (SC) (Saccharum officinarum) and stem leaves of bamboo (B) (Dendrocalamus giganteus), bonded with a bi component adhesive based on castor oil. It was produced particleboards with five different traces: 100% SC, 75% SC+25% B, 50% SC+50% B, 25% SC +75%B and 100 % B. Their physical and mechanical characteristics were evaluated accordingly to Brazilian standard NBR 14810-3. Regarding the results obtained, it can be detached that for physical and mechanical evaluation it is evident a negative relation among the amount the sugarcane bagasse and their physical and mechanical characteristics, that is particleboards with low concentrations of sugarcane bagasse had better results. However all particleboards could be recommended for use as sealing particleboards in the segment of civil construction.

Characterization of medium density particleborads using agricultural residues

In recent years the production of products derived from wood and bamboo are increasing, due to the search for a more rational exploitation of these raw materials. Amongst these products, the particleboards production combine sustainability and rationality in the use of these materials. In this context, this work has the objective to study the application of alternative raw materials in the manufacture of Medium Density Particleboards (MDP), using residues from industrial processimg of coffee and bamboo. MDP had been produced with particles of giganteus bamboo of the Dendrocalamus species and particle of coffee rind in the intermediate layer of the particleboard, bonded with polyurethane resin based on castor oil. The physical and mechanical characterization was carried out accordingly to NBR 14810-3 (2006). The physical properties evaluated were: of water absorption for 2h and 24h; thickness swallowing for 2h and 24h; density, humidity content. The mechanical properties evaluated were: Tensile strength, static bending (MOR and MOE). The results were compared with NBR 14810-2 (2006) and also with the ANSI A208-1 (1993). The physical performance of these particleboards was below the values recommend by the Brazilian norm. Also the mechanical characteristics are not improve, demonstrating that the inclusion of coffee rind did not benefit the physical characteristics and nor the mechanical ones. However it can be used as construction materials for partitions and ceiling panels.

Characterization of medium density particleboards using agricultural residues

In recent years the production of products derived from wood and bamboo are increasing, due to the search for a more rational exploitation of these raw materials. Amongst these products, the particleboards production combine sustainability and rationality in the use of these materials. In this context, this work has the objective to study the application of alternative raw materials in the manufacture of Medium Density Particleboards (MDP), using residues from industrial processimg of coffee and bamboo. MDP had been produced with particles of giganteus bamboo of the Dendrocalamus species and particle of coffee rind in the intermediate layer of the particleboard, bonded with polyurethane resin based on castor oil. The physical and mechanical characterization was carried out accordingly to NBR 14810-3 (2006). The physical properties evaluated were: of water absorption for 2h and 24h; thickness swallowing for 2h and 24h; density, humidity content. The mechanical properties evaluated were: Tensile strength, static bending (MOR and MOE). The results were compared with NBR 14810-2 (2006) and also with the ANSI A208-1 (1993). The physical performance of these particleboards was below the values recommend by the Brazilian norm. Also the mechanical characteristics are not improve, demonstrating that the inclusion of coffee rind did not benefit the physical characteristics and nor the mechanical ones. However it can be used as construction materials for partitions and ceiling panels.

Estudo da durabilidade de painéis de partículas de bagaço de cana de açúcar e resina poliuretana a base de óleo de mamona para aplicação na construção civil

O presente trabalho tem por objetivo avaliar o desempenho físico-mecânico e a durabilidade de painéis de partículas de bagaço de cana-de-açúcar com resina bicomponente a base de mamona (BCP) e compará-los com painéis de partículas de madeira comerciais (Medium Density Particleboard - MDP). Os painéis de bagaço de cana de açúcar foram fabricados com um teor de resina poliuretana a base de óleo de maona de 15%. O desempenho físico e mecânico dos painéis particulados foi analisado com base nas prescrições dos documentos normativos vigentes. Ambos os materiais foram revestidos superficialmente com resina poliuretana bicomponente à base de óleo de mamona. Avaliou-se a influência do tratamento das bordas na deterioração e no desempenho dos painéis. O acompanhamento das propriedades físico-mecânicas foi realizado antes e após os ensaios de envelhecimento por exposição natural durante 3, 6 e 12 meses, envelhecimento acelerado e de intemperismo artificial. Foi feita a avaliação, da suscetibilidade ao crescimento gerada pelo ataque de fungos emboloradores e apodrecedores nos materiais durante o envelhecimento natural e no ensaio acelerado. Foi realizada a análise colorimétrica para a identificação de mudanças de cor e brilho nos materiais após os ensaios de deterioração. Foram utilizadas as técnicas de densitometria de raios X, espectroscopia por infravermelho próximo (NIR). Os resultados obtidos indicaram a selagem lateral permitiu avaliar a superfície exposta do material permitindo a entrada da água pela superfície avaliando o efeito dos agentes de deterioração. A porcentagem de retenção para o Módulo de ruptura após o ensaio de envelhecimento por imersão em agua e secagem (APA D1) foi de 87% e 3% para BCP e MDP sem revestimento respectivamente e de 90% e 3% para BCP e MDP com revestimento. A porcentagem de retenção das propriedades mecânicas em ambos os submetidos à exposição natural diminuiu em função do tempo. Entretanto o porcentagem de retenção para os materiais BCP e MDP com revestimento superficial foi de 76% e 60% para MOR. A exposição natural mostrou que os fungos emboloradores foram predominantes em ambos os materiais. Ambos os materiais com revestimento superficial apresentaram entre 1-10% de colonização com um 70% de probabilidade. Revestimento de resina de óleo de mamona reduz o crescimento de fungos em ambos os materiais no ensaio acelerado. O perfil de densitometria permitiu analisar o processo de fabricação dos painéis e permitiu identificar a deterioração gradativa do ambos os materiais após os ensaios de envelhecimento. A intepretação mediante a analise de componentes principais (ACP) na aplicação do NIR comportou a classificação das características relacionadas a cada ensaio de deterioração de ambos os materiais sem revestimento superficial. Com base nos resultados deste trabalho, foram propostas contribuições para ajustes de metodologias para a avaliação da durabilidade e do desempenho físico e mecânico dos painéis particulados, tendo em vista a sua viabilidade técnica, em sistemas construtivos da construção civil.

Painéis de partículas homogêneas cimento-bagaço de cana-de-açúcar curados por carbonatação acelerada

O presente estudo teve como objetivo produzir e avaliar o desempenho de painéis de partículas homogêneas de cimento-bagaço de cana-de-açúcar curados por carbonatação acelerada. Para atingir os resultados foram realizados ensaios de caracterizações morfológica e físico-química das partículas de bagaço de cana-de-açúcar, bem como ensaio de termometria para identificar a compatibilidade da matéria prima (bagaço) com o cimento. Os painéis de partículas cimento-bagaço produzidos foram submetidos a dois processos de cura distintos: 1- cura por 48 h em câmara climática, seguida por 24 h em ambiente com concentração de 15% ±0.6 de CO2, seguida por 24 dias em ambiente saturado ao ar; 2- cura em câmara climática por 48 h, seguida por 25 dias em ambiente saturado ao ar. Ao final dos 28 dias de cura e após ensaio de envelhecimento acelerado de imersão e secagem foram realizadas as caracterizações físico-mecânicas seguindo as recomendações das normativas DIN: 310; 322 e 323, bem como caracterização microestrutural e de condutividade térmica do painel de partículas cimento-bagaço. Os resultados obtidos indicaram que os painéis de partículas cimento-bagaço curados por carbonatação acelerada apresentaram melhor desempenho físico-mecânico quando comparados aos painéis não carbonatados, pois a carbonatação melhorou a interface entre as partículas e a matriz cimentícia, proporcionando maior adesividade entre as fases. E, além disso, reduziu o pH do meio alcalino em que as partículas de bagaço de cana-de-açúcar estão inseridas, minimizando o processo de degradação da lignina, celulose e hemicelulose.

Utilização de resíduo lignocelulósico na obtenção de chapa de madeira aglomerada homogênea e compósito reforçado com fibra de vidro-E

This research is about the use of the coconut´s endocarp (nucifera linn) and the waste of derivatives of wood and furniture as raw material to technological use. In that sense, the lignocellulosic waste is used for manufacture of homogeneous wood sheet agglomerate (LHWS) and lignocellulosic load which take part of a polymeric composite with fiber glass E (GFRP-WC). In the manufacturing of the homogeneous wood sheet agglomerate (LHWS), it was used mamona´s resin as waste s agglutinating element. The plates were taken up in a hydraulic press engine, heated, with temperature control, where they were manufactured for different percentage of waste wood and coconuts nucífera linn. Physical tests were conducted to determine the absorption of water, density, damp grade (in two hours and twenty-four hours), swelling thickness (in two hours and twenty-four hours), and mechanical tests to evaluate the parallel tensile strength (internal stick) and bending and the static (steady) flexural. The physical test´s results indicate that the LHWS can be classified as bonded wood plate of high-density and with highly water resistant. In the mechanical tests it was possible to establish that LHWS presents different characteristics when submitted to uniaxial tensile and to the static (steady) flexural, since brittle and elasticity module had a variation according to the amount of dry endocarp used to manufacture each trace of LHWS. The GFRP-WC was industrially manufactured by a hand-lay-up process where the fiber glass E was used as reinforcement the lignocellulósic´s waste as load. The matrix was made with ortofitalic unsaturated polyester resin. Physical and mechanical tests were performed in presence of saturated humidity and dry. The results indicated good performance of the GFRP-WC, as traction as in flexion in three points. The presence of water influenced the modules obtained in the flexural and tensile but there were no significant alteration in the properties analyzed. As for the fracture, the analysis showed that the effects are more harmful in the presence of damp, under the action of loading tested, but despite this, the fracture was well defined starting in the external parts and spreading to the internal regions when one when it reaches the hybrid load

MDF and PB composites wastes used in the production of activated carbons by physical activation

O desenvolvimento de materiais de carbono continua a ser, na atualidade, uma das áreas de grande interesse junto das comunidades científica e industrial [1]. Especial atenção é dada à valorização de resíduos da indústria, de baixo valor económico, tentando desta forma resolver problemas de gestão de grandes quantidades de desperdícios [2]. De especial relevo destacamos os resíduos potencialmente perigosos, segundo os dados da FAO – Food and Agriculture Organization das Nações Unidas [3]. O desenvolvimento de novos materiais para a indústria do mobiliário, substitutos da madeira, tem gerado uma enorme diversidade de produtos mas também de resíduos. Os mais comuns no mercado são os materiais compósitos, entre eles o PB – ParticleBoard e o MDF – Medium Density Fibreboard, os quais registam um aumento de consumo na Europa de 1,3% e 4,3%, respetivamente, mesmo em período de crise económica como a que estamos a atravessar [3]. O presente trabalho tem como objetivo o estudo do potencial destes resíduos para a produção de carvões ativados (CA) em formas monolíticas, gerando um produto com um elevado valor acrescentado e com características inovadoras para a posterior aplicação em processos de adsorção.

Adsorption of pesticides onto activated carbons from wood composites

A series of activated carbon was produced from particleboard and medium-density fibreboard monoliths, which are waste originated from the industry, and then characterized and evaluated for potential application for phenoxyacetic acids removals, such 2,4-dichlorophenoxyacetic acid (2,4-D), 2-methyl-4-chlorophenoxy acetic acid (MCPA) and 3-(3,4-dichlorophenyl)-1,1-dimethylurea (diuron), from the liquid phase. All AC retain the shape of the precursor, and displays a microporous structure well-developed, reaching 0.58 cm 3 g -1. The adsorption isotherms for three pesticides were obtained in the optimal conditions and the AC with high superficial area and micropore volume exhibited better performance, allowing to state that, this AC could be a great substitute of those habitually used for this purpose. The pesticides adsorption data were linearized using the Langmuir and Freundlich equation, being the first a very good fit to the experimental data.

Adsorption of pesticides onto activated carbons from wood composites

A series of activated carbon was produced from particleboard and medium-density fibreboard monoliths, which are waste originated from the industry, and then characterized and evaluated for potential application for phenoxyacetic acids removals, such 2,4-dichlorophenoxyacetic acid (2,4-D), 2-methyl-4-chlorophenoxy acetic acid (MCPA) and 3-(3,4-dichlorophenyl)-1,1-dimethylurea (diuron), from the liquid phase. All AC retain the shape of the precursor, and displays a microporous structure well-developed, reaching 0.58 cm 3 g -1. The adsorption isotherms for three pesticides were obtained in the optimal conditions and the AC with high superficial area and micropore volume exhibited better performance, allowing to state that, this AC could be a great substitute of those habitually used for this purpose. The pesticides adsorption data were linearized using the Langmuir and Freundlich equation, being the first a very good fit to the experimental data.