Superhydrophobic fabrics prepared by silica coating

In this work, a silica sol prepared by co-hydrolysis and co-condensation of TEGS (Tetraethylrthosilicate) and alkyl silane under alkaline condition was applied to polyester, wool, and cotton fabrics. The water contact angle measurement indicated considerable increase in the surface hydrophobicity of the sol-treated fabrics. Five different alky silanes were used, namely methyltritthoxysilane (MTES), pheryl triethoxysilane (PTES), n-octyltricthoxysilane (OTES), hexadecyl trimethoxysilan (HDTMS), and tridecafluorooctyl triethoxysilane (FAS), and the water contact anglc (CA) for the coated fabrics ranged between 1300 and 174°. The alkyl silane used influenced the CA valuc, and the silica coating from FAS, HDTMS and PTES snowed CA value greater than ISO', indicating the formation of superhydrophobicity. The fabric coated by the fluorinated silica (TEOS/FAS) has a water contact angle as high as 174°. The treated polyester fabric showed a slightly higher CA value than the wool and cotton fabrics, under the same coating condition.
The coating surface was characterized by SEM, EDX, TEM, FTlR, XPS and AFM. The results showed that silica nanoparticles with thc sizc in the range of 50-ISOnm werc formed in the cohydrolyzed silica sol, and these particles had a core-shell structure with many alkyl groups gathering on the surface region. The formation of superhydrophobic surface was attributed to the nano-structured surface coating with a low surface energy.

Fibre coating composition

An abrasion-resistant, electrically conductive material comprising a natural fibre-containing substrate and an electrically conductive conjugated polymer coating thereon is disclosed. A process for preparing an abrasion-resistant, electrically conductive material is also disclosed. The process comprises providing at least one monomer capable of forming an electrically conductive conjugated polymer, and a suitable substrate having a substrate surface, subjecting the substrate surface to a surface treatment step to improve abrasion resistance, and exposing the substrate surface to a vapour of the monomer to form an electrically conductive conjugated polymer coating thereon.

Yarn setting and hairiness reduction with a steam jet during winding

This paper examines the use of pressurized steam for wrapping and setting the yarn hairs concurrently via a new steam-jet process during winding. Yarn torque can also be stabilized as an added advantage. The results obtained with two batches of pure wool yarns suggest that there is potential to achieve yarn hairiness reduction of up to 60 % with minimum deterioration in hairiness even after subsequent rewinding.

The effect of dyes on photo-induced chemiluminescence emission from polymers

Weak photo-induced chemiluminescence (PICL) emission is observed when polymers are exposed to UVA or visible light. The presence of dyes can either increase PICL intensity via Type I photosensitisation which generates polymer free radicals, or reduce it via photo-protection. PICL studies on the eight Blue Wool Standards (BWSs) that are used commercially as lightfastness standards show higher PICL intensity from the least photostable BWSs that use triphenylmethane dyes and lower intensity from more photostable BWSs using UVA and visible wavelengths. The relative PICL intensities do not correlate in a stepwise manner with lightfastness ratings of the BWSs. However dye/polymer combinations that emit high levels of PICL relative to the undyed material are unlikely to have acceptable lightfastness. The xanthene dyes fluorescein and eosin Y are more strongly photosensitising than triphenylmethane dyes on wool and both produce higher PICL emission than undyed wool when irradiated with visible light.

Mechanical behaviour of irregular fibre materials

This work investigates the effect of fibre irregularities on the mechanical behaviour of the irregular fibres using the finite element method (FEM). The first part of this work examines that the effect of fibre dimensional irregularities on the linear and non-linear tensile behaviour of the fibres, using a two-dimensional (2D) finite element models. In the linear simulation, a concept of method Young’s modulus is introduced. The method Young’s modulus, breaking load and breaking extension are affected by the magnitude and frequency of diameter variation in the fibre specimen. Fibre dimensional variation and the gauge length effect are also simulated. In the non-linear analysis, some additional information is obtained on changes in the yield and post-yield regions, which are clearly shown in the load-extension curves. Further investigation is focused on the flexural buckling behaviour of fibres with dimensional irregularities. A three-dimensional (3D) finite element model is used to simulate the buckling deformation of dimensionally irregular fibres, and the critical buckling load of the simulated fibre is calculated. Two parameters, the effective length and the average diameter within the effective length of an irregular fibre, are considered to be the key factors that influence the buckling behaviour of the fibre. An important aspect of this work is the calculation of the effective length of an irregular fibre specimen during buckling. This method has not been reported before. The third part of this work is on the combined tensile and torsional behaviour of fibres with dimensional irregularities, using a three-dimensional (3D) finite element model. Two types of fibres, polyester and wool, are simulated with sine waves of different level (magnitude) and frequency at different twist levels. For the polyester fibre, experiment verification of the simulation results has been carried out, and the results indicate the FE model is well acceptable for the simulation. The final part of this work examines the combined effect of dimensional and structural irregularities on the fibre tensile behaviour. Three-dimensional (3D) finite element models are used to simulate the cracks (transverse, longitudinal, combined transverse and longitudinal cracks) and cavities distributed in uniform fibres and fibres with 30% level of diameter variation, respectively. One of important conclusions is that under the simulated conditions, the dimensional irregularity of fibre influences the tensile behaviour of fibres more than the fibre structural irregularity. The fibre dimensional irregularity affects not only the values of the breaking load and breaking extension, but also the shape of load-extension curves. However, the fibre structural irregularity simulated in the study appears to have little effect on the shape of the load-extension curves. In addition, the effect of crack or cavity size, type and distribution on fibre tensile properties is also investigated.

Investigation of yarn hairiness

Yarn hairiness affects not only the quality of products, but also the productivity in spinning and weaving. Too much yarn hairiness is undesirable for many end uses as well as the spinning and post spinning processes. The main aims of this project are to examine the hairiness features of various yarns and to reduce yarn hairiness. The thesis covers five related areas – hairiness assessment, factors affecting yarn hairiness, the hairiness of newly developed yarns, yarn hairiness reduction, and effect of yarn hairiness on the energy consumption in ring spinning. The worsted cashmere, pure wool and wool/cashmere blend yarns were employed to investigate the effect of some fibre parameters on the yarn hairiness. A single exponential distribution of the hair-length was confirmed first, using the data from the Zweigle G565 Hairiness Meter. A linear relationship was observed between the blend ratio and the hairiness indexes. In particular, the effect of fibre crimp or curvature on yarn hairiness is examined. The theory of yarn hairiness composition was also developed further. The effect of draft ratio and spindle speed on the hairiness of worsted wool yarn was examined next with a factorial experiment design. Several new hairiness indexes, namely the relative hairiness indexes, have been used to explain the results obtained. In the investigation of the hairiness of newly developed yarns, the hairiness of the Compact Spun and Roller-Jet-Spun yarns was examined first. The composition of the yarn hairiness, the hair-length distribution, and the effect of test speed on yarn hairiness were then studied. An important finding is that for both yarns, the predominant hairiness feature is the looped hairs. A comparison of the hairiness of Solospun yarns and the equivalent ring spun wool yarns was undertaken. The hair-length distribution of the Solospun yarn was examined first. The Solospun yarns used had fewer hairs in most hair-length groups and lower variations in hairiness. In addition, the effect of twist level and spindle speed on the hairiness of Solospun and conventional ring spun yarns has also been discussed. A novel approach of reducing yarn hairiness – spinning with a ‘Diagonal’ yarn path was examined next. Both ‘Left Diagonal’ and ‘Right Diagonal’ yarn arrangements were studied. A new finding is that the ‘Right Diagonal’ yarn path leads to reduced hairiness for the Z-twist yarn, while yarn evenness and tenacity are not as sensitive to the modified yarn path. The mechanism of hairiness reduction with the ‘Diagonal’ yarn path has been discussed. The spinning performance of “Right Diagonal” yarn arrangement has also been evaluated. Finally, the effect of yarn hairiness on the energy consumption in ring spinning has been investigated theoretically and experimentally. A theoretical model has been developed, which represents the first attempt at theoretically investigating the influence of yarn hairiness on energy consumption during the winding stage of ring spinning. The experimental results have generally confirmed predictions of this model. Recommendations for further research in this area have also been made in the concluding chapter of this thesis.

Studies on the photochemical stability of organo phosphorus insecticides for textile mothproofing

The light stability of 0,0-diethyl-0-(4-ethylthiophenyl)phosphorothioate, a parent structure of a new class of fibre-reactive organophosphorus insectproofing agents for use on wool textiles was extensively examined. The rate of degradation of 0,0-diethyl-0-(4-ethylthiophenyl)phosphoro-thioate in polar and non-polar solution and on wool upon irradiation by simulated sunlight was investigated using high performance liquid chromatography.. The major photodegradation products in each case were correlated with the HPLC retention times of synthetically prepared compounds. The main product formed was the sulphoxide, 0,0-diethyl-O-(4-ethylsulphinylphenyl)phosphorothioate, whose insecticidal activity against the major textile pests was shown to be similar to that of the parent compound. In polar solution a polar product which could not be identified was formed. Both 4-ethylsulphinylphenol and 4-ethyIsulphony1-phenol were found on wool but not in solution. The effect of various ultraviolet stabilizers on the rate of photodegradation of 0,0-diethyl-0-(4-ethylthiophenyl)phosphorothioate was also examined. Ultraviolet absorbers of the 2-hydroxybenzophenone and 2-hydroxybenzotriazole classes conferred the best protection in each case. However, on wool typical wool dyes applied at conventional levels were also effective.

Tensile behaviour of non-uniform fibres and fibrous composites

This work investigates the tensile behaviour of non-uniform fibres and fibrous composites. Wool fibres are used as an example of non-uniform fibres because they're physical, morphological and geometrical properties vary greatly not only between fibres but also within a fibre. The focus of this work is on the effect of both between-fibre and within-fibre diameter variations on fibre tensile behaviour. In addition, fit to the Weibull distribution by the non-brittle and non-uniform visco-elastic wool fibres is examined, and the Weibull model is developed further for non-uniform fibres with diameter variation along the fibre length. A novel model fibre composite is introduced to facilitate the investigation into the tensile behaviour of fibre-reinforced composites. This work first confirms that for processed wool, its coefficient of variation in break force can be predicted from that of minimum fibre diameters, and the prediction is better for longer fibres. This implies that even for processed wool, fibre breakage is closely associated with the occurrence of thin sections along a fibre, and damage to fibres during processing is not the main cause of fibre breakage. The effect of along-fibre diameter variation on fibre tensile behaviour of scoured wool and mohair is examined next. Only wet wool samples were examined in the past. The extensions of individual segments of single non-uniform fibres are measured at different strain levels. An important finding is the maximum extension (%) (Normally at the thinnest section) equals the average fibre extension (%) plus the diameter variation (CV %) among the fibre segments. This relationship has not been reported before. During a tensile test, it is only the average fibre extension that is measured. The third part of this work is on the applicability of Weibull distribution to the strength of non-uniform visco-elastic wool fibres. Little work has been done for wool fibres in this area, even though the Weibull model has been widely applied to many brittle fibres. An improved Weibull model incorporating within-fibre diameter variations has been developed for non-uniform fibres. This model predicts the gauge length effect more accurately than the conventional Weibull model. In studies of fibre-reinforced composites, ideal composite specimens are usually prepared and used in the experiments. Sample preparation has been a tedious process. A novel fibre reinforced composite is developed and used in this work to investigate the tensile behaviour of fibre-reinforced composites. The results obtained from the novel composite specimen are consistent with that obtained from the normal specimens.

Feature extraction for animal fiber identification

Fiber identification has been a very important task in many industries such as wool growing, textile processing, archaeology, histochernical engineering, and zoology. Over the years, animal fibers have been identified using physical and chemical approaches. Recently, objective identification of animal fibers has been developed based on the cuticular information of fibers. Effective and accurate extraction of representative features is essential to animal fiber identification and classification. In the current work, two different strategies are developed for this purpose. In the first method, explicit features are extracted using image processing. However, only implicit features are used in the second method with an unsupervised artificial neural network. It is found that the use of explicit features increases the accuracy of fiber identification but requires more effort on processing images and solid knowledge of what features are representative ones.

Identification and classification of animal fibres using artificial neural networks

It has been an important and challenging task to classify and evaluate the contents in wool blends. Quantitative characterisation of animal fibre scale patterns has attracted considerable attention, since it is the major evidence for identification and subsequent classification purpose. Although techniques such as imaging processing and linear demarcation functions have been used to identify unknown fibre type with some success, a more comprehensive approach is required to perform this task. In this paper, a new approach is presented, which employs non-linear demarcation functions by using an artificial neural network (ANN). Based on scale pattern features extracted by using image processing techniques the artificial neural network (ANN) model is to classify mohair and merino fibres. It is observed that the techniques developed in this work are very effective and have the potential to be applied to other animal fibres.

Study of Australian alpaca fibres

This work represents the first systematic study on the properties and processing performance of Australian alpaca fibres. The resistance to compression behaviour of alpaca fibres was found to differ considerably from that of wool. A new technique has been developed to objectively measure the softness of fibres. The bleaching and dyeing behaviour of alpaca fibres has also been examined.

Novel conducting polymer films and coated textiles

This research developed non-hazardous methods for coating wool with conductive polymers for thermal and anti-static clothing. Conductive polymers are black in colour, thus the synthesis of new conductive polymers was required to produce coloured or fluorescent conductive textile. Cross-linked conductive polymers were also synthesised to increase their durability.

Objective evaluation of fabric pilling propensity

Fabric pilling is of critical importance to the textile industry. This study developed an objective pilling evaluation method using computer image techniques. The applicability and robustness of the proposed method were investigated based on actual knitted fabrics, the results are very accurate and repeatable.

A study of the photodegradation of protein fibres and fabrics

The photodegradation of protein fibres such as wool and silk has become a serious issue for both the fibre research community and the textile industry. This PhD project has used several novel techniques to tackle this challenging research topic. The results provide significant new insights into the mechanism of photodegradation.