Análise tribológica de um sistema de acionamento alternativo de pigs para a indústria do petróleo

It is analyzed through the concepts of tribology and mechanical contact and damage the suggestion of implementing a backup system for traction and passage of Pipeline Inspection Gauge (Pig) from the inside of pipelines. In order to verify the integrity of the pipelines, it is suggested the possibility of displacement of such equipment by pulling wires with steel wires. The physical and mechanical characteristics of this method were verified by accelerated tests in the laboratory in a tribological pair, wire versus a curve 90. It also considered the main mechanisms of wear of a sliding system with and without lubricant, in the absence and presence of contaminants. To try this, It was constructed a test bench able to reproduce a slip system, work on mode back-and-forth ("reciprocation"). It was used two kinds of wires, a galvanized steel and other stainless steel and the results achieved using the two kinds of steel cables were compared. For result comparative means, it was used steel cables with and without coating of Poly Vinyl Chloride (PVC). The wires and the curves of the products were characterized using metallographic analysis, microhardness Vickers tests, X-ray diffraction (XRD), X-Ray Refraction (XRF) and tensile tests. After the experiments were analyzed some parameters that have been measurable, it demonstrates to the impracticality of this proposed method, since the friction force and the concept of alternating request at the contact between the strands of wire and the inner curves that are part ducts caused severe wear. These types of wear are likely to cause possible failures in future products and cause fluid leaks

Análise de confiabilidade de uma bomba centrífuga: aplicação na injeção de água para recuperação de petróleo

The oil industry`s need to produce with maximum efficiency, not to mention the safety and the environment aspects, encourages the optimization of processes. It makes them look for a level of excellence in acquisition of equipment, ensuring the quality without prejudice security of facilities and peoples. Knowing the reliability of equipment and that this stands for a system is fundamental to the production strategy to seeks the maximum return on investment. The reliability analysis techniques have been increasingly applied in the industry as strategy for predicting failures likelihood ensuring the integrity of processes. Some reliability theories underlie the decisions to use stochastic calculations to estimate equipment failure. This dissertation proposes two techniques associating qualitative (through expertise opinion) and quantitative data (European North Sea oil companies fault database, Ored) applied on centrifugal pump to water injection system for secondary oil recovery on two scenarios. The data were processed in reliability commercial software. As a result of hybridization, it was possible to determine the pump life cycle and what impact on production if it fails. The technique guides the best maintenance policy - important tool for strategic decisions on asset management.

Influência de lâminas de água e adubação mineral na nutrição e produtividade de arroz de terras altas

Para recomendações de adubação mais racionais, é fundamental o conhecimento das exigências nutricionais da cultura do arroz, nos diversos sistemas de cultivo. Objetivando estudar a influência de lâminas de água na nutrição e exportação de nutrientes pelo arroz de terras altas, cultivar IAC 201, sob dois níveis de adubação, foram instalados experimentos em um Latossolo Vermelho distrófico, em Selvíria (MS), nos anos agrícolas de 1994/95 e 1995/96. O delineamento foi de blocos casualizados, com quatro repetições. Os tratamentos constituíram-se da precipitação natural e de quatro lâminas de água fornecidas por aspersão. A lâmina L2 foi baseada no coeficiente de cultura (Kc) do arroz de terras altas. As lâminas L1 e L3 foram definidas como 0,5 e 1,5 vez os Kcs utilizados em L2, respectivamente, e na lâmina L4 foi adotado Kc = 1,95 durante todo o ciclo da cultura. em 1995/96, foram utilizados os mesmos tratamentos em parcelas subdivididas, sendo as subparcelas constituídas por duas doses de adubação (AD1 - 12 kg ha-1 de N, 90 de P2O5 e 30 de K2O, e AD2 - 24 kg ha-1 de N, 180 de P2O5 e 60 de K2O). A menor disponibilidade de água durante a fase vegetativa e reprodutiva proporcionou redução na produção de matéria seca, nos teores e quantidades de nutrientes acumuladas na parte aérea. O sistema irrigado por aspersão, independentemente da lâmina utilizada, proporcionou maior produtividade de grãos e exportação de nutrientes. em solos com teores adequados de nutrientes para o sistema de sequeiro, não há resposta ao aumento da adubação mineral pelo arroz no sistema irrigado por aspersão, apesar da maior extração de nutrientes.

Influência do etil-trinexapac no acúmulo, na distribuição de nitrogênio (15N) e na massa de grãos de arroz de terras altas

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Tubulações de PRFV com adição de areia quartzosa visando sua aplicação na indústria do petróleo

Fillers are often added in composites to enhance performance and/or to reduce cost. Fiberglass pipes must meet performance requirements and industrial sand is frequently added for the pipe to be cost competitive. The sand is added to increase pipe wall thickness, thus increase pipe stiffness. The main goal of the present work is to conduct an experimental investigation between pipes fabricated with and without de addition of sand, to be used in the petroleum industry. Pipes were built using E-glass fibers, polyester resin and siliceous sand. The fabrication process used hand lay up and filament winding and was divided in two different parts: the liner and the structural wall. All tested pipes had the same liner, but different structural wall composition, which is the layer where siliceous sand may be added or not. The comparative investigation was developed considering the results of longitudinal tensile tests, hoop tensile tests, hydrostatic pressure leak tests and parallel-plate loading stiffness tests. SEM was used to analyze if the sand caused any damage to the glass fibers, during the fabrication process, because of the fiber-sand contact. The procedure was also used to verify the composite conditions after the hydrostatic pressure leak test. The results proved that the addition of siliceous sand reduced the leak pressure in about 17 %. In the other hand, this loss in pressure was compensated by a stiffness increment of more than 380 %. MEV analyses show that it is possible to find damage on the fiber-sand contact, but on a very small amount. On most cases, the contact occurs without damage evidences. In summary, the addition of sand filler represented a 27.8 % of cost reduction, when compared to a pipe designed with glass fiber and resin only. This cost reduction combined to the good mechanical tests results make siliceous sand filler suitable for fiberglass pressure pipes

Validação de uma metodologia de ensaio de resistência ao cisalhamento para avaliação da aderência de interfaces revestimento metálico-bainha de cimento aplicada a poços de petróleo

Improving the adherence between oilwell metallic casing and cement sheath potentially decrease the number of corrective actions present/y necessary for Northeastern wells submitted to steam injection. In addition to the direct costs involved in the corrective operations, the economic impact of the failure of the primary cementing aIso includes the loss in the production of the well. The adherence between casing and cement is current/y evaluated by a simple shear tests non standardized by the American Petroleum Institute (API). Therefore, the objective of the present is to propose and evaluate a standardized method to assess the adherence of oilwell metallic casing to cement sheath. To that end, a section of a cemented oilwell was simulated and used to test the effect of different parameters on the shear stress of the system. Surface roughness and different cement compositions submitted or not to thermal cycling were evaluated. The results revealed that the test geometry and parameters proposed yielded different values for the shear stress of the system, corresponding to different adherent conditions between metallic casing and cement sheath

Desenvolvimento de sistemas a base de tensoativos para recuperação avançada de petróleo

Petroleum is a complex combination of various classes of hydrocarbons, with paraffinic, naphtenic and aromatic compounds being those more commonly found in its composition. The recent changes in the world scenario, the large reserves of heavy oils and also the lack of new discoveries of large petroleum fields are indications that, in the near future, the oil recovery by conventional methods will be limited. In order to increase the efficiency of the extraction process, enhanced recovery methods are cited in applications where conventional techniques have proven to be little effective. The injection of surfactant solutions as an enhanced recovery method is advantageous in that surfactants are able to reduce the interfacial tensions between water and oil, thus augmenting the displacement efficiency and, as a consequence, increasing the recovery factor. This work aims to investigate the effects of some parameters that influence the surfactant behavior in solution, namely the type of surfactant, the critical micelle concentration (CMC) and the surface and interface tensions between fluids. Seawater solutions containing the surfactants PAN, PHN and PJN have been prepared for presenting lower interfacial tensions with petroleum and higher stability under increasing temperature and salinity. They were examined in an experimental apparatus designed to assess the recovery factor. Botucatu (Brazil) sandstone plug samples were submitted to assay steps comprising saturation with seawater and petroleum, conventional recovery with seawater and enhanced recovery with surfactant solutions. The plugs had porosity between 29.6 and 32.0%, with average effective permeability to water of 83 mD. The PJN surfactant, at a concentration 1000% above CMC in water, had a higher recovery factor, causing the original oil in place to be recovered by an extra 20.97%, after conventional recovery with seawater

Extração do óleo e caracterização dos resíduos da borra de petróleo para fins de reuso

The petroleum industry, in consequence of an intense activity of exploration and production, is responsible by great part of the generation of residues, which are considered toxic and pollutants to the environment. Among these, the oil sludge is found produced during the production, transportation and refine phases. This work had the purpose to develop a process to recovery the oil present in oil sludge, in order to use the recovered oil as fuel or return it to the refining plant. From the preliminary tests, were identified the most important independent variables, like: temperature, contact time, solvents and acid volumes. Initially, a series of parameters to characterize the oil sludge was determined to characterize its. A special extractor was projected to work with oily waste. Two experimental designs were applied: fractional factorial and Doehlert. The tests were carried out in batch process to the conditions of the experimental designs applied. The efficiency obtained in the oil extraction process was 70%, in average. Oil sludge is composed of 36,2% of oil, 16,8% of ash, 40% of water and 7% of volatile constituents. However, the statistical analysis showed that the quadratic model was not well fitted to the process with a relative low determination coefficient (60,6%). This occurred due to the complexity of the oil sludge. To obtain a model able to represent the experiments, the mathematical model was used, the so called artificial neural networks (RNA), which was generated, initially, with 2, 4, 5, 6, 7 and 8 neurons in the hidden layer, 64 experimental results and 10000 presentations (interactions). Lesser dispersions were verified between the experimental and calculated values using 4 neurons, regarding the proportion of experimental points and estimated parameters. The analysis of the average deviations of the test divided by the respective training showed up that 2150 presentations resulted in the best value parameters. For the new model, the determination coefficient was 87,5%, which is quite satisfactory for the studied system

Aperfeiçoamento no projeto de um protótipo de misturador-decantador à inversão de fases visando aplicação na indústria do petróleo

In the oil industry the mixture oil/water occurs in the operations of production, transportation and refining, as well as during the use of its derivatives. The amount of water produced associated with the oil varies and can reach values of 90% in volume in the case of mature phase of the production fields. The present work deals with the development of new design of the Mixer Settler based on Phase Inversion (MDIF) in a laboratory scale. We envisage this application in industrial scale so the phases of project, construction and operation are considered. The modifications most significant, in comparison with the original prototype, include the materials of construction and the substitution of the equipment used in the mixing stage of the process. It was tested the viability of substitution of the original system of mechanical mixing by a static mixer. A statistical treatment by means of an experimental design of composed central type was used in order to evaluate the behavior of the main variables of the separation process as function of the efficiency of separation for the new device. This procedure is useful to delimit an optimal region of operation with the equipment. The variables of process considered on the experimental design were: oil concentration in the feeding water (mg/L); Total volumetric flow rate (L/h); Ratio organic/water on volumetric basis (O/A). The separation efficiency is calculated by comparison of the content of oil and greases in the inlet and outlet of the equipment. For determination of TOG (Total Oil and Grease), the method used was based in the absorption of radiation in the infra-red region. The equipment used for these determinations was InfraCal® TOG/TPH Model HATR-T2 of the Wilks Enterprise, Incorporation. It´s important to stand out that this method of measure has being used by PETROBRAS S.A. Results of global efficiency of separation oil/water varied from 75.3 to 97.7% for contaminated waters containing up to 1664,1 mg/L of oil. By means of tests carried out with a real sample of contaminated water supplied by PETROBRAS we have got an effluent specified in terms of the legal standards required for discharging. Thus, the new design of equipment constitutes a real alternative for the conventional systems of treatment of produced water in the oil industry

Boro em arroz de terras altas cultivado em solução nutritiva

O objetivo deste trabalho foi avaliar o efeito de doses de boro na produção de matéria seca e nos parâmetros morfológicos das raízes de duas cultivares de arroz de terras altas. O experimento foi desenvolvido de abril a julho de 2004, em casa de vegetação, em Botucatu (SP), empregando-se duas cultivares de arroz - Caiapó e BRS Talento. As plântulas foram obtidas em condições controladas e após cinco dias, transferidas para vasos de plástico com capacidade para 8 L, utilizando areia lavada como suporte, deixando quatro plantas por vaso. Os tratamentos foram: 0,0; 0,5; 1,0; 2,0; 4,0 e 8,0 mg L-1 de B, aplicados via solução nutritiva. O corte foi realizado aos 70 dias após o transplante, sendo coletadas parte aérea e sistema radicular separadamente, determinado suas matérias secas e concentrações de N e B, bem como o comprimento, área superficial e diâmetro médio radicular. Não foi possível obter efeito positivo da aplicação de boro, evidenciando que para a cultura do arroz a dose ótima é a inferior a 0,5 ml L-1 de B. A aplicação de 3,8 e 3,4 mg L-1 de B causou efeitos tóxicos às cultivares Caiapó e Talento respectivamente. O limite de toxicidade para raízes das duas cultivares é a concentração de 2,7 mg L-1 de B. Sob toxicidade severa de B as plantas de arroz reduzem expressivamente o comprimento e aumentam o diâmetro radicular, resultando em menor área de absorção de nutrientes.

Teores de silício no solo e na planta de arroz de terras altas com diferentes doses de adubação silicatada e nitrogenada

O Si não é elemento essencial para o crescimento e desenvolvimento das plantas, porém sua absorção pode trazer inúmeros benefícios para culturas acumuladoras de Si, como o arroz. Entretanto, considerando o avançado grau de intemperização em que se encontram os solos tropicais, os teores de Si disponível nestes solos são baixos. O objetivo deste trabalho foi avaliar, na cultura do arroz de terras altas sob condições de túnel plástico, o efeito de doses de Si e de N na produção de matéria seca, na produtividade de grãos, no teor de N, nos teores de Si no solo e na planta e na quantidade de Si extraído do solo. Os tratamentos foram constituídos por três doses de N (5, 75 e 150 mg kg-1 de N), tendo como fonte a uréia e quatro doses de Si (0, 200, 400 e 600 mg kg-1 de SiO2) tendo como fonte o silicato de cálcio (Wollastonita). O delineamento experimental utilizado foi inteiramente casualizado com esquema fatorial 3 x 4, com cinco repetições. O acúmulo de matéria seca, a produtividade de grãos e os teores de N na planta não foram influenciados pelas doses de Si. O incremento da adubação nitrogenada aumentou a produção de matéria seca, a produtividade de grãos e o teor de N na planta, porém nenhum efeito foi encontrado para os teores de Si no solo. Houve interação N x Si para os teores de Si na planta e para a quantidade de Si acumulado pelas plantas.

Doses de fósforo e crescimento radicular de cultivares de arroz de terras altas

O estudo de crescimento radicular de arroz de terras altas em função da disponibilidade de fósforo é, praticamente, inexistente. O objetivo deste trabalho foi avaliar o crescimento de diversas cultivares de arroz de terras altas em diferentes condições de disponibilidade de fósforo. O experimento foi desenvolvido em casa de vegetação, em delineamento inteiramente casualizado, em esquema fatorial 4 x 4, com quatro doses de P (0, 50, 100 e 200 mg dm-3) e quatro cultivares: Maravilha (grupo moderno), IAC 201, IAC 202 e Carajás (grupo intermediário). A cultivar Carajás possui sistema radicular que melhor se desenvolveu sob baixa disponibilidade de P. Sob baixa disponibilidade de P as cultivares IAC 201 e IAC 202 priorizaram o desenvolvimento do sistema radicular em relação a parte aérea. A cultivar Maravilha requer níveis elevados de fósforo para atingir o máximo desenvolvimento. Sob baixa disponibilidade de fósforo as cultivares de arroz diminuíram o diâmetro radicular.

Eficiência de fluridone no controle de plantas aquáticas submersas e efeitos sobre algumas características ambientais

O objetivo deste estudo foi avaliar a eficiência do herbicida fluridone no controle de plantas aquáticas submersas (Egeria densa, Egeria najas e Ceratophyllum demersum), assim como seus efeitos sobre algumas características ambientais. A pesquisa foi conduzida no reservatório da Usina Hidrelétrica Eng. Souza Dias (Jupiá), região noroeste do Estado de São Paulo, em uma reentrância denominada lagoa Vírgula. A lagoa foi dividida em nove faixas e seis delas receberam uma aplicação inicial de fluridone para se obter uma concentração de 20 ppb. As aplicações subseqüentes foram dimensionadas para recompor esta concentração. Para o estudo do carreamento do herbicida pelo fluxo de água, foi efetuado o monitoramento das suas concentrações nas nove faixas da lagoa (com e sem aplicação) e em áreas a jusante e a montante. Foram analisados os efeitos do fluridone sobre características ambientais como: turbidez, temperatura da água, condutividade elétrica, concentração de oxigênio, pH e resíduos de fluridone. A eficácia do controle foi avaliada visualmente (pelos sintomas de fitointoxicação nas três espécies estudadas) e pela amostragem de biomassa. Observou-se que o fluridone controlou de forma satisfatória E. najas e E. densa. Quando cessou o efeito do fluridone, aconteceu a reinfestação de E. densa e E. najas. Não houve controle de C. demersum. O fluridone não produziu efeitos adversos sobre as características de qualidade ambiental estudadas.

Avaliação de cultivares de arroz de terras altas sob condições de sequeiro em Cassilândia, MS

O uso de cultivares selecionadas é uma das tecnologias de mais fácil adoção pelo agricultor, pois além de incrementar a produtividade, é um dos insumos de menor custo na produção agrícola. Assim, é fundamental obter informações sobre o desempenho de novas cultivares, nas mais diversas regiões de cultivo. Objetivou-se, neste trabalho avaliar o comportamento de cultivares de arroz de terras altas (Oryza sativa L.) (BRS Aroma, BRS Bonança, BRS Colosso, BRSMG Conai, BRSMG Curinga, BRS Soberana, BRS Talento e IAC 202), sob condições de sequeiro, na região de Cassilândia, MS. O delineamento experimental foi o de blocos ao acaso, com quatro repetições. A semeadura foi realizada em 30 de novembro de 2005, no espaçamento de 0,40 m entre linhas e 70 sementes viáveis por metro. As cultivares BRS Talento, IAC 202 e BRS Soberana apresentaram comportamento superior. As cultivares BRS Soberana, BRS Bonança, BRS Colosso, IAC 202 e BRS Talento apresentaram maior rendimento de grãos inteiros. É possível obterse boa produtividade (acima de 3.000 kg ha-1), na cultura do arroz de terras altas sob condições de sequeiro no município de Cassilândia, MS, desde que sejam utilizadas cultivares adequadas.

Desenvolvimento de um destilador solar para tratamento de águas de produção de petróleo com vistas a sua utilização na agricultura e geração de vapor

The production of petroleum is frequently accomplished with great volumes of water, that it is carried of the underground with the oil. It is a challenge of the present century the development of technologies that allow the use of waste water for purposes that consume great amounts of water and don't demand as rigid as the one of the drinking water requirements. The solar distillation has been configuring as an alternative of clean technology for desalination of brine and saline. Besides causing the minimum possible damage to the environment, it takes advantage of an abundant and free energy source: the solar energy. That study aims to develop a Solar Distillator for treatment of the produced water of the oil wells, to obtain an efluent to use in agriculture and vapor generation. The methodology for collection, conservation and analysis of the physical-chemical parameters obeyed the norms in APHA (1995). The sampling was of the composed type. Experiments were accomplished in the solar distillation pilot and simulation in thermostatic bathing. The operation was in batch system and for periods of 4, 6 and 12 h. The developed Distillator is of the type simple effect of two waters. It was still tested two inclination angles for covering; 20º and 45º. The Distillator presented minimum of 2,85 L/m2d revenues and maximum of 7,14 L/m2d. The removals of salts were great than 98%. The removal of TOC in the simulation was great than 90%. In agreement with the data of energy and mass balance, it was verified that the developed solar Distillator presented compatible revenues with those found in literature for similar types. It can be inferred that the obtained distilled water assists to the requirements CONAMA in almost all the points and could be used for irrigation of cultures such as cotton and mamona. As the distilled water has characteristics of fresh water it can be used in the generation of vapor