Rheology of fresh mortar

Resumen: Los materiales basados en cementos presentan una enorme importancia tecnológica. Para una correcta utilización es necesario que sea posible su transporte y conformado en un estado “fresco”, por lo que es fundamental controlar su comportamiento reológico. En esta conferencia se describe el comportamiento reológico de morteros y productos relacionados, en situaciones prácticas, donde se tratarán casos concretos, y se discutirán las principales características de cada comportamiento. Además, se presentarán los nexos de unión entre la reología y la tecnología de los materiales de la construcción. Abstract: Cement-based materials are of enormous technological importance and their satisfactory performance depends on being able to transport and mould them in the freshly mixed state. This conference describes the rheology of mortars and related products in the context of practical situations, and deals with testing and measurement, together with the main features of their behaviour. It explores the links between rheology and technology.

Chemical resistance of lime-based grouts for masonry strengthening

The stone masonry walls are present in many buildings and historical monuments, with undeniable asset value, but also in old buildings housing both in Portugal and in Europe. Most of these buildings in masonry are in certain cases in a high state of degradation needing urgent intervention. This requires the identification of deficiencies and the application of appropriate intervention techniques. One of the possible techniques for structural consolidation works of stone masonry walls is the injection of fluid mortars currently called grouts. The choice of grouts is very important with regard in particular to their chemical and physical properties. In this study, carried out under the Master of Chemical Engineering, two types of lime-based grouts were used, in order to evaluate and compare their chemical resistance due to the crystallization of soluble salts. One of the grouts is a pre-dosed blend commercially available, Mape-Antique I from company Mapei (CA), and the second grout is a mixture prepared in the laboratory (LB), comprising metakaolin, cement, hydrated lime, water and superplasticizer. With the purpose of evaluating the action of sulphates on these grouts, a series of samples underwent several wetting-drying cycles using two different temperatures, 20 °C and 50 °C. During the experiment it was determined the change of weight and compressive strength in the analyzed grouts, as well as the sulphate ion concentration and pH of the solution in which the samples were dipped. The commercial grout (CA) apparently has a greater chemical resistance to sulphates. However grout LB showed to have positive results in some parameters.

Aproveitamento de resíduos minerais na formulação de argamassas para a construção civil

Current environmental concerns include the excessive consumption and inefficient use of non-renewable natural resources. The construction industry is considered one of the largest consumers of natural raw materials, significantly contributing to the environmental degradation of the planet. The use of calcareous quarry (RPPC) and porcelain tile polishing residues (RPP) as partial replacements of the cement in mortars is an interesting alternative to minimize the exploration of considerably large amounts of natural resources. The present study aimed at investigating the properties of fresh and hardened mortars produced using residues to replace cement. The residues used were fully characterized to determine their specific mass, unitary mass, particle size distribution and morphology, and composition. The performance of the mortars was compared to that of reference compositions, prepared without residues. A total of 18 compositions were prepared, 16 using residues and 2 reference ones. The mortars were prepared using Portland CP II F 32 cement, CH I hydrated lime, river sand and tap water. The compositions of the mortars were 1:1:6 and 1:0.5:4.5 (vol%), and water to cement ratios of 1.87 and 1.45 were used, respectively. The mortars in the fresh state were evaluated by consistency index, water retention, density of mass and incorporated air content tests. In their hardened state, the mortars were evaluated by apparent mass density, modulus of elasticity, flexural tensile strength, compressive strength and water absorption by capillarity. The mortars were also analyzed by scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction and fluorescence. Finally, they were classified according to NBR 13281 standards. The mortars prepared using residues partially replacing the cement exhibited lower modulus of elasticity compared to the reference compositions, thus improving the performance in their intended use. On the downside, the water absorption by capillarity was affected by the presence of residues and both the tensile and compressive strength were reduced. However, from the overall standpoint, the replacement of cement by calcareous quarry or porcelain tile polishing residues did not result in significant changes in the properties of the mortars. Therefore, compositions containing these residues can be used in the construction industry

Dispersion and optimization of a calcium sulfoaluminate mortar prepared with superplasticizer

Calcium sulfoaluminate (CSA) cements/mortars are receiving increasing attention since their manufacture produces less CO2 than ordinary Portland cement (OPC) (up to 22% of decrease depending on its composition). These systems are complex and there are many parameters affecting their hydration mechanism, such as water-to-cement (w/c) ratio, type and amount of sulfate source, and so on. Low w/c ratios, within certain limits, may reduce the porosity and consequently, improve the mechanical strengths. However, it is accompanied by an increasing of viscosity and lack of both workability and homogeneity, with the consequent negative effect on the mechanical properties. The dispersion of the particles through the adsorption of the right amount and type of additives, such as superplasticizers, is a key point to improve the workability of mortars allowing both the preparation of homogeneous mixtures and the reduction of the amount of mixing water. This work deals with the preparation and optimization of homogeneous CSA-mortars with improved mechanical strengths. The optimum amount of superplasticizer was optimized through rheological measurements. The effect of different amounts of the superplasticizer on the viscosity of the mortars, its hydration mechanism and corresponding mechanical properties has been studied and will be discussed.

Synthesis and behavior of Belite-Alite-Ye’elimite (BAY) cement

Ye’elimite based cements have been studied since 70’s years in China, due to the irrelevant characteristics from a hydraulic and environmental point of view. One of them is the reduced fuel consumption, related to the lower temperature reaction required for this kind of cement production as compared to Ordinary Portland Cement (OPC), another characteristic is the reduced requirement of carbonates as a typical raw material, compared to OPC, with the consequent reduction in CO2 releases (~22%)from combustion. Thus, Belite-Ye’elimite-Ferrite (BYF) cements have been developed as potential OPC substitutes. BYF cements contain belite as main phase (>50 wt%) and ye´elimite as the second content phase (~30 wt%). However, an important technological problem is associated to them, related to the low mechanical strengths developed at intermediate hydration ages (3, 7 and 28 days). One of the proposed solutions to this problem is the activation of BYF clinkers by preparing clinkers with high percentage of coexisting alite and ye'elimite. These clinkers are known Belite-Alite-Ye’elimite (BAY) cements. Their manufacture would produce ~15% less CO2 than OPC. Alite is the main component of OPC and is responsible for early mechanical strengths. The reaction of alite and ye´elimite with water will develop cements with high mechanical strengths at early ages, while belite will contribute to later curing times. Moreover, the high alkalinity of BAY cement pastes/mortars/concretes may facilitate the use of supplementary cementitious materials with pozzolanic activity which also contributes to decrease the CO2 footprint of these ecocements. The main objective of this work was the design and optimization of all the parameters evolved in the preparation of a BAY eco-cement that develop higher mechanical strengths than BYF cements. These parameters include the selection of the raw materials (lime, gypsum, kaolin and sand), milling, clinkering conditions (temperature, and holding time), and clinker characterization The addition of fly ash has also been studied. All BAY clinker and pastes (at different hydration ages) were mineralogically characterized through laboratory X-ray powder diffraction (LXRPD) in combination with the Rietveld methodology to obtain the full phase assemblage including Amorphous and Crystalline non-quantified, ACn, contents. The pastes were also characterized through rheological measurements, thermal analyses (TA), scanning electronic microscopy (SEM) and nuclear magnetic resonance (NMR). The compressive strengths were also measured at different hydration times and compared to BYF.

Aplicación de residuos en la fabricación de morteros industriales

La presente Tesis Doctoral estudia el uso de la fracción fina de los residuos de construcción y demolición (RCD) en la fabricación de morteros de albañilería. El principal uso de los áridos reciclados de RCD es la construcción de rellenos o firmes de carreteras, aunque su uso como áridos para la fabricación de hormigones o morteros le daría un mayor valor añadido. A nivel internacional existen numerosos estudios sobre la utilización de la fracción gruesa de los áridos reciclados de RCD en la fabricación de hormigones. Sin embargo son escasos los trabajos llevados a cabo para valorizar la fracción fina. Actualmente en España la fracción fina de los áridos reciclados de RCD está infrautilizada y en la mayoría de los casos depositada sin uso en los vertederos de las Plantas de reciclaje. En este trabajo se han utilizado dos tipos de áridos reciclados, uno procedente de residuos de hormigón (FRCA) y otro de residuos mixtos de tabiquería con un alto porcentaje de ladrillo rojo cerámico (FMRA). Todos los materiales han sido caracterizados desde un punto de vista físico, químico y mineralógico para justificar el efecto de su incorporación a la fabricación de morteros industriales de albañilería. En una primera fase se estudiaron las propiedades del mortero fresco y endurecido fabricado con FRCA y cinco niveles de sustitución volumétrica de arena natural y FRCA: 0%, 5%, 10%, 20% y 40%.Se utilizó un cemento puzolánico tipo CEM-IV y se evaluaron las propiedades a corto y largo plazo de morteros de baja resistencia (M5) En una segunda fase, se utilizó un cemento tipo CEM-II y se fabricaron morteros de mayor resistencia (M-10) utilizando FRMA. En esta etapa se llevaron a cabo sustituciones de arena natural por arena reciclada de 0%, 25%, 50%, 75% y 100%. El residuo fue evaluado medioambientalmente mediante el test de conformidad antes y después de ser ligado con cemento (lixiviación). Los resultados fueron completados con estudios de durabilidad. Con el objetivo de completar los estudios anteriores, se llevó a cabo una tercera fase, donde se sustituyó hasta un 100% de arena natural por FRCA, utilizando un cemento tipo CEM-II para fabricar un mortero tipo M-10, dosificado de manera similar al empleado en la segunda fase de este trabajo. Como conclusión general de esta tesis, se puede decir que pueden admitirse tasas de sustitución de hasta un 50% de arena natural por árido reciclado en morteros industriales de albañilería para usos de interior sin que sus propiedades puedan verse afectadas significativamente. Los resultados obtenidos contribuyen a reducir la extracción de arena natural de canteras y ríos, minimizar el consumo de energía y emisiones de CO2, mitigar el calentamiento global y evitar el depósito en vertedero de la fracción fina de RCD.

Síntese, aplicação e avaliação do efeito do teor de fósforo da celulose fosfatada em argamassa de alvenaria com aditivo comercial a base de hidroxi-etil-metil celulose (HEMC)

Generally, cellulose ethers improves mortar properties such as water retention, workability and setting time, along with adherence to the substrate. However, a major disadvantage of the addition of cellulose ethers in mortars is the delay in hydration of the cement. In this paper a cellulose phosphate (Cp) was synthesized water soluble and has been evaluated the effect of their incorporation into mortar based on Portland cement. Cellulose phosphate obtained was characterized by spectrophotometry Fourier transform infrared (FTIR), X-ray diffraction (XRD), elemental analysis and scanning electron microscopy (SEM). Mortar compositions were formulated with varying phosphorus content in cellulose and cellulose phosphate concentrations, when used in partial or total replacement of the commercial additive based hydroxyethyl methyl cellulose (HEMC). The mortars formulated with additives were prepared and characterized by: testing in the fresh state (consistency index, water retention, bulk density and air content incorporated) and in the hardened state (absorption by capillarity, density, flexural and compression strength). In mixtures the proportion of sand:cement of 1:5 (v / v) and factor a / c = 1.31 and water were held constant. Overall, the results showed that the celluloses phosphates employed in mortars added acted significantly when partially substituting the commercial additive. With regard to consistency index, water retention and bulk density in the fresh state and absorption by capillarity and bulk density apparent in the hardened state, showed no appreciable differences as compared to the commercial additive. The incorporated air content in the fresh state reduced markedly, but did not affect other properties. The mortars with cellulose phosphate, partially replacing the commercial additive showed an improvement of the properties of flexural strength and compressive strength

Desenvolvimento de argamassa para restauração utilizando resíduo do polimento do porcelanato

The coatings mortars are essential elements of building structures because they execute an important role in protecting walls and are particularly exposed to aggressive action responsible for its degradation over time. The importance of wall coverings has been the subject of discussion and analysis in the conservation and rehabilitation of old buildings. Are sometimes removed and replaced with inappropriate solutions of constructive point of view or architecture. The most commonly used coatings on walls of old buildings is based on traditional hydraulic lime mortars. The present study aims at the formulation of new lime- based mortars and aerial fine aggregate, in order to contribute to a better field of conservation and restoration mortar coating of old buildings. Residue was used for polishing porcelain as fine aggregate, replacing the aggregate (sand), in percentages 05-30% by mass. We conducted a thorough evaluation of the mortar properties in fresh and hardened state by comparing the performance of the same with a reference mortar. The residue used was characterized as the density, bulk density, and particle size laser, scanning electron microscopy, X-ray diffraction and X-ray fluorescence. Formulations were produced 7, 6 with residue and one commonly used formulation, which served as a reference. In the formulations of lime mortars air (hydrated lime powder CH-I) has been adopted a stroke volume (1:3) with constant binder, was varied and the water / binder and aggregate and waste. For evaluation of mortars fresh, proceeded to consistency analysis, specific gravity, water retention and air content embedded. In the hardened state assays were performed in specific gravity, water retention, modulus of elasticity, tensile strength in bending, compressive strength, water absorption by capillary action, adhesion, tensile strength, resistance to shrinkage and salts by of crystallization trials with resources chloride solution, nitrate and sulfate all sodium in prismatic at 90 days of age, in addition to the micro structural analysis of mortars. Based on the results we can see that the mortar formulated with 10% content of waste and the reference free retraction feature more stable closer to neutrality. The composition of 10% was obtained better performance against the action of the salt crystallization. The mortar with 15% residue obtained better density, lower air content embedded and high capacity for water retention developing good workability. The replacement of 20% of waste generates a satisfactory utilization of resistance to compression, flexion and traction grip the base. And, finally, it can be seen that the mortar with 10, 15 and 20% residual show, in principle, good suitability as coatings, thus enabling a final result consistent with durability, workability and aesthetics developing therefore a material with better performance to repair or replace existing mortars in old buildings

Tiro de Artilharia vs. Tiro de Morteiro : Procedimentos

A presente investigação tem como objetivo identificar as diferenças existentes entre os procedimentos técnicos relativos ao tiro de Artilharia de Campanha e ao tiro de Morteiro. Tem por finalidade estudar a possibilidade de uniformização dos procedimentos, no que respeita aos procedimentos de Pontaria, cálculo dos Elementos de Tiro, Pedido e Regulação de Tiro e à Segurança, utilizados pelas unidades de tiro de Artilharia de Campanha e de Morteiro. O trabalho estuda cada tipo de procedimento, começando por enunciá-los e explicar os seus métodos, finalidade e determinação, tanto para o tiro de Artilharia de Campanha como para o tiro de Morteiro. Os procedimentos são comparados através de tabelas e sínteses, com o objetivo de analisar o porquê de serem executados da maneira prevista na doutrina, remetendo dessa forma para o estudo da sua possível padronização. Como método de recolha de dados foram submetidos inquéritos livres a oficiais subalternos de diversas unidades de formação e operacionais relacionadas com a instrução e execução do tiro de Artilharia de Campanha e de Morteiro, de forma a recolher a sua opinião sobre a viabilidade de adoção dos procedimentos e esclarecimento de dúvidas. Foram depois realizadas análises comparativas para verificar quais os procedimentos que apresentam possibilidade de uniformização. No final os procedimentos padronizáveis foram identificados e comparados com os procedimentos executados pelo Grupo de Artilharia de Campanha da Brigada de Reação Rápida, à qual pertence uma Bateria integrada na NATO Response Force 16. Sendo a única unidade orgânica a nível nacional que opera com meios de tiro de Artilharia de Campanha e de Morteiro, a sua análise foi crucial para a investigação. Dado que a finalidade do trabalho é estudar a possibilidade de adoção de procedimentos comuns, as conclusões tiveram a sua origem na análise comparativa com os procedimentos desta unidade. Verificou-se assim que os procedimentos são padronizáveis, mas que são necessárias algumas condições para que possam ser aplicados, devido às diferenças na orgânica e tática entre as unidades de tiro de Artilharia de Campanha e de Morteiro, à diferença técnica das armas e dos meios auxiliares de cálculo dos Elementos de Tiro e técnica dos dois tipos de tiro.

An Investigation of Waste Glass-Based Geopolymers Supplemented with Alumina

An increased consideration of sustainability throughout society has resulted in a surge of research investigating sustainable alternatives to existing construction materials. A new binder system, called a geopolymer, is being investigated to supplement ordinary portland cement (OPC) concrete, which has come under scrutiny because of the CO2 emissions inherent in its production. Geopolymers are produced from the alkali activation of a powdered aluminosilicate source by an alkaline solution, which results in a dense three-dimensional matrix of tetrahedrally linked aluminosilicates. Geopolymers have shown great potential as a building construction material, offering similar mechanical and durability properties to OPC. Additionally, geopolymers have the added value of a considerably smaller carbon footprint than OPC. This research considered the compressive strength, microstructure and composition of geopolymers made from two types of waste glass with varying aluminum contents. Waste glass shows great potential for mainstream use in geopolymers due to its chemical and physical homogeneity as well as its high content of amorphous silica, which could eliminate the need for sodium silicate. However, the lack of aluminum is thought to negatively affect the mechanical performance and alkali stability of the geopolymer system. Mortars were designed using various combinations of glass and metakaolin or fly ash to supplement the aluminum in the system. Mortar made from the high-Al glass (12% Al2O3) reached over 10,000 psi at six months. Mortar made from the low-Al glass (<1% Al2O3) did not perform as well and remained sticky even after several weeks of curing, most likely due to the lack of Al which is believed to cause hardening in geopolymers. A moderate metakaolin replacement (25-38% by mass) was found to positively affect the compressive strength of mortars made with either type of glass. Though the microstructure of the mortar was quite indicative of mechanical performance, composition was also found to be important. The initial stoichiometry of the bulk mixture was maintained fairly closely, especially in mixtures made with fine glass. This research has shown that glass has great potential for use in geopolymers, when care is given to consider the compositional and physical properties of the glass in mixture design.

The Proceedings of the South Carolina Historical Association

Annually, the association publishes a journal, The Proceedings, which consists of papers presented at the annual meeting. Rev. Philip Mulkey, Pioneer Baptist Preacher in Upper South Carolina by Floyd Mulkey –Consolidated Book Publishers, Chicago, Ill. The South Carolina Ordnance Board, 1860-1861 by Frank E. Vandiver Some Events of the American Revolution in South Carolina as Recorded by the Rev. James Jenkins by George F. Scheer – The University of North Carolina Press

Influência de polímeros superabsorventes na retracção de argamassas

Hoje em dia, o desenvolvimento dos superplastificantes permite a produção de betões com menor razão água/cimento. Ao usar razões água/cimento mais baixas, os materiais científicos apresentam maior tendência para fissurar devido à retracção autogénea. Este trabalho apresenta um estudo sobre a utilização de polímeros superabsorventes (SAP) no controlo da retracção. O uso de SAPs em materiais comentícios atenua a retracção autogénea pois estes produtos permitem o fornecimento interno de água. Estes produtos podem também afectar outras propriedades, afectando as características mecânicas e a trabalhabilidade. Para análise do efeito dos SAP foram estudadas argamassas com várias concentrações deste produto, tendo como referência argamassas semelhantes sem SAP, determinando-se as retracções autogénea e total, a resistência à compressão e o módulo de elasticidade. Além de SAP, foi também utilizado um agregado leve, um outro tipo de introdutor de água, para comparação com os polímeros em estudo. /ABSTRACT: This work presents a study on the use of superabsorbent polymers (SAP) in the control of shrinkage. The use of SAPs in cementitious materials reduces the autogenous shrinkage because these products enable the internal supply of water. These materials can also affect other properties such as mechanical properties and workability. To analyze the effect of SAP, mortars containing various concentrations of this product were studied, in comparison with reference mortars without SAP. The tests performed were autogenous and total shrinkage, compressive strength and modulus of elasticity. Besides SAP, it was also used a lightweight aggregate, another type of internal supply of water, for comparison with the polymers under study.

Novos desenvolvimentos para a deteção de leveduras e bactérias presentes em argamassas

The development of simple and rapid new approaches for analysing microbial communities colonising Cultural Heritage materials is pivotal for its safeguard. Fluorescence in situ hybridisation technique using ribosomal RNA directed probes (RNA-FISH) has demonstrated a great potential for this purpose. A protocol for analysing filamentous fungi in mortars has been already developed in previous studies. In this work this protocol has been adapted for detecting bacteria and yeasts. Good results have been obtained for the analysis of suspensions of isolates. In this way, the optimized protocol was applied in microsamples from synthetic mortar artificially inoculated with yeast and bacterial isolates. Promising results have been obtained for the ex situ analysis of yeast and bacteria thriving in mortar microsamples.

19th c. Coloured stuccos and plasters from Grilos' Church (Oporto, Portugal): Materials and techniques employed

The Oporto's St. Lourenço Church of the Jesuit College is locally known, since the St. Augustin Barefooted Eremites occupation (1779/80), as Grilos' Church. The Oporto's siege laid by D. Pedro and D. Miguel (1832/33) succeed in the college abandonment by Grilo's Friars. Throughout Augustin Friars presence period, the white plasters of the nave (end of 18th c.) were executed and it was constructed the Holly Sacrament Chapel (early 19th c.) with neoclassic coloured stuccos and plasters, influenced by Robert Adam, Luigi Chiari and Teixeira Barreto ornamental motifs. Pigments were added to the external layer to imitate the marble and to achieve the “base” colour of the panels. This study of the blue, rose and white stuccos and plasters of H.S. Chapel of Grilo's Church allows carrying out useful database on the original mortars composition by the use of different analytical techniques, important to select the most adequate solutions for restoration interventions. Optical microscopy, XRD, TG-DTA, SEM-EDS, XRF analysis results were considered to identify the composition of different layers and to provide mineralogical, microstructure and chemical characterization of the mortars components and to quantify the binder content in those mortars. These results were compared with collected information on compositions from other sources. This study allowed the identification of the decay causes of decorative stuccos and plaster, suggesting that water retention in the masonries and wooden laths structure of the dome of the chapel is the main factor.