Oriented growth of MCM-22 zeolite films

MCM-22 zeolite films have been grown with layers vertical to the substrate under hydrothermal synthesis conditions, and characterized by X-ray diffraction and scanning electron microscopy.

Growth of ultrafine zeolite Y crystals on metakaolin microspheres

Ultrafine zeolite Y crystals (ca. 100-200 nm) have been successfully grown on metakaolin microspheres (< 100 mu m) for which good hydrothermal stability was observed; products were characterized by powder X-ray diffraction, scanning electronic microscopy and transmission electronic microscopy.

Synthesis and gas permeation properties of an NaA zeolite membrane

A high quality NaA zeolite membrane, which shows a H-2/n-C4H10 permselectivity of 106, has been synthesized on a seeded alpha-Al2O3 support by a multistage synthesis method.

Fast formation of NaA zeolite membrane in the microwave field

NaA zeolite membrane was successfully synthesized on the porous alpha-Al2O3 support by microwave heating. The synthesis of NaA zeolite membrane in the microwave field only needs 15 min and the synthesis time is 10 times shorter than that by conventional heating. SEM characterization indicates that the zeolite crystals in the NaA zeolite membrane synthesized by microwave heating are uniform in size; the membrane thickness is about 4 mu m and is thinner than that of the NaA zeolite membrane synthesized by conventional heating. Gas permeation studies indicate that the permeances of the NaA zeolite membrane synthesized by microwave heating are 3-4 times higher than those of the NaA zeolite membrane synthesized by conventional heating, while their permselectivities are comparable.

Synthesis of a high-permeance NaA zeolite membrane by microwave heating

Zeolite membranes with high permeance and separation factors are highly desirable for practical applications. Although, in the past, very good separation factors have been obtained, it has proved difficult to achieve a high permeance. Ken a comparative study of microwave versus conventional heating in the hydrothermal synthesis of NaA zeolite membranes is made. It is demonstrated that membranes prepared by microwave heating have not only a higher permeance but also a considerably shorter synthesis time. These observations are rationalized by examining the mechanism of membrane formation.

Growth of zeolite KSO1 on calcined kaolin microspheres

Zeolite KSO1 was successfully synthesized on calcined kaolin microspheres (ca. 60-80 mu m) in situ, and characterized by powder X-ray diffraction, scanning electronic microscopy and nuclear magnetic resonance spectroscopy.

A high-resolution solid-state NMR study on nano-structured HZSM-5 zeolite

Variations in the structure and acidity properties of HZSM-5 zeolites with reduction in crystal sizes down to nanoscale (less than 100 nm) have been investigated by XRD, TEM and solid-state NMR with a system capable of in situ sample pretreatment. As evidenced by a combination of Al-27 MAS NMR, Si-29 MAS, CP/MAS NMR and H-1 MAS NMR techniques, the downsize of the zeolite crystal leads to an obvious line broadening of the Al-27, Si-29 MAS NMR spectrum, an increasing of the silanol concentration on the external surface, and a pronounced alteration of the acidity distribution between the external and internal surfaces of the zeolite. In a HZSM-5 zeolite with an average size at about 70 nm, the nonacidic hydroxyl groups (silanols) are about 14% with respect to the total amount of Si, while only 4% of such hydroxyl groups exist in the same kind of zeolite at 1000 nm crystal size. The result of H-1 MAS NMR obtained using Fluorinert(R) FC-43 (perfluorotributyl amine) as a probe molecule demonstrates that most of the silanols are located on the external surface of the zeolite. Moreover, the concentration of Bronsted acid sites on the external surface of the nano-structured zeolite appears to be distinctly higher than that of the microsized zeolite.

Synthesis of ordered mesoporous carbons composed of nanotubes via catalytic chemical vapor deposition

Ordered mesoporous carbons composed of arrays of nanotubes have been synthesized using ordered mesoporous silica templates via catalytic chemical vapor deposition. The ordered carbons possess bimodal pores, namely, the pores arise from the "replica" of frameworks of the template and the pores correspond to carbon nanotubes formed in the channels of the template (see Figure).

A novel method to synthesize amorphous silica-alumina materials with mesoporous distribution without using templates and pore-regulating agents

In this study, a novel sol-gel method is used to synthesize amorphous silica-alumina materials with a narrow mesoporous distribution and various Si/Al molar ratios without using any templates and pore-regulating agents. During the preparation procedure, only inexpensive inorganic salts were used as raw materials, instead of expensive and harmful alkoxides. The precursor sol was dried at room temperature in a vacuum box kept at 60 mmHg until it began to form the gel. The results of a nitrogen sorption experiment indicate that the synthesized materials with different Si/Al molar ratios have similar mesoporous distributions (within 2-12 nm). Moreover, it was found that the material's pore size distribution remains at a similar value during the heat treatment from room temperature to 550 degreesC. On the basis of the nitrogen sorption, TEM, and AFM characterization results, a formation mechanism of mesopores which accounts for the experimental data is also suggested. This suggested mechanism involves rearrangement of the primary particles during the drying process to form the precursors of the similarly sized mesopores. The synthesized materials were characterized by XRD, thermal analysis (TG/DTA), Al-27 and Si-29 MAS NMR spectroscopy, SEM, TEM, and AFM. The results of Al-27 and 29Si MAS NMR indicate that the distribution of silicon and aluminum in the synthesized materials is more uniform and homogeneous than that in the mixed oxides prepared via the traditional sol-gel method even at high alumina contents. The type and density of the acid sites were studied using pyridine adsorption-desorption FTIR spectroscopy. It was shown that the acidity of the synthesized materials is higher than that of the silica-alumina materials prepared by conventional methods.

Preparation of zeolite-metal composite membrane

A NaA zeolite membrane was synthesized on the surface of the stainless steel stab. The membrane was characterized by XRD and SEM. The membrane was continuous and highly intergrown. The size of NaA zeolite crystals was about 5 similar to 6 mum.