800 resultados para Casting
Resumo:
Thermally stable elastomeric composites based on ethylene-propylene-diene monomer (EPDM) and conducting polymer-modified carbon black (CPMCB) additives were produced by casting and crosslinked by compression molding. CPMCB represent a novel thermally stable conductive compound made via ""in situ"" deposition of intrinsically conducting polymers (ICP) such as polyaniline or polypyrrole on carbon black particles. Thermogravimetric analysis showed that the composites are thermally stable with no appreciable degradation at ca. 300 degrees C. Incorporating CPMCB has been found to be advantageous to the processing of composites, as the presence of ICP lead to a better distribution of the filler within the rubber matrix, as confirmed by morphological analysis. These materials have a percolation threshold range of 5-10 phr depending on the formulation and electrical dc conductivity values in the range of 1 x 10(-3) to 1 x 10(-2) S cm(-1) above the percolation threshold. A less pronounced reinforcing effect was observed in composites produced with ICP-modified additives in relation to those produced only with carbon black. The results obtained in this study show the feasibility of this method for producing stable, electrically conducting composites with elastomeric characteristics. POLYM. COMPOS., 30:897-906, 2009. (C) 2008 Society of Plastics Engineers
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Highly stable and crystalline V(2)O(5) nanoparticles with an average diameter of 15 nm have been easily prepared by thermal treatment of a bariandite-like vanadium oxide, V(10)O(24)center dot 9H(2)O. Their characterization was carried out by powder X-ray diffractometry (XRD). Fourier transform infrared (FT-IR) and Raman spectroscopies, and transmission electron microscopy (TEM). The fibrous and nanostructured film obtained by electrophoretic deposition of the V(2)O(5) nanoparticles showed good electroactivity when submitted to cyclic voltammetry in an ionic liquid-based electrolyte. The use of this film for the preparation of a nanostructured electrode led to an improvement of about 50% in discharge capacity values when compared with similar electrodes obtained by casting of a V(2)O(5) xerogel. (C) 2009 Elsevier Inc. All rights reserved.
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Hybrid photocatalysts based on an adsorbent SiMgOx and a photocatalyst TiO(2) were developed in a plate shape. The ceramic surface was coated with TiO(2) by the slip-casting technique. The effect of the support in the photocatalytic degradation of trichloroethylene (TCE) was analyzed by modifying TiO(2) loading and the layer thickness. Photocatalysts were characterised by N(2) adsorption-desorption, mercury intrusion porosimetry, SEM, UV-vis spectroscopy and XRD. A direct relationship between the TiO(2) content and the photocatalytic activity was observed up to three layers of TiO(2) (0.66 wt.%). Our results indicate that intermediate species generated on the TiO(2) layer can migrate through relatively long distances to react with the OH(-) surface groups of the support. By increasing the TiO(2) loading of the photocatalyst two effects were observed: trichloroethylene conversion is enhanced, while the efficiency of the oxidation process is decreased at expenses of increasing the selectivity to COCl(2) and dichloroacetylchloride (DCAC). The results are discussed in terms of the layer thickness, TiO(2) amount, TCE conversion and CO(2), and COCl(2) selectivity. (C) 2009 Elsevier B.V. All rights reserved.
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In the present study, films based on linter cellulose and chitosan were prepared using an aqueous solution of sodium hydroxide (NaOH)/thiourea as the solvent system. The dissolution process of cellulose and chitosan in NaOH/thiourea aqueous solution was followed by the partial chain depolymerization of both biopolymers, which facilitates their solubilization. Biobased films with different chitosan/cellulose ratios were then elaborated by a casting method and subsequent solvent evaporation. They were characterized by X-ray analysis, scanning electron microscopy (SEM), atomic force microscopy (AFM), thermal analysis, and tests related to tensile strength and biodegradation properties. The SEM images of the biofilms with 50/50 and 60/40 ratio of chitosan/cellulose showed surfaces more wrinkled than the others. The AFM images indicated that higher the content of chitosan in the biobased composite film, higher is the average roughness value. It was inferred through thermal analysis that the thermal stability was affected by the presence of chitosan in the films; the initial temperature of decomposition was shifted to lower levels in the presence of chitosan. Results from the tests for tensile strength indicated that the blending of cellulose and chitosan improved the mechanical properties of the films and that an increase in chitosan content led to production of films with higher tensile strength and percentage of elongation. The degradation study in a simulated soil showed that the higher the crystallinity, the lower is the biodegradation rate.
Resumo:
Environmentally friendly biocomposites were successfully prepared by dissolving chitosan and cellulose in a NaOH/thiourea solvent with subsequent heating and film casting. Under the considered conditions, NaOH/thiourea led to chain depolymerization of both biopolymers without a dramatic loss of film forming capacities. Compatibility of both biopolymers in the biocomposite was firstly assessed through scanning electron microscopy, revealing an intermediate organization between cellulose fiber network and smoothness of pure chitosan. DSC analyses led to exothermic peaks close to 285 and 315 degrees C for the biocomposite, compared to the exothermic peaks of chitosan (275 degrees C) and cellulose (265 and 305 degrees C), suggesting interactions between chitosan and cellulose. Contact angle analyses pointed out the deformation that can occur at the surface due to the high affinity of the;e materials with water. T(2) NMR relaxometry behavior of biocomposites appeared to be dominated by chitosan. Other properties of films, as crystallinity, water sorption isotherms, among others, are also discussed. (C) 2010 Published by Elsevier Ltd.
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Continuous casting is a casting process that produces steel slabs in a continuous manner with steel being poured at the top of the caster and a steel strand emerging from the mould below. Molten steel is transferred from the AOD converter to the caster using a ladle. The ladle is designed to be strong and insulated. Complete insulation is never achieved. Some of the heat is lost to the refractories by convection and conduction. Heat losses by radiation also occur. It is important to know the temperature of the melt during the process. For this reason, an online model was previously developed to simulate the steel and ladle wall temperatures during the ladle cycle. The model was developed as an ODE based model using grey box modeling technique. The model’s performance was acceptable and needed to be presented in a user friendly way. The aim of this thesis work was basically to design a GUI that presents steel and ladle wall temperatures calculated by the model and also allow the user to make adjustments to the model. This thesis work also discusses the sensitivity analysis of different parameters involved and their effects on different temperature estimations.
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Defects are often present in rolled products, such as wire rod. The markets demand for wire rod without any defects has increased. In the final wire rod products, defects originating from the steel making, casting, pre-rolling of billets and during the wire rod rolling can appear. In this work, artificial V-shaped longitudinal surface cracks has been analysed experimentally and by means of FEM. The results indicate that the experiments and FEM calculations show the same tendency except in two cases, where instability due to a fairly “round” false round bars disturbed the experiment. FE studies in combination with practical experiments are necessary in order to understand the behaviour of the material flows in the groove and to explain whether the crack will open up as a V-shape or if it will be closed as an I-shape.
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Setup time reduction facilitate the flexibility needed for just-in-time production. An integrated steel mill with meltshop, continuous caster and hot rolling mill is often operated as decoupled processes. Setup time reduction provides the flexibility needed to reduce buffering, shorten lead times and create an integrated process flow. The interdependency of setup times, process flexibility and integration were analysed through system dynamics simulation. The results showed significant reductions of energy consumption and tied capital. It was concluded that setup time reduction in the hot strip mill can aid process integration and hence improve production economy while reducing environmental impact.
Resumo:
The submerged entry nozzle (SEN) is used to transport the molten steel from a tundish to a mould. The main purpose of its usage is to prevent oxygen and nitrogen pick-up by molten steel from the gas. Furthermore, to achieve the desired flow conditions in the mould. Therefore, the SEN can be considered as a vital factor for a stable casting process and the steel quality. In addition, the steelmaking processes occur at high temperatures around 1873 K, so the interaction between the refractory materials of the SEN and molten steel is unavoidable. Therefore, the knowledge of the SEN behaviors during preheating and casting processes is necessary for the design of the steelmaking processes The internal surfaces of modern SENs are coated with a glass/silicon powder layer to prevent the SEN graphite oxidation during preheating. The effects of the interaction between the coating layer and the SEN base refractory materials on clogging were studied. A large number of accretion samples formed inside alumina-graphite clogged SENs were examined using FEG-SEM-EDS and Feature analysis. The internal coated SENs were used for continuous casting of stainless steel grades alloyed with Rare Earth Metals (REM). The post-mortem study results clearly revealed the formation of a multi-layer accretion. A harmful effect of the SENs decarburization on the accretion thickness was also indicated. In addition, the results indicated a penetration of the formed alkaline-rich glaze into the alumina-graphite base refractory. More specifically, the alkaline-rich glaze reacts with graphite to form a carbon monoxide gas. Thereafter, dissociation of CO at the interface between SEN and molten metal takes place. This leads to reoxidation of dissolved alloying elements such as REM (Rare Earth Metal). This reoxidation forms the “In Situ” REM oxides at the interface between the SEN and the REM alloyed molten steel. Also, the interaction of the penetrated glaze with alumina in the SEN base refractory materials leads to the formation of a high-viscous alumina-rich glaze during the SEN preheating process. This, in turn, creates a very uneven surface at the SEN internal surface. Furthermore, these uneven areas react with dissolved REM in molten steel to form REM aluminates, REM silicates and REM alumina-silicates. The formation of the large “in-situ” REM oxides and the reaction of the REM alloying elements with the previously mentioned SEN´s uneven areas may provide a large REM-rich surface in contact with the primary inclusions in molten steel. This may facilitate the attraction and agglomeration of the primary REM oxide inclusions on the SEN internal surface and thereafter the clogging. The study revealed the disadvantages of the glass/silicon powder coating applications and the SEN decarburization. The decarburization behaviors of Al2O3-C, ZrO2-C and MgO-C refractory materials from a commercial Submerged Entry Nozzle (SEN), were also investigated for different gas atmospheres consisting of CO2, O2 and Ar. The gas ratio values were kept the same as it is in a propane combustion flue gas at different Air-Fuel-Ratio (AFR) values for both Air-Fuel and Oxygen-Fuel combustion systems. Laboratory experiments were carried out under nonisothermal conditions followed by isothermal heating. The decarburization ratio (α) values of all three refractory types were determined by measuring the real time weight losses of the samples. The results showed the higher decarburization ratio (α) values increasing for MgO-C refractory when changing the Air-Fuel combustion to Oxygen-Fuel combustion at the same AFR value. It substantiates the SEN preheating advantage at higher temperatures for shorter holding times compared to heating at lower temperatures during longer holding times for Al2O3-C samples. Diffusion models were proposed for estimation of the decarburization rate of an Al2O3-C refractory in the SEN. Two different methods were studied to prevent the SEN decarburization during preheating: The effect of an ZrSi2 antioxidant and the coexistence of an antioxidant additive and a (4B2O3 ·BaO) glass powder on carbon oxidation for non-isothermal and isothermal heating conditions in a controlled atmosphere. The coexistence of 8 wt% ZrSi2 and 15 wt% (4B2O3 ·BaO) glass powder of the total alumina-graphite refractory base materials, presented the most effective resistance to carbon oxidation. The 121% volume expansion due to the Zircon formation during heating and filling up the open pores by a (4B2O3 ·BaO) glaze during the green body sintering led to an excellent carbon oxidation resistance. The effects of the plasma spray-PVD coating of the Yttria Stabilized Zirconia (YSZ) powder on the carbon oxidation of the Al2O3-C coated samples were investigated. Trials were performed at non-isothermal heating conditions in a controlled atmosphere. Also, the applied temperature profile for the laboratory trials were defined based on the industrial preheating trials. The controlled atmospheres consisted of CO2, O2 and Ar. The thicknesses of the decarburized layers were measured and examined using light optic microscopy, FEG-SEM and EDS. A 250-290 μm YSZ coating is suggested to be an appropriate coating, as it provides both an even surface as well as prevention of the decarburization even during heating in air. In addition, the interactions between the YSZ coated alumina-graphite refractory base materials in contact with a cerium alloyed molten stainless steel were surveyed. The YSZ coating provided a total prevention of the alumina reduction by cerium. Therefore, the prevention of the first clogging product formed on the surface of the SEN refractory base materials. Therefore, the YSZ plasma-PVD coating can be recommended for coating of the hot surface of the commercial SENs.
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The predominant knowledge-based approach to automated model construction, compositional modelling, employs a set of models of particular functional components. Its inference mechanism takes a scenario describing the constituent interacting components of a system and translates it into a useful mathematical model. This paper presents a novel compositional modelling approach aimed at building model repositories. It furthers the field in two respects. Firstly, it expands the application domain of compositional modelling to systems that can not be easily described in terms of interacting functional components, such as ecological systems. Secondly, it enables the incorporation of user preferences into the model selection process. These features are achieved by casting the compositional modelling problem as an activity-based dynamic preference constraint satisfaction problem, where the dynamic constraints describe the restrictions imposed over the composition of partial models and the preferences correspond to those of the user of the automated modeller. In addition, the preference levels are represented through the use of symbolic values that differ in orders of magnitude.
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Belief in the concept of the self causes suffering. Unfortunately, although conceptual constructions like this may help to define our goal—the casting off of the belief in the self—this is a much more difficult thing to actualize and attain in daily practice. Our building blocks can form a neat tower, and we can climb to the top and gaze at the horizon, but they will topple, leaving us once again over our heads in the hedgerow. Buddha describes his teachings as a raft to ford the river of suffering in order to reach the far off bank of enlightenment: as one does not take the raft after crossing the river, so we must not lean on his teachings to make our way through life. So I intend here to abandon the raft for other accounts of existence written by other thinkers, and in this my purpose is twofold: First, in reading other interpretations we can gain new tools with which to study the architecture of the concept of the self, and second, in studying the history of the concept of self as it progresses through history we can better understand the non-inherentness of this problematic construct. I intend to examine the philosophies of self in the Chinese and European traditions, and their subsequent deconstructive traditions in order to achieve this goal.
Resumo:
Iniciamos o presente trabalho fazendo um estudo comparativo entre duas células de carga de compressão, ambas em formato cilíndrico, possuindo internamente, à meia altura do corpo, uma placa engastada. Estas duas células de carga são de aço SAE 1045; para uma delas adaptamos um modelo matemático teórico, através do qual foram pré-determinadas as suas dimensões, objetivando em comportamento ótimo no que se refere às distribuições de tensões e deformações, esta denominamos de Célula de Carga I. Na outra, denominada de Célula de Carga II, alteramos algumas dimensões, com a finalidade de comparar seu comportamento em relação à primeira. Também, no transcorrer do trabalho analisamos e comparamos os resultados matemáticos com os valores práticos encontrados. Frente aos resultados obtidos neste estudo prévio, projetamos, construímos e analisamos cinco outras células de carga (Células de Carga III, IV, V, VI e VII), em termos de geometria, material e tratamento térmico, visando o aperfeiçoamento de tais transdutores de força no que concerne a usinagem, resposta de sinal elétrico, limitações e aplicações industriais.
Resumo:
Com o aperfeiçoamento de técnicas de aquisição de imagens médicas, como, por exemplo, a tomografia computadorizada e ressonância magnética, a capacidade e a fidelidade do diagnóstico por imagens foram ampliadas. Atualmente, existe a tendência de utilizarem-se imagens através de diversas modalidades para um único diagnóstico, principalmente no caso de doenças graves. Entretanto, o registro e a fusão dessas imagens, chamadas mutimodais, em uma única representação 3D do paciente é uma arefa extremamente dif[icil, que consome tempo e que está sujeita a erros. Sendo assim, a integração de imagens de diferentes modalidades tem sido objeto de pesquisa sob a denominação de Visualização de Volumes de Dados Multimodais. Sistemas desenvolvidos com este objetivo são usados, principalmente, para combinar informações metabólicas e funcionais com dados de anatomia, aumentando a precisão do diagnóstico, uma vez que possibilitam extrrair uma superfície ou região da imagem que apresenta a anatomia, e, então, observar a atividade funcional na outra modalidade. Durante a análise de tais imagens, os médicos estão interessados e quantificar diferentes estruturas. Seusobjetivos envolvem, por exemplo, a visualização de artérias e órgãos do corpo humano para análise de patologias, tais como tumores, má-formações artério-venosas, ou lesões em relação às estuturas que as circundam. Assim, um dos principais obetivos de um algoritmo de visualização volumétrica é permitir a identificação e exploração de estruturas internas no volume. Como o volume é normalmente um "bloco de dados", não se pode visualizar o seu interior, a menos que se assuma que é possível ver através de voxels transparentes, ou que é possivel remover voxels que estão na frente na qual o usuário está interessado, o que foi feito através de técnicas de segmentação ou de corte. Este trabalho presenta uma abordagem para a visualização de estruturas internas em volumes de dados multimodais. A abordagem está fundamentada na utilização de ferramentas de corte, tanto geométricas quanto baseadas em conteúdo, evitando, assim, o uso de técnicas de segmentação; e na integração dos dados multimodais na etapa de acumulação de pipeline de visualização volumétrica. Considerando que as aplicações que suportam este tipo de visualização envolvem a integração de várias ferramentas, tais como registro, corte e visualização, também é apresentado o projeto de um framework que permite esta integração e um alto grau de interação com usuário. Para teste e validação das técnicas de visualização de estruturas internas propostas e do algoritmo desenvolvido, que consiste numa extensão do algoritmo de ray casting tradicional, foram implementadas algumas classes desse framework. Uma revisão baseada na análise e na classificação das ferramentas de corte e funções de transferências, que correspondem a técnicas que permitem visualizar estruturas internas, também é apresentada.
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Navegação, seleção e manipulação de objetos em ambientes virtuais são baseadas em métodos (técnicas de interação) associados a dispositivos convencionais ou especiais. Existem várias técnicas e dispositivos à disposição dos que desenvolvem aplicações com tais ambientes, sendo a escolha da técnica mais adequada uma tarefa difícil. Neste trabalho, são apresentadas diversas técnicas de interação existentes, suas metáforas e taxonomias, para realizar tarefas de seleção e manipulação de objetos e navegação do usuário pelo AV. A metodologia adotada nos experimentos realizados, visando a avaliar técnicas de interação em AVs imersivos foi composta por critérios de avaliação de interfaces de IHC (interface humano-computador), com critérios utilizados por Bowman, Mine e Poupyrev em seus experimentos com interfaces 3D. Também são apresentados alguns experimentos realizados, tendo vista avaliarem-se técnicas de interação na realização de tarefas de navegação, seleção e manipulação de objetos em ambientes virtuais imersivos. O objetivo deste trabalho foi a realização de experimentos para avaliar técnicas de interação para operações de seleção, manipulação e navegação em ambientes virtuais. Foram realizadas duas experiências: a primeira é uma avaliação de técnicas de seleção e manipulação em um ambiente semi-imersivo similar a um jogo de xadrez. As técnicas avaliadas são a mão virtual, associada a um mouse comum e a uma luva; e a ray-casting, associada à luva. Observou-se que o desempenho dos sujeitos é superior, quando a técnica utilizada é a mão virtual associada ao mouse comum. A segunda experiência apresenta uma avaliação experimental de dispositivos de RV em tarefas de navegação. Foi criado um ambiente, contendo um edifício com um elevador panorâmico e corredores de entrada e saída. Os testes foram realizados num ambiente imersivo, com capacete e luva, e, também em um ambiente semi-imersivo, com mouse comum e óculos com lentes de cristal líquido. Nesse segundo experimento, a preferência dos usuários pelos equipamentos utilizados foram o capacete e a luva. Observou-se que a existência ou não de objetos familiares no trajeto percorrido pelo usuário, não afeta a quantidade de colisões do sujeito com as mesmas.
Resumo:
Esse trabalho analisa como a competência dos trabalhadores de manutenção pode afetar a confiabilidade dos equipamentos de produção, num processo de terceirização da manutenção. Mais especificamente, tratando do caso específico da terceirização da execução de manutenção elétrica e de instrumentação do Lingotamento Contínuo da CST - Companhia Siderúrgica de Tubarão. Para tanto, foram analisados dois momentos históricos diferentes: antes e após a terceirização da execução de manutenção. Para as análises de competência utilizaram-se dois métodos de diagnóstico diferentes, sendo o primeiro deles, baseado nos estudos de comportamento propostos por David C. McClelland e compilados por Spencer & Spencer (1993). O segundo é uma proposta do próprio autor, que foi nominado locus de competência, baseado em práticas existentes e utilizando-se do que há de mais novo ligado à teoria de competência, nessa nova fase de racionalização do trabalho, tempo em que vivemos. A pesquisa foi explicativa, metodológica e aplicada. Foi realizada por meio de pesquisa de campo, sendo também bibliográfica, documental e por fim, participante. Os resultados da pesquisa mostraram que muito embora a competência das equipes de execução de manutenção elétrica e de instrumentação do Lingotamento Contínuo da CST tenha diminuído com a terceirização, isso não afetou a confiabilidade dos equipamentos de produção da unidade produtiva. Por fim, alguns pontos que poderiam explicar essa constatação são levantados ao final do trabalho.