Relationship between wearer prickle response with fibre and garment properties and Wool ComfortMeter assessment

The prickle evoked by 48 knitted fabrics was assessed by wearers under a defined evaluation protocol. The relationship between the average wearer prickle score and known properties of constituent fibre, yarns and fabrics and fabric evaluation using the Wool ComfortMeter (WCM) was determined using linear modelling. After log transformation, the best model accounted for 87.7% of the variance. The major share of variation could be attributed to differences between mean fibre diameter (MFD) and WCM values. Low prickle scores were linearly associated with lower MFD, lower WCM and lower yarn linear density. There was an indication that yarn twist affected prickle scores and that fabrics composed of cotton evoked less prickle. Measures of fibre diameter distribution or coarse fibre incidence and other fabric properties were not significant. The analysis indicates that wool garments can be constructed to keep wearer assessed prickle to barely detectable levels and textile designers can manipulate a range of parameters to achieve similar wearer comfort responses.

The influence of yarn parameters on the ultraviolet protection of yarns

 Improving ultraviolet (UV) protection of textiles is essential to protect wearers against UV radiation induced risks. In addition to fabric parameters, yarn parameters are important factors affecting UV protection of textiles. This work is to examine the influence of yarn parameters on UV protection in order to set up a statistical model for predicting the UV protection of yarns. Wool yarns with different variables were used to test the ultraviolet protection factor (UPF) values for data analysis and the model verification. The model provides the optimized parameters for the UV protective fabric design. This work is helpful as a pre-cursor to the development of a more advanced optical model, which will look at understanding the penetration of UV light through fibres, yarns and fabrics.

Recent developments in electrospinning of nanofiber yarns

Nanofibers possess high surface area and excellent porosity. Though nanofibers can be produced by a variety of techniques, electrospinning stands distinct because of its simplicity and flexibility in processing different polymer materials, and ability to control fiber diameter, morphology, orientation, and chemical component. Nonetheless, electrospun nanofibers are predominantly produced in the form of randomly oriented fiber webs, which restrict their wide use. Converting nanofibers into twisted continuous bundles, i.e., nanofiber yarns, can improve their strength and facilitate their subsequent processes, but remains challenging to make. Nanofiber yarns also create enormous opportunities to develop well-defined three-dimensional nanofibrous architectures. This review article gives an overview of the state-of-the-art techniques for electrospinning of nanofiber yarns and control of nanofiber alignment. A detailed account on techniques to produce twisted/non-twisted short bundles and continuous yarns are discussed.

Predicting fabric prickle propensity by testing yarns on the Wool ComfortMeter

The Wool ComfortMeter is the first simple and fast objective tool in the world for assessing wool fabric prickle propensity. IWTO-DTM-66 for the measurement of fabrics using the WCM was accepted at the IWTO Cape Town Congress, South Africa in 2014. Since then, interest has been shown in the technology by yarn manufacturers and buyers for testing yarns before fabric is made, in order to obtain the prickle propensity of a fabric while still at yarn stage.Presentation of the yarn sample to the Wool ComfortMeter is critical. An YG381 yarn winder was selected for this project because it is a fast and reliable tool for sample preparation. The investigation into yarn winding density and tension showed that both the winding density and tension did not significantly affect the tested yarn WCM values. Therefore, a sample preparation protocol was established by using a winding density 19 loops/cm and a 20g tension plate on the YG381 winding machine.Further examination by complying with the preparation protocol showed that yarn Wool ComfortMeter value was the only significant predictor of its corresponding fabric Wool ComfortMeter value. Thus, liner and polynomial regression models were developed for predicting the fabric WCM prickle propensity. Based on the prediction performance, a linear model was recommended for the 1-ply yarns and polynomial model for the 2-ply yarns in this report. The prediction errors were approximately 66 for the 1-ply yarns and 14 for the 2-ply yarns.

Análise técnica do uso de resíduos de poli (tereftalato de etileno) (PET) na indústria têxtil

O aumento no volume de rejeitos industriais e a contínua produção de resíduos de naturezas diversas causam muitas preocupações no âmbito ambiental. Neste contexto, o descarte de embalagens e garrafas de poli(tereftalato de etileno) (PET) tem se tornado um grande problema por conta da pequena atenção que se dá à sua destinação final. Assim sendo, essa pesquisa propõe a análise técnica da utilização de resíduos de PET, oriundos de reciclagem primária, como matéria-prima para a indústria têxtil. Fios de PET reciclado foram comparados aos fios comerciais de poliéster através de diversos ensaios como, por exemplo, resistência à tração e ensaios para solidificação da cor. Ao mesmo tempo, a microscopia eletrônica de varredura (MEV) foi usada para a investigação da morfologia dos fios e melhor interpretação dos resultados. Pôde ser verificado que os fios de PET reciclado apresentam satisfatório desempenho, embora a resistência mecânica e a solidez a cor à luz sejam inferiores àquelas dos fios convencionais de poliéster.

Degradação de corantes têxteis ácidos e reativos por fotocatálise heterogênea, usando TiO2 como fotocatalisador

A indústria têxtil tem como característica a geração de grandes volumes de resíduos, principalmente corantes oriundos do tingimento de fios e tecidos. Os tratamentos convencionais de efluentes têxteis são ineficazes na degradação da maioria dos corantes. A fotocatálise heterogênea vem surgindo como alternativa promissora no tratamento desses poluentes. Neste trabalho, estudou-se a degradação fotocatalítica de duas soluções, simuladas em laboratório, compostas pelos corantes ácidos Blue 74, Red 51 e Yellow 3 (efluente I) e pelos reativos Black 5, Red 239 e Yellow 17 (efluente II), além de outros produtos químicos. Testes preliminares foram realizados para otimizar o pH e a massa de catalisador (TiO2) utilizados. Além da fotocatálise, experimentos de fotólise e adsorção também foram realizados. Através de espectrofotometria UV-VIS, verificou-se um descoramento por fotocatálise de 96% em 240 min e 97% em 30 min dos efluentes I e II, respectivamente. A mineralização do efluente I foi baixa (37%) e a do efluente II desprezível, nos tempos utilizados. No banho com corantes ácidos, foram realizadas ainda análises de toxicidade com sementes de alface (Lactuca sativa). A CE50 inicial estimada foi igual a 19,28 %, sendo a toxicidade totalmente removida após 63 min de processo fotocatalítico. A fotólise não obteve a mesma eficiência da fotocatálise, mostrando a importância do catalisador na degradação. A adsorção não foi significativa para os efluentes estudados. As cinéticas de degradação fotocatalítica de todos os corantes seguiram um modelo de pseudo-primeira ordem

The high strain rate response of Ultra High Molecular-weight Polyethylene: From fibre to laminate

The effect of strain rate upon the uniaxial response of Ultra High Molecular-weight Polyethylene (UHMWPE) fibres, yarns and laminates of lay-up [0/90]48 has been measured in both the 0/90 and ±45 configurations. The tensile strength of the matrix-dominated ±45 laminate is two orders of magnitude less than that of the fibre-dominated 0/90 laminate, and is more sensitive to strain rate. A piezoelectric force sensor device was developed to obtain the high strain rate data, and this achieved a rise time of less than 1 μs. It is found that the failure strength (and failure strain) of the yarn is almost insensitive to strain rate within the range (10 -1-103 s-1). At low strain rates (below 10 -1 s-1), creep of the yarn dominates and the failure strain increases with diminishing strain rate. The tensile strength of the dry yarn exceeds that of the laminate by about 20%. Tests on single fibres exceed the strength of the yarn by 20%. © 2013 Elsevier Ltd. All rights reserved.

Crosslinking of Poly(N-vinyl-2-pyrrolidone) in the Coating of Cotton Yarn

Coating of cotton yarn is employed in the textile industry to increase the mechanical resistance of the yarns and resistance to vibration, friction, impact, and elongation, which are some of the forces to which the yarn is subjected during the weaving process. The main objective of this study is to investigate the usage of a synthetic hydrophilic polymer, poly(N-vinyl-2-pyrrolidone) (PVP), to coat 100% cotton textile yarn, aiming to give the yarn a temporary mechanical resistance. For the improvement of the mechanical resistance of the yarn, the following crosslinking processes of PVP were investigated: UV-C (ultraviolet) radiation, the Fenton and photo-Fenton reactions, and sensitized UV-C radiation. The influence of each crosslinking process was determined through tensile testing of the coated yarns. The results indicated that the best crosslinking process employed was UV-C radiation; increasing the mechanical resistance of the yarn up to 44% if compared with the pure cotton yarn, that is, without polymeric coating and crosslinking. POLYM. ENG. SCI., 51:445-453, 2011. (C) 2010 Society of Plastics Engineers

An experimental investigation of yarn tension in simulated ring spinning

Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yarn at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yarn rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.

Investigation of yarn hairiness

Yarn hairiness affects not only the quality of products, but also the productivity in spinning and weaving. Too much yarn hairiness is undesirable for many end uses as well as the spinning and post spinning processes. The main aims of this project are to examine the hairiness features of various yarns and to reduce yarn hairiness. The thesis covers five related areas – hairiness assessment, factors affecting yarn hairiness, the hairiness of newly developed yarns, yarn hairiness reduction, and effect of yarn hairiness on the energy consumption in ring spinning. The worsted cashmere, pure wool and wool/cashmere blend yarns were employed to investigate the effect of some fibre parameters on the yarn hairiness. A single exponential distribution of the hair-length was confirmed first, using the data from the Zweigle G565 Hairiness Meter. A linear relationship was observed between the blend ratio and the hairiness indexes. In particular, the effect of fibre crimp or curvature on yarn hairiness is examined. The theory of yarn hairiness composition was also developed further. The effect of draft ratio and spindle speed on the hairiness of worsted wool yarn was examined next with a factorial experiment design. Several new hairiness indexes, namely the relative hairiness indexes, have been used to explain the results obtained. In the investigation of the hairiness of newly developed yarns, the hairiness of the Compact Spun and Roller-Jet-Spun yarns was examined first. The composition of the yarn hairiness, the hair-length distribution, and the effect of test speed on yarn hairiness were then studied. An important finding is that for both yarns, the predominant hairiness feature is the looped hairs. A comparison of the hairiness of Solospun yarns and the equivalent ring spun wool yarns was undertaken. The hair-length distribution of the Solospun yarn was examined first. The Solospun yarns used had fewer hairs in most hair-length groups and lower variations in hairiness. In addition, the effect of twist level and spindle speed on the hairiness of Solospun and conventional ring spun yarns has also been discussed. A novel approach of reducing yarn hairiness – spinning with a ‘Diagonal’ yarn path was examined next. Both ‘Left Diagonal’ and ‘Right Diagonal’ yarn arrangements were studied. A new finding is that the ‘Right Diagonal’ yarn path leads to reduced hairiness for the Z-twist yarn, while yarn evenness and tenacity are not as sensitive to the modified yarn path. The mechanism of hairiness reduction with the ‘Diagonal’ yarn path has been discussed. The spinning performance of “Right Diagonal” yarn arrangement has also been evaluated. Finally, the effect of yarn hairiness on the energy consumption in ring spinning has been investigated theoretically and experimentally. A theoretical model has been developed, which represents the first attempt at theoretically investigating the influence of yarn hairiness on energy consumption during the winding stage of ring spinning. The experimental results have generally confirmed predictions of this model. Recommendations for further research in this area have also been made in the concluding chapter of this thesis.

Modificação superficial do tecido de malha de ácido polilatico (PLA) por tratamento plasma

Some fibrous materials, for having properties such as biocompatibility, strength and flexibility, are of great interest for medical and pharmaceutical applications. Among these materials, the fabric made from polylactic acid (PLA) has received special attention, and beside to present these features, is derived from biological source, antimicrobial and bioabsorbable. One of the limitations of PLA is its low wettability and capillarity. Due to this, it is necessary to perform surface modification of the knitted fabric, increasing its hydrophilicity. This work aims to realize the plasma treatment at low pressure in order to increase the surface energy of the polymer. The work was divided into three steps: i) Influence of the gas ratio (oxygen and nitrogen) in the surface modification of PLA fabric after the plasma treatment, ii) physical characterization and physicochemical surface tissue; iii) Evaluation of the effect from current and gas ratio in the capillary rise of tissues and iv) Study of capillarity in yarns and fabrics. The results showed that better gas ratios were the atmospheres: 100% oxygen; 100% nitrogen and 50% oxygen and 50% nitrogen. The surface characterization showed changes in topography and introduction of polar groups which increased the wettability of the fabric. In another part of this study, it was found that the atmosphere containing only nitrogen gas showed the most capillary rise to a current of 0.15 A. The results in capillary yarns and fabrics showed that the thread reached equilibrium in a time much less than the fabric to an atmosphere of 100% nitrogen and 0.15 A. Current Plasma technology was effective to increase the hydrophilicity of PLA fabric, providing surface characteristics favorable for future application in the biomedical field

Vestuário de proteção, materiais têxteis e conforto térmico: uma análise com aplicadores de agrotóxico, EPI e ambiente agrícola

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Experiments on preservation and weathering of net twines

Koura (1963) reporting the results of the comparative studies on different preservation methods of cotton twines stated that "by the difference of rotting in the different waters, not ever one method may be the most economical one". The observations were simultaneously made at Alexandria in Egypt in the sub-tropical region and Cuxhaven in the estuary of the River Elbe in the temperate zone. The course of weathering and effect of immersion in water of man-made fibres have also been mentioned in this communication. Subsequently work on similar lines were extended to Cochin in the tropical region with Cuxhaven and Hamburg as the other places of observation and the results of these studies are presented in this paper.