Laitosmittaukset turbiinilaitoksen suorituskyvyn seurantaan ydinvoimalaitoksen vuosihuoltojen yhteydessä

Työssä kehitettiin höyryvoimalaitosprosessin tilan seurantaan laitosmittausrutiini, jolla tarkastellaan erityisesti turbiinilaitoksen suorituskykyä ennen ja jälkeen vuosihuoltojen. Laitosmittaukset on kehitetty Teollisuuden Voima Oyj:n Olkiluodon ydinvoimalaitosyksikköjen OL1 ja OL2 tarpeisiin. Mittauksilla saadaan tietoa vuosihuollon kokonaisvaikutuksista prosessiin eli muuttuiko mikään vuosihuollon aikana ja mitkä syyt johtivat muutokseen. Lisäksi säännöllisillä mittauksilla tavoitellaan pitkän aikavälin referenssitietoa prosessin tilasta. Esimerkkimittaukset tehtiin kevään 2008 vuosihuolloissa, R108 ja R208. Työssä on esitetty mittausten suorittaminen, tulosten laskenta ja tarkastelu sekä raportointi. Luotu mittausrutiini pohjautuu höyryturbiinien ja lämmönsiirtimien vastaanottokokeita käsitteleviin standardeihin sekä laitosten viimeisimpiin prosessimuutosten yhteydessä toteutettuihin suorituskykymittauksiin. Laitosmittauksista tehtiin vastaanottokokeita kevyemmät ja yksinkertaisemmat mittaustapahtumat, joilla saadaan kuitenkin riittävän luotettavaa tietoa. Tunnuslukuja, joita ei käytettävissä olevien mittatietojen avulla saatu suoraan selville tai laskettua massa- ja energiataseilla, määritettiin stationaarisen tilan mallinnusohjelmalla TEMPO:lla. Esimerkkimittaukset sujuivat hyvin ja saadut tulokset antoivat kaivattua lisätietoa vuosihuollon vaikutuksesta prosessiin. Generaattorin bruttoteho aleni OL1:llä ja pysyi ennallaan OL2:lla. OL1:n tehon aleneminen selittyi syöttöveden virtausmäärän vähenemisellä, johon vaikutti virtausmittalaitteen lähettimen vaihto. OL2:lla ei havaittu turbiiniprosessissa muutoksia, mutta lauhduttimien suorituskyky parani. Lauhduttimien suorituskyvyn paraneminen ilmeni asteisuuksien pienentymisenä, johon vaikuttivat puhdistaminen ja ilmavuotojen väheneminen.

Höyryturbiinin käytönaikaisen suorituskyvyn seuranta

Tässä diplomityössä jatkettiin Loviisan voimalaitoksen höyryturbiinien suorituskyvyn parannuspotentiaalien tutkimusta. Tavoitteena oli kehittää laitoksen höyryturbiinien suorituskyvyn käytönaikaisia on-line-mittauksia. Selvityksessä perehdyttiin norjalaisen IFE:n kehittämään stationääritilan TEMPOohjelmaan( The Thermal Performance Monitoring And Optimisation system), sen käyttöohjeisiin ja toimintaperiaatteisiin. Työssä esiteltiin laajasti tiedon yhteensovittamisen laskentateoriaa, johon TEMPOn toiminta perustuu. Työssä tarkasteltiin turbiinin todellista paisuntaprosessia, koska sen ymmärtäminen on tärkeässä osassa turbiinin suorituskyvyn valvonnassa. Tutkimuksessa esiteltiin myös turbiineille mahdollisia vikoja sekä niiden syntymisprosesseja. Työssä tarkasteltiin TEMPOn sovittamien tulostiedostojen analysointiohjelman toimivuutta havaitsemalla itse aiheutettuja poikkeamia todellisiin mittaustiedostoihin. Analysointiohjelmalla muodostettuja kuvaajia vertailtiin todellisen prosessin ajotilanteen kuvaajiin ja tarkasteltiin, kuinka poikkeamia on mahdollista havaita kuvaajien avulla. TEMPO-ohjelmalle löydettiin tutkimuksen edetessä kehittämisehdotuksia. Näillä muutoksilla ohjelma saadaan mallintamaan Loviisan voimalaitoksen turbiiniprosessia tarkemmin ja tuloksista saadaan hyödyllisempiä.

Thermodynamic analysis of the cogeneration system expansion in a sugar-alcohol factory

In this work it was performed energetic and exergetic analyses of three thermal plants to assessment a cogeneration system in expansion of a sugar-alcohol factory. The initial configuration considered is constituted by a low pressure steam generator, single stage steam turbines for electricity generation and crusher, shredder and mills with mechanical driving. In the intermediary configuration, the low pressure steam generator was substituted by another which generates steam at higher pressure and higher temperature, the steam turbines for electricity generation were substituted by a multiple stages extraction-condensation turbine and the other steam turbines were maintained. The final configuration consists in the substitution of these last turbines by electrical motors. Thermodynamic analyses were performed to evaluate the equipment and the overall plants efficiencies to permit a comparison among the plants. Besides of this, some important parameters of the sugar-alcohol factories were calculated.

Thermodynamic and economic analyses of a Brazilian natural gas thermal power plant

In this work, thermodynamic and economic analyses are applied to a Brazilian thermal power plant operating with natural gas. The analyses are performed in two cases: the current configuration and the future configuration. The current configuration is constituted by four gas turbines which operate in open cycle. The future configuration is obtained by a plant repowering by addition of four recovery boilers, two steam turbines and others equipment and accessories necessary to operate in combined cycle. In order to obtain the performance parameters, energetic and exergetic analyses for each case considered are carried out. on the other hand, thermoeconomic analysis provides means to evaluate the influences of the capital and fuel costs in the composition of the electricity costs. Techniques of investment analysis are also applied to the new configuration and from the results obtained it is possible to verify the advantages of the modifications.

Thermoeconomic functional analysis applied in cogeneration systems associated to cellulose plants

Thermoeconomic Functional Analysis is a method developed for the analysis and optimal design of improvement of thermal systems (Frangopoulos, 1984). The purpose of this work is to discuss the cogeneration system optimization using a condensing steam turbine with two extractions. This cogeneration system is a rational alternative in pulp and paper plants in regard to the Brazilian conditions. The objective of this optimization consists of minimizing the global cost of the system acquisition and operation, based on the parametrization of actual data from a cellulose plant with a daily production of 1000 tons. Among the several possible decision variables, the pressure and temperature of live steam were selected. These variables significantly affect the energy performance of the cogeneration system. The conditions which determine a lower cost for the system are presented in conclusion.

An evaporative and desiccant cooling system for air conditioning in humid climates

Evaporative cooling operates using water and air as working fluids. It consists in water evaporation, through the passage of an airflow, thus decreasing the air temperature. This system has a great potential to provide thermal comfort in places where air humidity is low, being, however, less efficient where air humidity is high. A way to solve this problem is to use dehumidifiers to pre-conditioning the process air. This paper presents a system that can be used in humid climates coupling desiccant dehumidification equipment to evaporative coolers. The paper shows, initially, the main characteristics of the evaporative cooling and of the adsorption dehumidification systems. Later on the coupled systems, in which occurs a dehumidification by adsorption in a counter flow rotary heat exchanger following the evaporate cooling of the air in evaporative coolers, are analyzed. The thermodynamic equations of state are also presented. Following, this paper analyzes some operation parameters such as: reactivation temperature, R/P relationship (reactivation air flow/ process air flow) and the thermodynamic conditions of the entering air flow. The paper shows the conditions for the best operation point, with regard to thermal comfort conditions and to the energy used in the process. In addition this paper presents an application of the system in different climate characteristics of several tropical and equatorial cities. Copyright © 2005 by ABCM.

Análise de dificuldades técnicas e econômicas na inserção da cogeração pelas usinas sucroalcooleiras

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Desenvolvimento de uma metodologia para análise do potencial de cogeração de energia elétrica em usina de açúcar e álcool

Pós-graduação em Engenharia Mecânica - FEB

Análise do comportamento de grandezas e parâmetros que determinam o dimensionamento de turbomáquinas a vapor

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Analise técnica e econômica para seleção de sistemas de cogeração em ciclo combinado

Pós-graduação em Engenharia Mecânica - FEG

Aplicação do lean six sigma na linha de produção de turbinas industriais a vapor

This work evaluates the implementation of Lean Six Sigma into the Steam Turbine’s Blades Manufacturing Process, aiming to improve productivity, quality and operational efficiency. Therefore, several tools have been applied, such as VSM, Spaghetti Diagram, Ishikawa, Pareto, DMAIC, Benchmarking and Control Charts, seeking to propose process improvements, as well as Quality Indicators creation. It was obtained a significant waste reduction throughout the process, achieving a lead time reduction of 42% and 83,41% in transport. Also, were introduced the Lean Thinking concepts, such as pull production and Continuous material flow. At the same time, it was possible to calculate the process capability and the sigma level, evaluating and proposing some improvements

Análise da viabilidade de motorização elétrica do soprador no ciclo regenerativo da unidade de craqueamento catalítico fluidizado em uma refinaria

One of the biggest environmental problems of today is the climate change. Experts affirm that this global warming is related to the greenhouse effect. Its causes are directly related to human activity, especially the use of fossil fuels. In this context, companies around the world are challenged to improve energy efficiency in order to reduce the environmental impact and work toward the so-called tripod of sustainable development that focuses on the social, economic and environmental aspects of a business strategy. The first step a company can make in this regard is to conduct an inventory of emissions of greenhouse gases (GHGs). The reduction of GHG emissions in a refinery can be achieved by replacing steam turbines with electric motors to drive big machines, this reduction is achieved by relieving the steam consumption for electric power available or purchased. An important aspect associated with the reduction of GHG emissions is the best performance of the Energy Intensity Index (ERI). The objective of this study was to analyze the feasibility of the blower motorization in the regenerative cycle of a fluidized catalytic cracking unit at a specific refinery. For development work, two methods were used, the initial screening and optimization scenarios with the help of software Butyl. The results indicate that after a certain cost of natural gas this substitution becomes favorable. In addition, there is a large reduction of CO2 emissions avoided by burning fuel

Illustrated technical dictionary in six languages, English, German, French, Russian, Italian, Spanish /

Vols. 7-13 have added t.p.: Schlomann-Oldenbourgh illustrierte technische wörterbücher, unter mitwirkung hervorragender fachieute des in- und auslandes, hrsg. von Alfred Schlomann ... Müchen und Berlin, Druck und verlag von R. Oldenbourg; London, Constable & Co., etc.

Diseño de una turbina experimental de vapor de baja potencia.

Este trabajo se enfoca en el diseño de una turbina de vapor de carácter experimental para simular, en un laboratorio de transferencia térmica, la dinámica propia de una turbina de mayor tamaño en el circuito secundario de un ciclo de potencia. La máquina diseñada produciría 185 kW de potencia en el eje a 9.000 RPM con un rendimiento interno del 88 %, tomando en la entrada 0,4 kg/s de vapor saturado a 40 bar y descargando a una presión de 1,5 bar. Se desarrolló la teoría de turbomáquinas necesaria para realizar los cálculos fuidodinámicos y se propuso un método de diseño apropiado para el alcance del trabajo. Se decidió que la turbina sería de tres etapas, dos Curtis y una de impulso, y se realizaron los cálculos correspondientes. Una vez que el diseño fluidodinámico estaba definido, se procedió a dimensionar los distintos elementos mecánicos, con el alcance correspondiente a ingeniería conceptual y básica. Se realizaron detalladamente los cálculos propios del dimensionado del rotor (eje y discos), rodamientos, carcasa, válvula de seguridad de presión y asociados. Además se presentó el diseño conceptual de los elementos restantes, sistema de control y otros auxiliares. Finalmente, se realizaron los modelos en software 3D de todas las piezas y se produjeron los planos correspondientes.

Diseño de una turbina experimental de vapor de baja potencia.

Este trabajo se enfoca en el diseño de una turbina de vapor de carácter experimental para simular, en un laboratorio de transferencia térmica, la dinámica propia de una turbina de mayor tamaño en el circuito secundario de un ciclo de potencia. La máquina diseñada produciría 185 kW de potencia en el eje a 9.000 RPM con un rendimiento interno del 88 %, tomando en la entrada 0,4 kg/s de vapor saturado a 40 bar y descargando a una presión de 1,5 bar. Se desarrolló la teoría de turbomáquinas necesaria para realizar los cálculos fuidodinámicos y se propuso un método de diseño apropiado para el alcance del trabajo. Se decidió que la turbina sería de tres etapas, dos Curtis y una de impulso, y se realizaron los cálculos correspondientes. Una vez que el diseño fluidodinámico estaba definido, se procedió a dimensionar los distintos elementos mecánicos, con el alcance correspondiente a ingeniería conceptual y básica. Se realizaron detalladamente los cálculos propios del dimensionado del rotor (eje y discos), rodamientos, carcasa, válvula de seguridad de presión y asociados. Además se presentó el diseño conceptual de los elementos restantes, sistema de control y otros auxiliares. Finalmente, se realizaron los modelos en software 3D de todas las piezas y se produjeron los planos correspondientes.