Novel applications of cashew nut shell liquid in the polymer field

This research project aims at developing new applications for CNSL in the polymer field. Cashew nut shell liquid (CNSL) is a cheap agro-byproduct and renewable resource which consists mainly of substituted phenols. By using CNSL in place of phenol, phenol derived from petrochemicals can be conserved and a cheap agro-byproduct utilized.In this study CNSL based resin is prepared by condensing a mixture of phenol and CNSL with hexamethylenetetramine and the effect of P: F ratio and CNSL: P ratio on the properties of synthesized resin is studied. The adhesive properties of CNSL based resin in combination with neoprene rubber are investigated. The effect of varying the stoichiometric ratios between total phenol and formaldehyde and CNSL and phenol of the resin, resin content, choice and extent of fillers and adhesion promoters in the adhesive formulation are studied. The effect of resin on the ageing properties of various elastomers is also studied by following changes in tensile strength, elongation at break, modulus, tear strength, swelling index and acetone soluble matter. Crude CNSL and resins with different P: F ratios and CNSL: P ratios are incorporated into elastomers. Lastly, utility of CNSL based resin as binder for making particleboard is investigated.The results show that CNSL based resin is an effective ingredient in adhesives for bonding aluminium to aluminium. The resin used for adhesive fonnulation gives the best performance at 45 to 55 phr resin and a total phenol: formaldehyde of l:2.9. The resin when added at a rate of l5 phr improves ageing characteristics of elastomers with respect to mechanical properties. The reaction mixture of CNSL and hexa and the resin resulting from the condensation of CN SL, phenol and hexa can be used as effective binders for moulding particleboard.

Utilização de resíduo lignocelulósico na obtenção de chapa de madeira aglomerada homogênea e compósito reforçado com fibra de vidro-E

This research is about the use of the coconut´s endocarp (nucifera linn) and the waste of derivatives of wood and furniture as raw material to technological use. In that sense, the lignocellulosic waste is used for manufacture of homogeneous wood sheet agglomerate (LHWS) and lignocellulosic load which take part of a polymeric composite with fiber glass E (GFRP-WC). In the manufacturing of the homogeneous wood sheet agglomerate (LHWS), it was used mamona´s resin as waste s agglutinating element. The plates were taken up in a hydraulic press engine, heated, with temperature control, where they were manufactured for different percentage of waste wood and coconuts nucífera linn. Physical tests were conducted to determine the absorption of water, density, damp grade (in two hours and twenty-four hours), swelling thickness (in two hours and twenty-four hours), and mechanical tests to evaluate the parallel tensile strength (internal stick) and bending and the static (steady) flexural. The physical test´s results indicate that the LHWS can be classified as bonded wood plate of high-density and with highly water resistant. In the mechanical tests it was possible to establish that LHWS presents different characteristics when submitted to uniaxial tensile and to the static (steady) flexural, since brittle and elasticity module had a variation according to the amount of dry endocarp used to manufacture each trace of LHWS. The GFRP-WC was industrially manufactured by a hand-lay-up process where the fiber glass E was used as reinforcement the lignocellulósic´s waste as load. The matrix was made with ortofitalic unsaturated polyester resin. Physical and mechanical tests were performed in presence of saturated humidity and dry. The results indicated good performance of the GFRP-WC, as traction as in flexion in three points. The presence of water influenced the modules obtained in the flexural and tensile but there were no significant alteration in the properties analyzed. As for the fracture, the analysis showed that the effects are more harmful in the presence of damp, under the action of loading tested, but despite this, the fracture was well defined starting in the external parts and spreading to the internal regions when one when it reaches the hybrid load

Avaliação de painéis produzidos a partir de resíduos sólidos para aplicação na arquitetura

O presente trabalho tem por objetivo o reaproveitamento de resíduos sólidos na preparação de painéis para uso na arquitetura. Para atingir as metas propostas, painéis foram preparados a partir de resíduos provenientes de embalagens cartonadas e plásticas, utilizando-se como elemento de reforço, resíduos lignocelulósicos (casca de amendoim e de arroz). A concentração e a natureza dos resíduos utilizados como matriz e como carga foram variadas gerando doze condições experimentais diferentes. As propriedades avaliadas dos painéis foram o módulo de ruptura, módulo de elasticidade, tração perpendicular à superfície, inchamento em espessura, absorção de água e densidade. Todos os ensaios foram realizados segundo as normas ASTM D1037 e EN 317, referente à chapa de partículas. Os resultados foram analisados segundo a norma ANSI A208.1 que especifica as propriedades de desempenho requeridas para as chapas de partículas. Os painéis foram classificados como de baixa densidade, podendo ser utilizados como forros, divisórias, revestimento decorativos e demais aplicações que requerem as mesmas propriedades físicas e mecânicas. Os painéis a base de embalagem plástica reforçados com casca de arroz apresentaram propriedades superiores do que os demais painéis produzidos. O elemento arquitetônico desenvolvido neste estudo representa um novo mercado potencial, podendo ser empregado no ambiente urbano e rural, atendendo ao conceito de produto ecoeficiente.

Painéis de partículas de madeira leucena e resina poliuretana derivada de óleo de mamona

This research aimed to test particleboard with leucena (Leucaena leucocephala) wood particles and polyurethane resin castor oil based. The response variables are: modulus of rupture (MOR), internal adhesion (AI), apparent density (dap) and wood moisture content (um). The experiments were developed based on the methodological procedures of the ABNT NBR 14810:2002 standard. The particleboards were manufactured by hot-pressing at 4MPa and 90°C, using timber particles with 5% of moisture content and 10% of monocomponent and bicomponent polyurethane resin. The higher moisture content was achieved when the monocomponent polyurethane resin was used. The bicomponent polyurethane resin provided a percent increase of 43.7% and 22.7% on the modulus of rupture and apparent density, respectively, when compared to the standard limit. The internal adhesion of the panels manufactured with monocomponent resin was 2.45 times higher than the standard limit. The confidence interval between means revealed that the internal adhesion and apparent density exhibited statistical equivalence. A good correlation between the internal adhesion and apparent density was found, for this reason it was possible to estimate the internal adhesion of the panels based on the apparent density data.

Comparative study of the life cycle assessment of particleboards made of residues from sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii)

This paper presents a research on the environmental impacts of particleboards produced from wastes, based on a comparative Life Cycle Assessment study. The particleboards were manufactured in laboratorial scale from the following residues: sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii). The study was developed following the methodological guidelines of ISO 14040. The functional unit adopted was the m2 of the particleboards produced and the impacts were evaluated by the Environmental Development of Industrial Products method. The results indicated that pine particleboard present the highest environmental impact potential. Our findings suggested that the factors that mostly aggravated the environmental impacts were: the distance between the raw materials and the production site, and formaldehyde emissions (FE). The first is related to the combustion of fossil fuel during the acquisition of raw material, which achieved the values of 2185.94 g/m2 for consumption of non-renewable resources for pine particleboard and 893.53 g/m2 for bagasse particleboard. The second is related to the use of urea-formaldehyde resin, responsible for the FE into the air during production. The FE is accountable for the contamination of approximately 7,800,000.00 m3 of air per m2 of particleboard produced, and was the factor with the greatest impact in human toxicity potential. © 2013 Elsevier Ltd. All rights reserved.

Propriedades físico-mecânicas de painéis particulados de Eucalyptus saligna e casca de noz macadâmia

Pós-graduação em Engenharia Mecânica - FEG

Caracterização das propriedades físico-mecânica e de desempenho no lixamento de chapas particuladas (Dendrocalamus Giganteus)

Pós-graduação em Engenharia Mecânica - FEB

Produção de painéis a partir de resíduos sólidos para uso como elemento arquitetônico

Pós-graduação em Agronomia (Energia na Agricultura) - FCA

Utilização de resíduos da indústria madeireira para fabricação de chapas cimento-madeira

A industrialização da madeira gera grande quantidade de resíduos, que são lançados no meio ambiente, e não são aproveitados em sua totalidade, ou quando no máximo são utilizados para geração de energia causando também poluição ambiental. Esta pesquisa teve como objetivo avaliar por meio de ensaios físicos, mecânicos e análise da interface fibra-matriz, por microscopia eletrônica de varredura, a utilização dos resíduos da indústria madeireira para moldagem de chapas de cimento-madeira. Foram avaliadas a compatibilidade de seis espécies de dicotiledôneas nativas da Amazônia, e a mistura delas em partes iguais, com ensaios de compressão axial em corpos-de-prova cilíndricos, para escolha daquelas de melhor desempenho para aplicação em chapas. Os resíduos foram utilizados ao natural e submetidos ao tratamento de lavagem em água quente por duas horas, para verificação da influência deste tratamento. O cimento utilizado foi o CP V ARI, com a relação cimento/madeira 3: 1 ,em massa juntamente com os aditivos aceleradores de pega sulfato de alumínio a 3% e cloreto de cálcio a 3% e 5%. Os resultados do ensaio de compressão axial indicaram três espécies com potencial para uso em chapas, com o tratamento lavagem combinado com o acelerador de pega cloreto de cálcio a 5%. A espécie Cedrela odorata L. (Cedro), apresentou o melhor desempenho nos ensaios físicos e mecânicos, superando especificações de fabricantes de chapas, sendo, potencialmente o resíduo mais indicado para utilização em chapas de cimento-madeira.

Caracterização físico-mecânica de painéis aglomerados de Eucalyptus grandis com adição de resíduos industriais madeireiros

Pós-graduação em Ciência Florestal - FCA

Caracterização física de painéis aglomerados de Eucalyptus grandis com adição de resíduos industriais madeireiros

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Estudo comparativo entre MDF e MDP utilizados na indústria moveleira

Increasingly, the furniture market is competitive. The construction industry presents itself in growth, mainly due to the lines of existing incentives and tax credits established by the government, assisting the impulse to purchase real estate, building materials and furniture. Factors that promote and strengthen the sector's growth. With high demand from the furniture market, demand for higher quality and increasing technological advances, research is often undertaken in search of solutions for process improvement and product features, focusing on the production of materials less harmful to the environment, provision of raw press to lower cost, improve the production process and product development of cost-effective. This research focuses on the comparative study between two materials widely used in furniture manufacturing. MDF (Medium Density Fiberboard) and MDP (Medium Density Particleboard). The subject provides the focus in furniture production, presenting and comparing data collected from three companies producing panels between physical and mechanical characteristics of the materials, also presenting some of the main factors of influence on the quality of the panels, their features and applications on mobile. The study shows the high potential of using the MDP (Medium Density Particleboard) in furniture designs, as well as MDF (Medium Density Particleboard), favoring the final terms of the project , resulting in better utilization of each material , avoiding waste and increase unnecessary cost . Currently, several projects are developed in MDP and MDF furniture, where there is no relevance to their characteristics regarding their limitations. Many of these furnishings are designed without a specific study of the best use and positioning of each material, with better utilization , favoring collateral design , especially furniture designed exclusively for each environment . The lack of technical ...

Caracterização físico-mecânica de painel de MDP produzido com madeira de Eucalipto e Bracatinga

This work is the production of particleboard of particles reconstituted from MDP (Medium Density Particleboard) adding particles in the inner layer of Mimosa Scarelli, popularly known as bracatinga, the ratios of 0%, 25%, 50%, 75% and 100%. The panel produced is composed of three layers, two external particles with smaller particle size and an inner layer composed of particles of larger particle sizes. Assays were performed based on physical and mechanical NBR 14.810/2006 for the determination of the board density, thickness swelling, water absorption, moisture content, bending strength, shear strength and residual moisture, and testing of particle size not existing in the standard cited. The results were analyzed and compared the results of the commercial boards made from 100% eucalyptus, based on the limits specified by the ABNT NBR 14.810/2006. The values of the tests were close to the normative specifications indicating positively the production of MDP with wood decay.

Estudo comparativo de dois tipos de painéis de MDP: com adição de papel impregnado e lâminas de bambu

This work is the production of two types of particle boards reconstructed MDP (Medium Density Particleboard), the first with the addition, in the inner layer of particles of impregnated paper, the ratios of 0%, 1%, 5% and 20 %. In the second type of panel MDP was inserted with blades of bamboo species Dendrocalumus giganteus as coatings and structural reinforcement. The MDP panel, used as a basis for both cases has the composition of three layers, two external particles with smaller particle size and an inner layer composed of particles of larger particle sizes. Assays were performed based on physical and mechanical NBR 14.810/2006 for the determination of the board density, thickness swelling, water absorption, moisture content, bending, tension parallel and perpendicular, and testing of particle sizes of the particles did not exists in standard references. The results were analyzed and compared the results of the commercial boards made from 100% eucalyptus, based on the limits specified by the ABNT NBR 14.810/2006. The values of the tests showed similar results indicating normative specifications in a positive way, the possibility of production of MDP with the use of waste paper impregnated. As for the panel with bamboo blades, the tests showed a mechanical performance far superior to MDP market, explaining the study and possible implementation of the bamboo for use where the MDP will suffer greater mechanical stress, such as doors, tops and benches tables

Confecção e avaliação de chapas de madeira aglomerada com aproveitamento de resíduos de marcenaria industrial

Pós-graduação em Engenharia Civil - FEIS