Brittle-ductile transition of polypropylene/ethyllene-propylene-diene monomer blends induced by size, temperature, and time

To study the brittle-ductile transition (BDT) of polypropylene (PP)/ethylene-propylene-diene monomer (EPDM) blends induced by size, temperature, and time, the toughness of the PP/EPDM blends was investigated over wide ranges of EPDM content, temperature, and strain rate. The toughness of the blends was determined from the tensile fracture energy of the side-edge notched samples. The concept of interparticle distance (ID) was introduced into this study to probe the size effect on the BDT of PP/EPDM blends, whereas the effect of time corresponded to that of strain rate. The BDT induced by size, temperature, and time was observed in the fracture energy versus ID, temperature, and strain rate. The critical BDT temperatures for various EPDM contents at different initial strain rates were obtained from these transitions. The critical interparticle distance (IDc) increased nonlinearly with increasing temperature, and when the initial strain rate was lower, the IDc was larger. Moreover, the variation of the reciprocal of the initial strain rate with the reciprocal of temperature followed different straight lines for various EPDM contents. These straight lines were with the same slope.

Preparation of fully cross-linked CNBR/PP-g-GMA and CNBR/PP/PP-g-GMA thermoplastic elastomers and their morphology, structure and properties

Binary CNBR/PP-g-GMA and ternary CNBR/PP/PP-g-GMA thermoplastic elastomers were prepared by reactive blending carboxy nitrile rubber (CNBR) powder with nanometer dimension and polypropylene functionalized with glycidyl methacrylate (PP-g-GMA). Morphology observation by using an atomic force microscope (AFM) and TEM revealed that the size of CNBR dispersed phase in CNBR/PP-g-GMA binary blends was much smaller than that of the corresponding CNBR/PP binary blends. Thermal behavior of CNBR/PP-g-GMA and CNBR/PP blends was studied by DSC. Comparing with the plain PP-g-GMA, T, of PP-g-GMA in CNBR/PP-g-GMA blends increased about 10degreesC. Both thermodynamic and kinetic effects would influence the crystallization behavior of PP-g-GMA in CNBR/PP-g-GMA blends. At a fixed content of CNBR, the apparent viscosity of the blending system increased with increasing the content of PP-g-GMA. FTIR spectrum verified that the improvement of miscibility of CNBR and PP-g-GMA was originated from the reaction between carboxy end groups of CNBR and epoxy groups of GMA grafted onto PP molecular chains. Comparing with CNBR/PP blends, the tensile strength, stress at 100% strain, and elongation at break of CNBR/PP-g-GMA blends were greatly improved.

Melt rheological properties of polypropylene-polyarnide6 blends compatibilized with maleic anhydride-grafted polypropylene

The melt rheological properties of binary uncompatibilized polypropylene -polyamide6 (PP-PA6) blends and ternary blends compatibilized with maleic anhydride-grafted PP (PP-PP-g-MAH-PA6) were studied using a capillary rheometer. The experimental shear viscosities of blends were compared with those calculated from Utracki's relation. The deviation value delta between these two series of data was obtained. In binary PP-PA6 blends, when the compatibility between PP and PA6 was poor, the deformation recovery of dispersed PA6 particles played the dominant role during the capillary flow, the experimental values were smaller than those calculated, and delta was negative. The higher the dispersed phase content, the more deformed the droplets were and the lower the apparent shear viscosity. Also, the absolute value of delta increased with the dispersed phase composition. In ternary PP-PP-g-MAH-PA6 systems, when the compatibility between PP and PA6 was enhanced by PP-g-MAH, the elongation and break-up of the dispersed particles played the dominant role, and the experimental values were higher than calculated. It was observed that the higher the dispersion of the PA6 phase, the higher the delta values of the ternary blends and the larger the positive deviation.

Brittle-ductile transition in high-density polyethylene/glass-bead blends: Effects of interparticle distance and temperature

The toughness of high-density polyethylene (HDPE)/glass-bead blends containing various glass-bead contents as a function of temperature was studied. The toughness of the blends was determined from the notch Izod impact test. A sharp brittle-ductile transition was observed in impact strength-interparticle distance (ID) curves at various temperatures. The brittle-ductile transition of HDPE/glass-bead blends occurred either with reduced ID or with increased temperature. The results indicated that the brittle-ductile-transition temperature dropped markedly with increasing glass-bead content. Moreover, the correlation between the critical interparticle distance (ID.) and temperature was obtained. Similar to the ID, of polymer blends with elastomers, the ID, nonlinearly increased with increasing temperature. However, this was the first observation of the variation of the ID, with temperature for polymer blends with rigid particles. (C) 2001 John Wiley & Sons, Inc. J Polym. Sci Part B: Polym. Phys 39: 1855-1859, 2001.

On morphology and the competition between crystallization and phase separation in polypropylene-polyethylene blends

Blends of polypropylene (PP) and low density polyethylene (LDPE) have been examined for a series of compositions using differential scanning calorimetry and permanganic etching followed by transmission electron microscopy. Thermal analysis of their melting and recrystallization behaviour suggests two possibilities, either that below 15 wt % PP the blends are fully miscible and that PP only crystallizes after LDPE because of compositional changes in the remaining melt, or else that the PP is separated, but in the form of droplets too small to crystallize at normal temperatures. Microscopic examination of the morphology shows that the latter is the case, but that a fraction of the PP is nevertheless dissolved in the LDPE. (C) 1998 Kluwer Academic Publishers.

Studies on morphology and crystallization of polypropylene/polyamide 12 blends

Scanning electron microscopy (SEM) and an image analyser are used to study morphologies of the fractured surface, etched by hot phenol, of polypropylene/maleated polypropylene/polyamide 12 PP/PP-MA/PA12) = 65/10/25 blend and PP-MA/PA12 = 75/25 blend. The particle dimension and its distribution of PA12 dispersed phase in these blends are much lower and narrower than that of the PP/PA12. blends. Especially, most of the particles in the PP-MA/PA12 = 75/25 blend are smaller than 0.1 mu m. The effect of the morphology of PP/PA12 blends on their crystallization behaviour is studied using differential scanning calorimetry and SEM. PA12 dispersed phase coarsens during annealing in the PP/PP-MA/PA12 = 65/10/25 blend. The mechanism of coarsening of the PA12 dispersed phase is a coalescence process. The intense mixing between the PP component and the PA12 component through reaction of PP-MA and PA12 leads to a change of dynamic mechanical behaviour of the components. A separation method is used to separate the polyolefin parts (precipitated from hot phenol), from PA12 parts (hot phenol filtrate). Of PP/PP-MA/PA12 = 65/10/25 blend, infra-red measurements and elementary analysis show that the precipitate has a lower PA12 content than the feed, whereas the filtrate has a higher PA12 content. From PP-MA/PA12 = 75/25 blend, PA12 contents in the precipitate and the filtrate are the same as in the feed. This implies that all PA12 has reacted with all PP-MA in the latter case while not in the former case. Using the method of interface exposure, interfacial reaction of PP-MA with PA12 is studied by X-ray photoelectron spectrometry (X.p.s.). Copyright (C) 1996 Elsevier Science Ltd.

FACTOR-ANALYSIS APPLIED TO X-RAY-DIFFRACTION DIAGRAMS OF POLYMER BLENDS

The feasibility of applying the method of factor analysis to X-ray diffraction diagrams of binary blends of polypropylene and ethylene-propylene-diene terpolymer (PP/EPDM) was examined. The result of mathematical treatment was satisfactory. The number of scattering species and their concentrations in six kinds of PP/EPDM blends were determined. The separation of the spectral peaks of each species in the blends, contributing spectral intensities, was carried out.

Blendas de polipropileno com elastômeros termoplásticos tipo SBS e SEBS

Neste trabalho, foram preparadas blendas de polipropileno (PP) com elastômeros termoplásticos (TPE) tipo SBS (poliestireno-bloco-polibutadieno-blocopoliestireno) e tipo SEBS (poliestireno-bloco-poli(etileno-co-butileno)-blocopoliestireno) a fim de se avaliar a influência do tipo e concentração de elastômero nas propriedades do polímero final. Foram utilizados como matrizes de polipropileno um homopolímero (PP-H) e um copolímero aleatório de propileno-co-etileno (PP-R). A fim de avaliar o efeito da presença de um agente nucleante na matriz PP-R, algumas blendas de PP-R/TPE foram preparadas utilizando-se dibenzilideno sorbitol (DBS). Os resultados mostraram que o TPE teve efeito nucleante na cristalização do PP, aumentando a temperatura de cristalização (Tc) e estreitando o pico de fusão, sendo que o SBS teve um maior efeito do que o SEBS em ambas matrizes, resultando em maiores valores de Tc. Embora o efeito de nucleação possa mudar a cristalinidade da matriz na blenda, as propriedades mecânicas foram mais suscetíveis às alterações na morfologia ou dispersão do TPE nas matrizes de PP. Estudos de microscopia eletrônica de varredura (MEV) mostraram que as morfologias das blendas com TPE apresentaram-se diferenciadas, dependendo do tipo e principalmente da quantidade adicionada de TPE em cada matriz. Na matriz PP-H observou-se um maior número de domínios de TPE do que nas matrizes PP-R e PP-RN O tamanho médio dos domínios elastoméricos nas blendas PP/SEBS foram menores e mais bem dispersos do que nas blendas PP/SBS, resultando em um material com melhor resistência ao impacto à baixa temperatura. Ensaios de tensão-deformação mostraram que a adição dos TPES diminui a tensão no escoamento e o módulo de Young para todas matrizes, aumentando o alongamento na ruptura de forma mais significativa no caso das blendas PP-R/TPE. Ambos TPES tiveram igual influência nas propriedades de tração, especialmente com a matriz PPR, mostrando que ambos elastômeros podem ser usados como modificadores de impacto, em diferentes formulações que atendam aplicações específicas de mercado.

Biodegradação de filmes de polipropileno (PP), poli(3-hidroxibutirato) (PHB) e blenda de PP/PHB por microrganismos das águas do Rio Atibaia

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Biodegradação de polipropileno (PP), de polihidroxibutirato (PHB) e da blenda PP/PHB (1:1) por microrganismos de rio poluído e efluente bruto de refinaria de petróleo

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Compatibilization of polypropylene/poly(3-hydroxybutyrate) blends

Blending polypropylene (PP) with biodegradable poly(3-hydroxybutyrate) (PHB) can be a nice alternative to minimize the disposal problem of PP and the intrinsic brittleness that restricts PHB applications. However, to achieve acceptable engineering properties, the blend needs to be compatibilized because of the immiscibility between PP and PHB. In this work, PP/PHB blends were prepared with different types of copolymers as possible compatibilizers: poly(propylene-g-maleic anhydride) (PPMAH), poly (ethylene-co-methyl acrylate) [P(EMA)], poly(ethylene-co-glycidyl methacrylate) [P(EGMA)], and poly(ethylene-co-methyl acrylate-co-glycidyl methacrylate) [P(EMAGMA)]. The effect of each copolymer on the morphology and mechanical properties of the blends was investigated. The results show that the compatibilizers efficiency decreased in this order: P(EMAGMA) > P(EMA) > P(EGMA) > PP-MAH; we explained this by taking into consideration the affinity degree of the compatibilizers with the PP matrix, the compatibilizers properties, and their ability to provide physical and/or reactive compatibilization with PHB. (C) 2011 Wiley Periodicals, Inc. J Appl Polym Sci 123: 3511-3519, 2012

Effect of Prior Photodegradation on the Biodegradation of Polypropylene/Poly(3-hydroxybutyrate) Blends

In this work, the effect of blend composition and previous photodegradation on the biodegradation of polypropylene/ poly(3-hydroxybutyrate) (PP/PHB) blends was studied. The individual polymers and blends with or without the addition of poly(ethylene-co-methyl acrylate- co-glycidyl methacrylate) [P(E-MA-GMA)] as a compatibilizer (in the case of 80/20 blend) were exposed to UV light for 4 weeks and their biodegradation was evaluated. The biodegradation of PHB phase within the blends was hindered as PHB was the dispersed phase and PP fibrous particles were observed at the surface of the blend samples after biodegradation. Previous photodegradation lessened PHB biodegradation but enhanced the biodegradation of PP and the blends within the biodegradation time studied. Photodegradation resulted in cracks at the surface of PP and the blends, which probably facilitated the biotic reactions due to an easier access of the enzymes to deeper polymer layers. It also resulted in a decrease of molecular weight of PP phase and formation of carbonyl and hydroxyl groups which were consumed during biodegradation. Size exclusion chromatography analysis revealed that only the short chains of PP were consumed during biodegradation.

Compatibilisation and stabilisation of immiscible polymer blends by reactive processing

The main objectives of this research were to develop optimised chemical compositions and reactive processing conditions for grafting a functional monomer maleic anhydride (MA) in polypropylene (PP), ethylene propylene diene monomer (EPDM) and mixtures of PP-EPDM, and to optimise synthetic routes for production of PP/EPDM copolymers for the purpose of compatibilisation of PP/EPDM blends. The MA-functionalisation was achieved using an internal mixer in the presence of low concentrations (less than 0.01 molar ratio) of a free radical initiator. Various methods were used to purify MA-functionalised PP and the grafting yield was determined using either FTIR or titrametry. The grafting yield of MA alone, which due to its low free-radical reactivity towards polymer macroradicals, was accompanied by severe degradation in the case of PP and crosslinking for EPDM. In the case of MA-functionalised PP/EPDM, both degradation and crosslinking occurred though not to a great extent. The use of tri-functional coagents e.g. trimethylopropane triacrylates (TRIS) with MA, led to high improvement of the grafting yield of MA on the polymers. This is almost certainly due to high free-radical activity of TRIS leading to copolymerisation of MA and TRIS which was followed by grafting of the copolymer onto the polymer backbone. In the case of PP, the use of coagent was also found to reduce the polymer degradation. PP/EPDM copolymers with optimum tensile properties were synthesised using a 'one-step' continues reactive processing procedure. This was achieved firstly by functionalisation of a mixture of PP (higher w/w ratio) and EPDM (low w/w ratio) with MA, in the presence of the coagent TRIS and a small concentration of a free radical initiator. This was then followed by an imidisation reaction with the interlinking agent hexamethylene diamine (HEMDA). Small amount of copolymers, up to 5 phr, which were interlinked with up to 15 phr of HEMDA, were sufficient to compatibilise PP/EPDM75/25 blends resulting in excellent tensile properties compared to binary PP/EPDM 75/25 blend. Improvement in blend's compatibility and phases-stabilisation (observed through tensile and SEM analysis) was shown in all cases with significant interphases adhesion improvement between PP and EPDM, and reduction in domain size across the fractured surface indicating efficient distribution of the compatibiliser.

功能化聚丙烯及其与聚对苯二甲酸丁二醇酯共混物的制备及结构性能研究

本工作通过电子束预辐照处理和反应挤出方法，制备了丙烯酸功能化预辐照聚丙烯rPP-g-AA，采用化学滴定和红外光谱方法均证明接枝共聚物的存在，同时确定了预辐照剂量和单体浓度对接枝率的影响：（1）当单体浓度一定时，接枝率随预辐照剂量的增加而增加并逐渐达到平台值；（2）当预辐照剂量固定时，单体浓度在0～4.0wt%范围内，接枝率几乎呈线性增加。研究发现，丙烯酸(AA)接枝链能起到异相成核作用而促进预辐照聚丙烯(rPP)的结晶过程，但却不改变结晶晶型；虽然接枝反应可以部分抑制降解反应，但相对于原料聚丙烯(PP)，接枝产物的力学性能仍大大下降；因此提出的反应机理认为接枝反应主要是通过链断裂降解反应形成的端自由基引发的，从而形成了以端基接枝为主的产物。 为了控制PP接枝过程中的严重降解，本工作首次提出了均相和异相引发接枝反应的原理，即采用部分rPP和预辐照聚乙烯(rPE)分别作为PP接枝反应的均相和异相“引发剂”，经反应挤出制备丙烯酸功能化聚丙烯PP-g-AA。对于均相引发体系：（1）当rPP用量为20phr时，PP-g-AA的接枝率已经达到rPP-g-AA的水平，而且降解反应得到有效控制；（2）和PP/rPP-g-AA共混物的对比研究证明，均相引发接枝产物不但接枝率明显提高，而且接枝分布非常均匀；（3）由此提出均相引发主要是发生rPP和PP分子间夺氢反应并形成以基体PP接枝为主的产物，而rPP分子内夺氢反应形成的接枝产物rPP-g-AA只占较少比例。对于异相引发体系： （1）通过红外光谱表征及接枝率计算得出异相引发接枝产物的接枝率比相应的PP/ rPE-g-AA共混物略高；（2）由于rPE及rPE-g-AA对基体PP的结晶没有影响，通过异相引发接枝产物中PP的结晶温度升高直接验证了异相引发接枝反应的实现；（3）提出的机理认为异相引发主要发生在rPE的分子内夺氢并形成rPE-g-AA，造成rPE引发的PP分子间夺氢反应形成PP-g-AA产物的比例下降。 本工作还详细研究了rPP预辐照剂量、rPP用量和单体浓度对均相引发反应的影响。得到的结果如下：（1）高预辐照剂量导致了接枝率下降的“假相”是由于形成的微凝胶造成的；（2）rPP用量的增大在提高接枝率的同时也导致降解反应的逐渐增强；（3）单体浓度的增加导致接枝率的逐步提高并最终达到最大值，而且可能导致部分微凝胶的产生；（4）接枝没有破坏PP-g-AA结晶的完善性和晶型，却能促进了晶体在（040）晶面的生长并可能产生部分横晶形态；（5）PP-g-AA和金属能形成良好的粘接作用。 以上述制备的rPP-g-AA和PP-g-AA增容PP/聚对苯二甲酸丁二醇酯(PBT)共混体系，发现高分子量的PP-g-AA比低分子量的rPP-g-AA的增容效果要好，因此认为PP-g-AA和PBT通过酯化反应形成的长链接枝共聚物PP-g-PBT对PBT相的分散和界面作用增强更加有效。而随着增容剂PP-g-AA比例的增加，原位反应生成的PP-g-PBT逐渐增加，使得PBT相分散和界面增强效果更加显著，因此共混物的力学性能也更佳；DSC研究发现，随着PBT相尺寸减小到1μm以下，PBT出现了结晶受限行为。 将引发剂rPP和单体AA加入到PP/PBT共混体系中实现了一步法反应增容，得到共混物的扭矩、相形态、力学性能都和分步法增容共混物的结果几乎相同，这说明一步法共混能使PBT产生良好分散并得到性能较佳的产物，从而为高分子合金材料制备提供了一种简单有效的方法。 采用该方法对AA、马来酸酐(MAH)和甲基丙烯酸甘油酯(GMA)三种单体的接枝和增容反应对比研究证明，AA的效果最好，MAH次之，而GMA的效果最差，分析认为，AA和MAH通过接枝反应形成PP-g-AA和PP-g-MAH，随后再和PBT发生酯化增容反应形成PP-g-MAH-PBT共聚产物，而GMA首先和PBT反应形成PBT-GMA，而后由长链PBT-GMA发生接枝反应生成PP-g-GMA-g-PBT，但是这种接枝反应的效率很低，由此造成增容效果较差。

The mechanical and thermal behaviors of glass bead filled polypropylene

Notch Izod impact strength of poly(propylene) (PP)/glass bead blends was studied as a function of temperature. The results indicated that the toughness for various blends could undergo a brittle-ductile transition (BDT) with increasing temperature. The BDT temperature (T-BD) decreased with increasing glass bead content. Introducing the interparticle distance (ID) concept into the study, it was found that the critical interparticle distance (IDc) reduced with increasing test temperature correspondingly. The static tensile tests showed that the Young's modulus of the blends decreased slightly first and thereafter increased with increasing glass bead content. However, the yield stress decreased considerably with the increase in glass bead content. Dynamic mechanical analysis (DMA) measurements revealed that the heat-deflection temperature of the PP could be much improved by the incorporation of glass beads. Moreover, the glass transition temperature (T-g) increased obviously with increasing glass beads content. Differential scanning calorimetry (DSC) results implied that the addition of glass beads could change the crystallinity as well as the melting temperature of the PP slightly.