Propriedades reológicas e termofísicas de caldos de cana utilizados no processo de obtenção de bioteanol

Pós-graduação em Engenharia e Ciência de Alimentos - IBILCE

Integral transform method for laminar heat transfer convection of herschel-bulkley fluids within concentric annular ducts

ABSTRACT: Related momentum and energy equations describing the heat and fluid flow of Herschel-Bulkley fluids within concentric annular ducts are analytically solved using the classical integral transform technique, which permits accurate determination of parameters of practical interest in engineering such as friction factors and Nusselt numbers for the duct length. In analyzing the problem, thermally developing flow is assumed and the duct walls are subjected to boundary conditions of first kind. Results are computed for the velocity and temperature fields as well as for the parameters cited above with different power-law indices, yield numbers and aspect ratios. Comparisons are also made with previous work available in the literature, providing direct validation of the results and showing that they are consistent.

Estudo da influência da granulometria no comportamento reológico de polpa de bauxita e no fator de atrito

O presente trabalho apresenta estudos de caracterização reológica e determinações de fatores de atrito em três polpas de bauxita, originárias da Mina de Miltônia, Paragominas – Pará, resultantes de condições operacionais com graus diferentes de moagem. Deste modo, a diferenciação básica entre as mesmas reside na distribuição granulométrica. O objetivo é fazer uma proposta de revisão da especificação granulométrica do produto (polpa de bauxita para o mineroduto), permitindo uma comparação com as polpas do projeto (planta piloto) e da operação atual (usina de beneficiamento) quanto a resposta a alterações, principalmente, da viscosidade e fatores de atrito. A polpa proposta incorpora um percentual maior de finos (< 10 microns) em relação as demais polpas. Os benefícios possibilitarão ganhos de recuperação com a incorporação desta parcela de finos, a qual atualmente é descartada para a bacia de rejeitos. O material foi caracterizado por análises granulométricas da série Tyler, físicas e físico-químicas, microscopia eletrônica de varredura (MEV) e espectrometria de raios-x dispersiva em energia (EDS). Utilizando-se de um viscosímetro de cilindros coaxiais, tipo Searle, abordo use os aspectos reológicos destas polpas, em função da sua distribuição granulométrica e da variação da concentração de sólidos. As propriedades reológicas avaliadas foram a viscosidade, a tensão de escoamento e também os comportamentos que mostram a dependência da viscosidade com o tempo de aplicação de uma taxa de cisalhamento constante, verificando-se por meio de curva de histerese, a existência ou não da tixotropia e da reopexia. Os resultados experimentais mostraram que para as polpas ensaiadas, a granulometria e a concentração de sólidos são parâmetros relevantes na determinação da viscosidade. Os testes com estas três polpas de bauxita, de granulometrias diferentes, foram realizados a concentrações pré-determinadas, de modo a determinar o modelo reológico cujos parâmetros apresentaram os melhores coeficientes de correlação (R²), sendo que os melhores ajustes encontrados foram segundo o modelo de Herschel-Bulkley. Os fatores de atrito foram obtidos por formulações que envolvem uma relação logarítmica, utilizando-se da Lei da Parede como método de obtenção das expressões aplicáveis a estes fluidos não- Newtonianos viscoplásticos, sendo comparados com os calculados pelas correlações de Dodge e Metzner e verificou-se que de uma maneira geral há a concordância entre o modelo estudado nas três polpas. A análise dos fatores de atrito na concentração de 50% de sólidos, concentração de bombeio por mineroduto, mostra que o comportamento das polpas estudadas é semelhante, com os melhores ajustes para a faixa de 10.000 a 100.000 Reynolds (faixa média de trabalho para o escoamento turbulento de polpas de minério, homogêneas e heterogêneas).

Influência da granulometria e de aditivos no comportamento reológico do rejeito de lavagem da bauxita

Na mineração da bauxita no município de Paragominas-PA, são descartados no processo de beneficiamento rejeitos com teor de sólido de 33,5 % e granulometria muito fina com D₅₀ abaixo de 5 μm. Esses fatores contribuem para que esta suspensão formada basicamente por silico aluminatos, com elevada concentração de argila caulinita, apresente alta viscosidade e alta tensão inicial de escoamento. Foi realizada análise granulométrica e determinadas as composições químicas e mineralógicas do material. A análise granulométrica foi feita por peneiramento a úmido e as frações finas foram determinadas pela técnica da difração a laser. A determinação da composição química foi feita por Espectrometria de Fluorescência de Raios-X, obtendo-se considerável teor de alumina aproveitável, 21, 28%. A composição mineralógica foi determinada por Difração de Raios-X (DRX), obtendo-se gibsita, hematita, quartzo e caulinita. Realizou-se a determinação dos fatores de atrito da polpa, utilizando equação para fluidos que seguem o modelo de Herschel-Bulkley e utilizando as correlações de Dodge e Metzner. Utilizou-se o viscosímetro VT550, com sensor tipo cilindros coaxiais SV1, para realizar testes de defloculação e floculação utilizando diferentes aditivos reológicos. Os aditivos utilizados foram: hexametafosfato de sódio, hidroxamato, sulfato de alumínio, poliacrilato de sódio e poliacrilamida 25% aniônica. A programação foi taxa de cisalhamento de 100 s^-1, tempo de 20s e temperatura de 32ºC. Os defloculantes podem ser utilizados para melhorar o processo de bombeamento e os floculantes podem ser utilizados como auxiliadores no processo de sedimentação nos espessadores, auxiliando no processo de separação sólido-líquido. Foram realizadas ainda, análises de viscosidade em polpas com diferentes pH e em amostras passante a 400# Tyler, com o objetivo de avaliar se a granulometria e o pH influenciavam no comportamento dos aditivos. Pelo estudo observou-se que a granulometria e o pH influenciam no comportamento dos aditivos, pois quanto menor a granulometria mais eficiente é a atuação do aditivo e o seu comportamento como floculante ou defloculante está condicionado ao ajuste do pH.

Magnetohydrodynamic Effects On Mixed Convection Flows In Channels And Ducts

This work focuses on magnetohydrodynamic (MHD) mixed convection flow of electrically conducting fluids enclosed in simple 1D and 2D geometries in steady periodic regime. In particular, in Chapter one a short overview is given about the history of MHD, with reference to papers available in literature, and a listing of some of its most common technological applications, whereas Chapter two deals with the analytical formulation of the MHD problem, starting from the fluid dynamic and energy equations and adding the effects of an external imposed magnetic field using the Ohm's law and the definition of the Lorentz force. Moreover a description of the various kinds of boundary conditions is given, with particular emphasis given to their practical realization. Chapter three, four and five describe the solution procedure of mixed convective flows with MHD effects. In all cases a uniform parallel magnetic field is supposed to be present in the whole fluid domain transverse with respect to the velocity field. The steady-periodic regime will be analyzed, where the periodicity is induced by wall temperature boundary conditions, which vary in time with a sinusoidal law. Local balance equations of momentum, energy and charge will be solved analytically and numerically using as parameters either geometrical ratios or material properties. In particular, in Chapter three the solution method for the mixed convective flow in a 1D vertical parallel channel with MHD effects is illustrated. The influence of a transverse magnetic field will be studied in the steady periodic regime induced by an oscillating wall temperature. Analytical and numerical solutions will be provided in terms of velocity and temperature profiles, wall friction factors and average heat fluxes for several values of the governing parameters. In Chapter four the 2D problem of the mixed convective flow in a vertical round pipe with MHD effects is analyzed. Again, a transverse magnetic field influences the steady periodic regime induced by the oscillating wall temperature of the wall. A numerical solution is presented, obtained using a finite element approach, and as a result velocity and temperature profiles, wall friction factors and average heat fluxes are derived for several values of the Hartmann and Prandtl numbers. In Chapter five the 2D problem of the mixed convective flow in a vertical rectangular duct with MHD effects is discussed. As seen in the previous chapters, a transverse magnetic field influences the steady periodic regime induced by the oscillating wall temperature of the four walls. The numerical solution obtained using a finite element approach is presented, and a collection of results, including velocity and temperature profiles, wall friction factors and average heat fluxes, is provided for several values of, among other parameters, the duct aspect ratio. A comparison with analytical solutions is also provided, as a proof of the validity of the numerical method. Chapter six is the concluding chapter, where some reflections on the MHD effects on mixed convection flow will be made, in agreement with the experience and the results gathered in the analyses presented in the previous chapters. In the appendices special auxiliary functions and FORTRAN program listings are reported, to support the formulations used in the solution chapters.

Predicting bed form roughness: the influence of lee side angle

Flow transverse bedforms (ripples and dunes) are ubiquitous in rivers and coastal seas. Local hydrodynamics and transport conditions depend on the size and geometry of these bedforms, as they constitute roughness elements at the bed. Bedform influence on flow energy must be considered for the understanding of flow dynamics, and in the development and application of numerical models. Common estimations or predictors of form roughness (friction factors) are based mostly on data of steep bedforms (with angle-of-repose lee slopes), and described by highly simplified bedform dimensions (heights and lengths). However, natural bedforms often are not steep, and differ in form and hydraulic effect relative to idealised bedforms. Based on systematic numerical model experiments, this study shows how the hydraulic effect of bedforms depends on the flow structure behind bedforms, which is determined by the bedform lee side angle, aspect ratio and relative height. Simulations reveal that flow separation behind bedform crests and, thus, a hydraulic effect is induced at lee side angles steeper than 11 to 18° depending on relative height, and that a fully developed flow separation zone exists only over bedforms with a lee side angle steeper than 24°. Furthermore, the hydraulic effect of bedforms with varying lee side angle is evaluated and a reduction function to common friction factors is proposed. A function is also developed for the Nikuradse roughness (k s), and a new equation is proposed which directly relates k s to bedform relative height, aspect ratio and lee side angle.

Transporte hidráulico de misturas bentonita-água em condutos forçados

A argila bentonítica é amplamente utilizada em transporte de sólidos produzidos durante perfuração de poços. Teve por objetivo estudar o escoamento de misturas bentonita-água e determinar suas propriedades reológicas e parâmetros hidráulicos úteis nos projetos de instalações de recalque de misturas sólido-líquido. Foi montado um circuito fechado de tubulações para estudar dados de perda de carga e perfis de velocidade. Realizaram-se ensaios com misturas bentonita-água sob varias concentrações, algumas transportando areia. Observaram-se que a reologia da mistura bentonita-água é melhor descrita pela formulação de Herschell-Bulkley para fluidos não-Newtonianos. O coeficiente de atrito para descrever a perda de carga da mistura bentonita-água observada em tubulações no laboratório coloca-se entre as previsões de Tomita (1959) e Szilas et al (1981). A variação da velocidade da mistura na seção transversal do tubo é melhor aproximada pela equação de Bogue-Metzner (1963).

Calibração de redes de distribuição de água pelo método inverso aplicado a escoamento transiente

Desenvolve-se um método para estimar os parâmetros de uma rede hidráulica a partir de dados observados de cargas hidráulicas transientes. Os parâmetros físicos da rede como fatores de atrito, rugosidades absolutas, diâmetros e a identificação e quantificação de vazamentos são as grandezas desconhecidas. O problema transiente inverso é resolvido utilizando uma abordagem indireta que compara os dados disponíveis de carga hidráulica transiente observados com os calculados através de um método matemático. O Método Transiente Inverso (MTI) com um Algoritmo Genético (AG) emprega o Método das Características (MOC) na solução das equações do movimento para escoamento transiente em redes de tubos. As condições de regime permanente são desconhecidas. Para avaliar a confiabilidade do MTI-AG desenvolvido aqui, uma rede-exemplo é usada para os vários problemas de calibração propostos. O comportamento transiente é imposto por duas manobras distintas de uma válvula de controle localizada em um dos nós da rede. Analisam-se, ainda, o desempenho do método proposto mediante a variabilidade do tamanho do registro transiente e de possíveis erros de leitura nas cargas hidráulicas. Ensaios numéricos realizados mostram que o método é viável e aplicável à solução de problema inverso em redes hidráulicas, sobretudo recorrendo-se a poucos dados observados e ao desconhecimento das condições iniciais de estado permanente. Nos diversos problemas de identificação, as informações transientes obtidas da manobra mais brusca produziu estimações mais eficientes.

The mechanical strength of phosphates under friction-induced cross-linking

Purpose: In the present study, we consider mechanical properties of phosphate glasses under high temperatureinduced and under friction-induced cross-linking, which enhance the modulus of elasticity. Design/methodology/approach: Two nanomechanical properties are evaluated, the first parameter is the modulus of elasticity (E) (or Young's modulus) and the second parameter is the hardness (H). Zinc meta-, pyro - and orthophosphates were recognized as amorphous-colloidal nanoparticles were synthesized under laboratory conditions and showed antiwear properties in engine oil. Findings: Young's modulus of the phosphate glasses formed under high temperature was in the 60-89 GPa range. For phosphate tribofilm formed under friction hardness and the Young's modulus were in the range of 2-10 GPa and 40-215 GPa, respectively. The degree of cross-linking during friction is provided by internal pressure of about 600 MPa and temperature close to 1000°C enhancing mechanical properties by factor of 3 (see Fig 1). Research limitations/implications: The addition of iron or aluminum ions to phosphate glasses under high temperature - and friction-induced amorphization of zinc metaphosphate and pyrophosphate tends to provide more cross-linking and mechanically stronger structures. Iron and aluminum (FeO4 or AlO4 units), incorporated into phosphate structure as network formers, contribute to the anion network bonding by converting the P=O bonds into bridging oxygen. Future work should consider on development of new of materials prepared by solgel processes, eg., zinc (II)-silicic acid. Originality/value: This paper analyses the friction pressure-induced and temperature–induced the two factors lead phosphate tribofilm glasses to chemically advanced glass structures, which may enhance the wear inhibition. Adding the coordinating ions alters the pressure at which cross-linking occurs and increases the antiwear properties of the surface material significantly.

Seismic bearing capacity factors for spread foundations

The effect of horizontal earthquake body forces on the bearing capacity of foundations has been examined computationally in a rigorous manner by employing the method of stress characteristics. The bearing capacity factors N-c, N-q and N-y, due to the components of soil cohesion, ground surcharge pressure and soil unit weight respectively, have been plotted as a function of earthquake acceleration coefficient (a(h)) for different values of soil friction angle (phi). The inclusion of earthquake body forces causes a considerable reduction in the bearing capacity factors. The bearing capacity factors N-c and N-q are seen to be approximately of the same magnitude as those reported in the literature on the basis of different solution methods. However, the obtained values of N-y are found to be significantly smaller than the available results. The nature of the pressure distribution along the footing base and the geometry of the observed failure patterns vary with the consideration of earthquake body forces.

Factors influencing stick-slip motion: effect of hardness, crystal structure and surface texture

In the present investigation, efforts were made to study the different frictional responses of materials with varying crystal structure and hardness during sliding against a relatively harder material of different surface textures and roughness. In the experiments, pins were made of pure metals and alloys with significantly different hardness values. Pure metals were selected based on different class of crystal structures, such as face centered cubic (FCC), body centered cubic (BCC), body centered tetragonal (BCT) and hexagonal close packed (HCP) structures. The surface textures with varying roughness were generated on the counterpart plate which was made of H-11 die steel. The experiments were conducted under dry and lubricated conditions using an inclined pin-on-plate sliding tester for various normal loads at ambient environment. In the experiments, it was found that the coefficient of friction is controlled by the surface texture of the harder mating surfaces. Further, two kinds of frictional response, namely steady-state and stick-slip, were observed during sliding. More specifically, stead-state frictional response was observed for the FCC metals, alloys and materials with higher hardness. Stick-slip frictional response was observed for the metals which have limited number of slip systems such as BCT and HCP. In addition, the stick-slip frictional response was dependent on the normal load, lubrication, hardness and surface texture of the counterpart material. However, for a given kind of surface texture, the roughness of the surface affects neither the average coefficient of friction nor the amplitude of stick-slip oscillation significantly.

Pressure injury: an exploration of the relationship between risk factors and interface pressure

Pressure injuries are a serious risk for patients admitted to hospital and are thought to result from a number of forces operating on skin tissue (pressure, shear and friction). Most research on interface pressure (IP) has taken place using healthy volunteers or mannequins. Little is currently known about the relationship between pressure injury risk and IP for hospital patients. This relationship was investigated with a sample of 121 adult hospital patients. Pressure injury risk was evaluated using the Waterlow Risk Assessment Tool (WRAT) and IP was measured at the sacrum using a Tekscan ClinSeatTM IP sensor mat. Other factors considered were body mass index (BMI), blood pressure, reason for hospital admission, comorbidities and admission route to hospital. Patients were classified according to WRAT categories (‘low risk’, ‘at risk’, ‘high risk’, ‘very high risk’) and then remained still on a standard hospital mattress for 10 minutes while IP was measured. Participants in the ‘low risk’ group were significantly younger than all other groups (p<0.001) and there were some group differences in BMI. IP readings were compared between the ‘low risk’ group and all of the participants at greater risk. The ‘low risk’ group had significantly lower IP at the sacrum on a standard hospital mattress than those at greater risk (p=0.002). Those at greater risk tended to have IP readings at the low end of the compromised IP range. This study is significant because it describes a new, clinically relevant methodology and presents findings that challenge clinician assumptions about the relationships between pressure injury risk assessment and IP.

The societal benefits of reducing six behavioural risk factors : an economic modelling study from Australia

Background
A large proportion of disease burden is attributed to behavioural risk factors. However, funding for public health programs in Australia remains limited. Government and non-government organisations are interested in the productivity effects on society from reducing chronic diseases. We aimed to estimate the potential health status and economic benefits to society following a feasible reduction in the prevalence of six behavioural risk factors: tobacco smoking; inadequate fruit and vegetable consumption; high risk alcohol consumption; high body mass index; physical inactivity; and intimate partner violence.
Methods
Simulation models were developed for the 2008 Australian population. A realistic reduction in current risk factor prevalence using best available evidence with expert consensus was determined. Avoidable disease, deaths, Disability Adjusted Life Years (DALYs) and health sector costs were estimated. Productivity gains included workforce (friction cost method), household production and leisure time. Multivariable uncertainty analyses and correction for the joint effects of risk factors on health status were undertaken. Consistent methods and data sources were used.
Results
Over the lifetime of the 2008 Australian adult population, total opportunity cost savings of AUD2,334 million (95% Uncertainty Interval AUD1,395 to AUD3,347; 64% in the health sector) were found if feasible reductions in the risk factors were achieved. There would be 95,000 fewer DALYs (a reduction of about 3.6% in total DALYs for Australia); 161,000 less new cases of disease; 6,000 fewer deaths; a reduction of 5 million days in workforce absenteeism; and 529,000 increased days of leisure time.
Conclusions
Reductions in common behavioural risk factors may provide substantial benefits to society. For example, the total potential annual cost savings in the health sector represent approximately 2% of total annual health expenditure in Australia. Our findings contribute important new knowledge about productivity effects, including the potential for increased household and leisure activities, associated with chronic disease prevention. The selection of targets for risk factor prevalence reduction is an important policy decision and a useful approach for future analyses. Similar approaches could be applied in other countries if the data are available.

Effect of tool speeds during friction stir lap welding on mode of fracture and fracture strength of Al 6060-T5 joints

Friction stir lap welding (FSLW) of an age hardened Al alloy and evaluations of how FS speeds affected hooking and how hooking and softening due to FS affected fracture strength of the lap welds have been conducted. It was found that increasing rotation speed and reducing welding speed (v) increased the stir zone size (AB-SZ) and also hook size (h), although a maximum value of h (hMax) reached. The features of hooks for the observed - AB-SZ-h relationships are presented and explained. It was found that when h increased to a value of ~ 0.9 mm (for the 3 mm alloy sheets), it started to invoke a significant effect on reducing fracture strength. Factors such as FS softening and insufficient joining, limited the fracture strength of the lap welds for small h values and these are presented and discussed.

Experimental Study on Friction between Saline Ice and Steel

Understanding the interaction of sea ice with offshore structures is of primary importance for the development of technology in cold climate regions. The rheological properties of sea ice (strength, creep, viscosity) as well as the roughness of the contact surface are the main factors influencing the type of interaction with a structure. A device was developed and designed and small scale laboratory experiments were carried out to study sea ice frictional interaction with steel material by means of a uniaxial compression rig. Sea-ice was artificially grown between a stainless steel piston (of circular cross section) and a hollow cylinder of the same material, coaxial to the former and of the same surface roughness. Three different values for the roughness were tested: 1.2, 10 and 30 μm Ry (maximum asperities height), chosen as representative values for typical surface conditions, from smooth to normally corroded steel. Creep tests (0.2, 0.3, 0.4 and 0.6 kN) were conducted at T = -10 ºC. By pushing the piston head towards the cylinder base, three different types of relative movement were observed: 1) the piston slid through the ice, 2) the piston slid through the ice and the ice slid on the surface of the outer cylinder, 3) the ice slid only on the cylinder surface. A cyclic stick-slip motion of the piston was detected with a representative frequency of 0.1 Hz. The ratio of the mean rate of axial displacement to the frequency of the stick-slip oscillations was found to be comparable to the roughness length (Sm). The roughness is the most influential parameter affecting the amplitude of the oscillations, while the load has a relevant influence on the their frequency. Guidelines for further investigations were recommended. Marco Nanetti - seloselo@virgilio.it