Influência da geometria de corte no torneamento do eucalipto sp

In contrast to what happened in the past where it was possible to select which species had a lower degree of variation, it is now necessary to use fast-growing species with efficient processing. For that we use the wood of Eucalyptus sp and studies related to the machining processes and their parameters such as wear of cutting tools and roughness. The present work aims to analyze the influence of geometry of cutting tools of high speed steel and the influence of the diameter of the final pieces in the process of turning wood of Eucalyptus sp in relation to power consumption, roughness, temperature machining, chip formed and wear of cutting tools. It was observed that the smaller the diameter of the end parts and greater wear of the tools, the worse quality of the machined surfaces and the greater the power consumed in the process of machining

Fresamento de madeiras de média densidade: MDF

The technological expansion and market manufactured wood as wood paneling makes the research of processes involving this material are increasingly necessary . The present study examines the milling process MDF - fiberboard with average density endmill with helical teeth , with the analysis of the surface finish by evaluating the surface roughness ( Ra) and analysis of the power consumption . We analyzed three types of cuts in milling : concordant , discordant , and cut top . We used 5 rpm (6000 , 8000 , 10000 , 12000 and 14000 RPM) , establishing five-speed cutting, 301 , 402 ,502, 603 and 703 m / min respectively. Five forward speeds and 4, 6, 8, 10 and 12 m / min. Each condition was repeated six times , totaling 180 tests. The results of roughness were obtained from rugosimeter data and the power consumption were obtained by Hall-effect sensor . These results were statistically analyzed using analysis of variance and Tukey test . Finally it was concluded that there are few significant differences between the results themselves vary roughness when cutting speeds and feed and no major differences in power consumption . The best surface quality and lower power consumption were for cutting speed of 703 m / min . To varying forward speed , the speed of 4 m / min showed better surface quality and lower power consumption

Levantamento para a implantação de um sistema de gestão da qualidade segundo a norma NBR ISO/IEC 17025:2005 no Laboratório de celulose e papel da UNESP-Itapeva

The aim of this study is to perform a situational analysis of the Laboratory of pulp and paper-UNESP ITAPEVA for conducting proposal the accreditation according to ISO / IEC 17025:2005. The ISO / IEC 17025 establishes the criteria for those laboratories wishing to demonstrate their technical competence, which have an effective quality system and are able to generate technically valid results, establishing a single international standard for certifying the competence of laboratories to carry tests and / or calibrations, including sampling. The case study was conducted on laboratory Pulp and Paper Universidade Estadual Paulista (UNESP), campus Itapeva, where we compared the views of the technician responsible for the laboratory and a regular user. The generated conclusion is that the laboratory is unable to initiate an accreditation process, because it fails the requirements such as quality manual, register of subcontractors, research of customer satisfaction, schedule of internal audits, schedule for completion of critical analysis, profile of the functions required, functions current description, documentation of technical requirements for accommodation and environmental conditions, calibration programs, equipment calibration program, programs calibration standards and reports and / or certificate of test and / or calibration, that are in accordance with ISO / IEC 17025:2005, beyond that there is not the possibility to develop and implement a quality system without the commitment of everyone involved, regardless of the functional hierarchy

Caracterização físico-mecânica de painel de MDP produzido com madeira de Eucalipto e Bracatinga

This work is the production of particleboard of particles reconstituted from MDP (Medium Density Particleboard) adding particles in the inner layer of Mimosa Scarelli, popularly known as bracatinga, the ratios of 0%, 25%, 50%, 75% and 100%. The panel produced is composed of three layers, two external particles with smaller particle size and an inner layer composed of particles of larger particle sizes. Assays were performed based on physical and mechanical NBR 14.810/2006 for the determination of the board density, thickness swelling, water absorption, moisture content, bending strength, shear strength and residual moisture, and testing of particle size not existing in the standard cited. The results were analyzed and compared the results of the commercial boards made from 100% eucalyptus, based on the limits specified by the ABNT NBR 14.810/2006. The values of the tests were close to the normative specifications indicating positively the production of MDP with wood decay.

O impacto da implantação do sistema ERP na usinagem de moveis de uma empresa de medio porte

This paper analyzes the impact of implementing an information system, Enterprise Resource Planning - ERP, in a small business of the furniture industry. The goal this is show the impacts felt during and after implementation, showing behavioral and technological changes made by the study. The paper concludes by citing about the importance of cultural and behavioral changes for the good use of the system, besides showing the need to adapt to new technologies and ways of working to adapt to today's world of constant change and eternal conflict of the market

Fresamento de Eucalyptus grandis

The process of milling wood is widely used in operations such as planing and manufacturing frames . Machines like planers , desengrossadeiras , routers , moldureiras and machining centers employ the milling process for cutting wood . In this work the process of milling CNC machining center of Eucalyptus grandis was studied because this is very much used in furniture , but without consistent studies on this process . This work a CNC machining center brand TECH Z1 for analysis of surface quality ( Ra ) in relation to the variation of cutting speed and feed in concordant and discordant tangential milling and face milling was used . We used Eucalyptus grandis . Four forward speeds ( 3, 5 , 7, and 9 m / min ) for four shear rates ( 5,9; 8,4; 10,9 and 13,4 m/s ) were used. Was used for testing a cutter finishing top speed steel with helical teeth 16mm in diameter . 6 repetitions for each test condition were performed . From the results it was observed that the best results for roughness Vc = 10,9 m / s were obtained for the milling concordant with the forward speed Vf = 7 m / min. As for Vf = 5 m / min the best finish was achieved with Vc = 8,4 m /s in discordant for milling . The feedrate and cutting influenced the roughness . The senses of concordant and discordant and cut the top and the top had a significant difference in roughness

Eficiência energética em uma indústria madeireira

In wood processing industries, which use electrical equipment in the production process, in most cases these are badly scaled or operate under inadequate conditions, resulting directly in industrial energy efficiency, which proves important because besides having technological innovation, also with practices and policies, aims to decrease power consumption. So in a wiring project should take into account the variables that influence energy efficiency. Thus this work has been reviewed and subsequently calculated some of these variables, such as active power, power factor and demand for the entire industry (global) and also for specific equipment, the chipper. The network analysis was performed in a wood processing industry in the city of Taquarivaí - SP, and evaluated these variables with a network analyzer and also by analysis on energy bills, which were found in both analysis levels below those found in literature. These factors are due to poor design, improper use, storage of equipment or even by characteristic of the production process, ie, the equipment running on empty because of the volatility of production

Proposição de um checklist de acompanhamento de processos construtivos habitacionais em wood-frame

The need for housing in Brazil is very large, and despite government efforts to address this issue, the housing deficit is too large. When analyzing markets without this problem, it is concluded that one of the factors that influence this model is the construction adopted by Brazilian society that is in masonry. Alternatively, the system can be used in constructive Wood-frame. To apply this system in Brazil, one can say that the workmanship and the materials available to meet the demand would be created in a short period of adjustments and capabilities, but identifies himself as one of the biggest problems the planning and management of works. And one of the tools for solving this problem is to use a checklist of the activities of constructive process, avoiding forgetting or not aware of the activities necessary to complete the project

Influência da lignina residual no estágio final de branqueamento com peróxido de hidrogênio

Dentre os reagentes alternativos, têm-se destacado o peróxido de hidrogênio, visando atender às demandas de produção de celulose ECF. Reagentes como cloro e dióxido de cloro reagem com a lignina residual, levando à formação de compostos organoclorados, fator negativo para as questões relacionadas ao meio ambiente. O fator kappa (FK) é determinante para a dosagem de dióxido de cloro em seqüencias de branqueamento que determinarão a alvura requerida e reduzirão a formação de compostos organoclorados no licor residual. O presente estudo avaliará o efeito da lignina residual através do número de permanganato, após o estágio D1, no branqueamento com peróxido de hidrogênio. Foram realizados cinco branqueamentos de polpas iguais por seqüências ECF em ensaios laboratoriais, variando-se o fator kappa entre eles. O branqueamento foi realizado com uma polpa kraft de eucalipto, prédeslignificada com oxigênio, utilizando a quantidade de reagentes requeridas para cada estágio, em sacos de polietileno e mantidas em banho de vapor com controle de temperatura pelo tempo requerido. A seqüência D(E+P)DP proposta foi comparada com a seqüência D(E+P)DD. Os métodos utilizados para realizar este estudo são os de procedimento padrão conforme as normas TAPPI e CPPA para branqueamento em laboratório de polpa celulósica. Foram avaliados os parâmetros de qualidade da polpa branqueada com os valores de alvura, viscosidade, número kappa, número de permanganato, reversão de alvura e custo do processo de branqueamento e a influência do fator kappa sobre cada uma das condições propostas. Os resultados foram interpretados com base para as polpas que atingiram a alvura objetivo de 90 %ISO. Verificou-se que o FK ideal obtido foi de 0,20 para as seqüências avaliadas. A lignina residual afetou negativamente o branqueamento de todas as sequências, sendo a sequência D(E+P)DP com FK de 0,20 e carga ...

Análise granulométrica do compósito cimentício produzido com adição de resíduos de madeira e escória

Since the early twenty-first century, the construction sector has been the second largest on the rise in the Brazilian industrial sector, with a growth of 1.4% in 2012, and is likely to remain at this level for a long time. However, unlike decades ago, the industry has been seeking in its manufacturing process, sustainable materials, encompassing in their works the concept of sustainability. Thus, the timber sector seeks to satisfy a market increasingly demanding, innovating techniques and utilization being less aggressive to the environment. The purpose of this study was to produce and evaluate the mechanical strength of the composite cement with the addition of wood residues and slag low oven. Therefore, it was made 42 specimen cement-slag-wood, carried out in two steps. Since at the first, it was varied only the slag particle size, and at the second, through the best result of the previous step, it was varied the wood particles granulometry. The mechanical performance of the composite was evaluated by the results obtained in the compression test and the physical test for determining the density of the material. In the first step of the process can be concluded that the best result was achieved with the use of slag particles retained on the 60 mesh sieve. In the second phase of the study concluded that the best results were achieved with wood particles with the large particles, i.e. particles retained on the 10 mesh sieve. Both in the first and in the second step it can be seen that there has been the influence of the particle size of the waste materials. With the obtained results, could be evaluated that the use of waste for the production of cement-slag-wood composite showed lower performance when compared to the results obtained in studies without the use of waste. However, some applications are feasible to be performed with the use of composite wood-cement-slag

Caracterização física e mecânica de compensado produzido com dois diferentes adesivos em duas variações de pressão de prensagem

The adhesives used in the production of engineered boards have been object of study over the years in order to improve the properties of the boards with less energy consumption, lower production costs and reduced environmental impact. In addition to that, process variables may affect the properties of the board. The present study aimed to characterize sheets of plywood, manufactured with two types of adhesives, under two different pressing conditions. The adhesives used for the study were Phenol-formaldehyde and Polyurethane castor oil based. The pressure of pressing was varied in a range from 75 to 160 Bar, in order to verify how they influence the physical and mechanical properties of the board. The tests performed resulted in a conclusion that shows that the moister content of the veneers interferes on the physical and mechanical tests. In general, boards produced with polyurethane resin showed superior physical and mechanical results; although the ones produced with phenol formaldehyde at a pressure of 75 Bar had always equal or higher values, compared to what is found in literature

Produção e caracterização físico-mecânica de painel de compensado de Eucalyptus sp. e adesivo PVA

Studies on new adhesives and resins for bonding wood and wood products are being conducted with the intention of improving their properties, taking into account a lower environmental impact. For this reason new formulations of polyvinyl acetate (PVA) adhesives have been developed, because they have no chemicals in its composition extremely polluting and harmful to health, as is the case of formaldehyde-based resins, which in turn are the most commonly used today for wood panels production. This study tested three different formulations of PVA adhesives, with different times and temperatures of pressing for the production of Eucalyptus sp. Plywood, coming up in satisfactory results with respect to shear strength at the bondline, which was higher for the PVA adhesives compared with urea-formaldehyde and phenol. The results of MOE and MOR were lower than those values of the panels produced with urea and phenol-formaldehyde, and the results of physical tests showed to be close to the panels produced with these same adhesives

Estudo da secagem natural e forçada das folhas de Corymbia Citriodora a partir da extração de óleos essenciais

Essential oils are products from plants and can be located in parts or in its entirety. There are several methods for its extraction, where the most suitable depends on the plant or the use of the essence. The main species cultivated in Brazil are the Corymbia citriodora, Eucalyptus globulus and Eucalyptus staigeriana. The Corymbia citriodora is a species that was introduced in Brazil along with other species, with the initial objective of timber production. The yield of oil can range from 0.5 % to 3.0% according to the literature and this can be optimized by reducing the moisture content of the leaves. Studies show that the lower water content in the leaves allows the vapor stream generated in the extractor can drag, more efficiently, the volatiles stored in the cells as compared with the green material. The drying of the sheets is important for companies, so that there is transport of water, increasing the volume of the sheets to distillation and hence a greater volume of oil. The objective of this study was to compare the drying methods, analyzing the income of the essence and determine the best method to optimize the yield of essential oil. Experimental tests were performed natural drying 10, 15 and 20 days and fluidized with times of 60, 90 and 120 minutes and after drying were extractions of the oil. The results obtained for fresh leave yield was 1.20 % and the drying time which showed the highest yield was 15 and 20 days with 2.90 % and 2.70 % yield, respectively, with the lowest level humidity of 16%. The yields obtained in fluidized bed drying did not change as the natural drying to between 1.64% and 1.7%. It is concluded that the decreased level of the sheets increases the yield of oil and the temperature in the fluidized bed is essential for the removal of water from the leaves necessary to increase the yield

Análise das propriedades da madeira de estrutura de telhado após a ocorrência de um incêndio

The present study evaluated the mechanical properties of pieces of wood coming from the roof structure of a residence subject fire in the rural area of Itapeva/SP. The structure was built 25 years ago using wooden beams of the species Guarucaia (Peltophorum vogelianum), where the specimens were removed. The research methodology included qualitative evaluation of the samples, estimating the layer pyrolysis and carbonization of the wood, measuring of density and mechanical tests of compression parallel to grain, tension parallel to grain and shear. The mechanical properties of wood were analytically correlated with the layers carbonization and pyrolysis that are influenced by the temperature and time of fire; these values were estimated at 1000 °C and two hours for the case in question. The results indicate that the strength properties of degraded wood are different from a healthy wood. The level of thermodegradation, in general, can be measured by density, result in weight loss due to decomposition of the wooden components.

Estudo de caso de controle estatístico de processo: levantamento estatístico de defeitos em molduras

This graduate work approaches the study of Statistical Process Control - SPC, in a stage production of an industrial frame, aiming to use the tool of statistical process control (SPC) to assess the process capability. Where the process needs improvement as well not meet the specifications. Assessing the needs that the company needs to improve quality management, and the difficulties they present during the implementation of the CEP. The present study is to use the method of case study. The results are presented through study of the level of defects using Pareto diagrams and control chart by - (p) fraction defective, and checking the capacity and stability of the process using control charts and histograms XbarraR. The process demonstrated the need for improvements in process and quality management. At the end of the work are presented suggestions for improving the quality system of the company