Unique nanoporous antibacterial membranes derived through crystallization induced phase separation in PVDF/PMMA blends

In this study, a unique method was adopted to design porous membranes through crystallization induced phase separation in PVDF/PMMA (poly(vinylidene fluoride)/poly(methyl methacrylate)) blends. By etching out PMMA, which segregates either in the interlamellar and/or in the interspherulitic regions of the blends, nanoporous hierarchical structures can be derived. Different nanoparticles like titanium dioxide (TiO2), silver nanoparticle (Ag) decorated carbon nanotubes (Ag-CNTs), TiO2 decorated CNTs (TiO2-CNTs), Ag decorated TiO2 (Ag-TiO2) and Ag-TiO2 decorated CNTs (Ag@TiO2-CNTs) were synthesized and melt mixed with 80/20 PVDF/PMMA blends to render antibacterial activity to the membranes. Scanning electron microscopy (SEM) was used to study the crystalline morphology of the membranes. A significant improvement in the trans-membrane flux was obtained in the blends with Ag@TiO2 decorated CNTs as compared to the membranes derived from the neat blends, which can be attributed to the interconnected pores in these membranes. Both qualitative and quantitative studies of antifouling and antibacterial activity (using E. coli as a model bacterium) were performed using the standard plate count method. SEM micrographs clearly showed that the antifouling activity of the membranes was improved with addition of Ag@TiO2-CNTs. In the quantitative standard plate count method, the bacterial colony significantly decreased with the addition of Ag@TiO2-CNTs as against neat blends. This study opens a new avenue in the fabrication of polymer blend based membranes for water filtration.

Designer porous antibacterial membranes derived from thermally induced phase separation of PS/PVME blends decorated with an electrospun nanofiber scaffold

We report the development of porous membranes by thermally induced phase separation of a PS/PVME (polystyrene/polyvinylmethyl ether]) blend, which is a typical LCST mixture. The morphology of the membrane after etching out the PVME phase was characterized by scanning electron microscopy. To give the membrane an antibacterial surface, polystyrene (PS) and polyvinyl(methyl ether)]-alt-maleic anhydride (PVME-MAH) with silver nanoparticles (nAg) were electrospun on the membrane surface. Pure water flux was evaluated by using a cross-flow membrane setup. The microgrooved fibers changed the flux across the membrane depending on the surface properties. The antibacterial properties of the membrane were confirmed by the reduction in the colony count of E. coli. The SEM images show the disruption of the bacterial cell membrane and the antibacterial mechanism was discussed.

Unimpeded permeation of water through biocidal graphene oxide sheets anchored on to 3D porous polyolefinic membranes

3D porous membranes were developed by etching one of the phases (here PEO, polyethylene oxide) from melt-mixed PE/PEO binary blends. Herein, we have systematically discussed the development of these membranes using X-ray micro-computed tomography. The 3D tomograms of the extruded strands and hot-pressed samples revealed a clear picture as to how the morphology develops and coarsens over a function of time during post-processing operations like compression molding. The coarsening of PE/PEO blends was traced using X-ray micro-computed tomography and scanning electron microscopy (SEM) of annealed blends at different times. It is now understood from X-ray micro-computed tomography that by the addition of a compatibilizer (here lightly maleated PE), a stable morphology can be visualized in 3D. In order to anchor biocidal graphene oxide sheets onto these 3D porous membranes, the PE membranes were chemically modified with acid/ethylene diamine treatment to anchor the GO sheets which were further confirmed by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and surface Raman mapping. The transport properties through the membrane clearly reveal unimpeded permeation of water which suggests that anchoring GO on to the membranes does not clog the pores. Antibacterial studies through the direct contact of bacteria with GO anchored PE membranes resulted in 99% of bacterial inactivation. The possible bacterial inactivation through physical disruption of the bacterial cell wall and/or reactive oxygen species (ROS) is discussed herein. Thus this study opens new avenues in designing polyolefin based antibacterial 3D porous membranes for water purification.

Textile wastewater treatment using granular activated carbon adsorption in fixed beds

This work involved the treatment of industrial wastewater from a nylon carpet printing plant which currently receives no treatment and is discharged to sea. As nylon is particularly difficult to dye, acid dyes are required for successful coloration and cause major problems with the plant's effluent disposal in terms of color removal. Granular activated carbon Filtrasorb 400 was used to treat a ternary solution of acid dyes and the process plant effluent containing the dyes in a fixed-bed column system. Experimental data were correlated using the bed depth service time (BDST) model to previously published work by the authors for single dye adsorption. The results were expressed in terms of the BDST adsorption capacity, in milligrams of adsorbate per gram of adsorbent, and indicated that there was a 12-25% decrease iri adsorption capacity in the ternary system compared to the single component system; This reduction has been attributed to competitive adsorption occurring in the ternary component system. Dye adsorption from the process plant effluent showed an approximate 65% decrease in adsorption capacity compared to the ternary solution system. This has been attributed to interference caused by the other colorless textile effluent pollutants found in the process wastewater. A chemical oxygen demand analysis on these components indicated that the dyes accounted for only 14% of the total oxygen demand.

Multifunctional polymer/porous boron nitride nanosheet membranes for superior trapping emulsified oils and organic molecules

Effective oil/water separation and removal of organic molecules from water are of worldwide importance for water source protection. Multifunctional sorbent materials with excellent sorption capacity, stability, and recyclability properties need to be developed. Here, flexible and multifunctional polymer/porous boron nitride nanosheets (BNNSs) membranes with high water permeability, exhibiting high effectiveness and stability in the purification of simulated wastewater tainted with either oil/water emulsion or organic molecules, are reported. Remarkably, the flexible nature of these porous membranes enables simplicity of operation for water remediation processing and ease of post-processing collection. The composite membrane also displays a remarkably high permeability of 8 × 10⁴ L μm m^-2 h^-1 bar^-1, roughly three orders of magnitude higher than pure polymer, and excellent filter efficiencies for the pharmaceuticals ciprofloxacin, chlortetracycline, and carbamazepine (up to 14.2 L g^-1 of BNNSs in the composite membrane for a concentration of 10 mg L^-1 ciprofloxacin) and the dye methylene blue (up to 9.3 L g^-1 of BNNSs in the composite membrane at a concentration of 30 mg L^-1). Exhausted membranes can be readily rejuvenated by simple washing with retention of their high-performance characteristics. The results demonstrate the potential efficacy and practicality of these membranes for water cleaning.

Comparison of the properties of compacted and porous lamellar chitosan-xanthan membranes as dressings and scaffolds for the treatment of skin lesions

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Sintering of porous alumina obtained by biotemplate fibers for low thermal conductivity applications

In this research report, a sintering process of porous ceramic materials based on Al2O3 was employed using a method where a cation precursor solution is embedded in an organic fibrous cotton matrix. For porous green bodies, the precursor solution and cotton were annealed at temperatures in the range of 100-1600°C using scanning electron microscopy (SEM) and thermogravimetric (TG) analysis to obtain a porous body formation and disposal process containing organic fibers and precursor solution. In a structure consisting of open pores and interconnected nanometric grains, despite the low porosity of around 40% (calculated geometrically), nitrogen physisorption determined a specific surface area of 14m2/g, which shows much sintering of porous bodies. Energy dispersive X-ray (EDX) and X-ray diffraction (XRD) analytical methods revealed a predominant amount of α-Al2O3 in the sintered samples. Thermal properties of the sintered Al2O3 fibers were obtained by using the Laser Flash which resulted in the lower thermal conductivity obtained by α-Al2O3 and therefore improved its potential use as an insulating material. © 2012 Elsevier Ltd.

Porous silicon technology for integrated microsystems

With the development of micro systems, there is an increasing demand for integrable porous materials. In addition to those conventional applications, such as filtration, wicking, and insulating, many new micro devices, including micro reactors, sensors, actuators, and optical components, can benefit from porous materials. Conventional porous materials, such as ceramics and polymers, however, cannot meet the challenges posed by micro systems, due to their incompatibility with standard micro-fabrication processes. In an effort to produce porous materials that can be used in micro systems, porous silicon (PS) generated by anodization of single crystalline silicon has been investigated. In this work, the PS formation process has been extensively studied and characterized as a function of substrate type, crystal orientation, doping concentration, current density and surfactant concentration and type. Anodization conditions have been optimized for producing very thick porous silicon layers with uniform pore size, and for obtaining ideal pore morphologies. Three different types of porous silicon materials: meso porous silicon, macro porous silicon with straight pores, and macro porous silicon with tortuous pores, have been successfully produced. Regular pore arrays with controllable pore size in the range of 2µm to 6µm have been demonstrated as well. Localized PS formation has been achieved by using oxide/nitride/polysilicon stack as masking materials, which can withstand anodization in hydrofluoric acid up to twenty hours. A special etching cell with electrolytic liquid backside contact along with two process flows has been developed to enable the fabrication of thick macro porous silicon membranes with though wafer pores. For device assembly, Si-Au and In-Au bonding technologies have been developed. Very low bonding temperature (~200 degrees C) and thick/soft bonding layers (~6µm) have been achieved by In-Au bondi ng technology, which is able to compensate the potentially rough surface on the porous silicon sample without introducing significant thermal stress. The application of the porous silicon material in micro systems has been demonstrated in a micro gas chromatograph system by two indispensable components: an integrated vapor source and an inlet filter, wherein porous silicon performs the basic functions of porous media: wicking and filtration. By utilizing a macro porous silicon wick, the calibration vapor source was able to produce a uniform and repeatable vapor generation for n-decane with less than a 0.1% variation in 9 hours, and less than a 0.5% variation in rate over 7 days. With engineered porous silicon membranes the inlet filter was able to show a depth filtration with nearly 100% collection efficiency for particles larger than 0.3µm in diameter, a low pressure-drop of 523Pa at 20sccm flow rate, and a filter capacity of 500µg/cm2.

Fouling of tubular ceramic membranes during processing of cane sugar juice

This paper examines the fouling characteristics of four tubular ceramic membranes with pore sizes 300 kDa, 0.1 μm and 0.45 μm installed in a pilot plant at a sugar factory for processing clarified cane sugar juices. All the membranes, except the one with a pore size of 0.45 μm, generally gave reproducible results through the trials, were easy to clean and could handle operation at high volumetric concentration factors. Analysis of fouled and cleaned ceramic membranes revealed that polysaccharides, lipids and to a lesser extent, polyphenols, as well as other colloidal particles cause fouling of the membranes. Electrostatic and hydrophobic forces cause strong aggregation of the polymeric components with one another and with colloidal particles. To combat irreversible fouling of the membranes, treatment options that result in the removal of particles having a size range of 0.2–0.5 μm and in addition remove polymeric impurities, need to be identified. Chemical and microscopic evaluations of the juices and the structural characterisation of individual particles and aggregates identified options to mitigate the fouling of membranes. These include conditioning the feed prior to membrane filtration to break up the network structure formed between the polymers and particles in the feed and the use of surfactants to prevent the aggregation of polymers and particles.

Preparation of Microporous Membranes by Swift Heavy Ion Irradiation and Impedance Characterization

Polypropylene (PP) microporous membranes were successfully prepared by swift heavy ion irradiation and track-etching. Polypropylene foils were irradiated with Au-197 ions of kinetic energy 11.4 MeV.u(-1) (total energy of 2245.8 MeV) and fluence 1x10(8) ions.cm(-2) at normal incidence. The damaged regions produced by the gold ions along the trajectories were etched in H2SO4 and K2Cr2O7 solutions leading to the formation of cylindrical pores in the membranes. The pore diameters of the PP microporous membranes increased from 380 to 1610 nm as the etching time increased from 5 to 30 min. The surface and cross-section morphologies of the porous membranes were characterized by scanning electron microscopy (SEM). The micropores in the membranes were found to be cylindrical in shape, homogeneous in distribution, and equal in size. Some mathematical relations of the porosity of the PP microporous membranes were established by analytic derivation. The microporous membranes were used in lithium-ion batteries to measure their properties as separators. The electrical conductivity of the porous membrane immersed in liquid electrolyte was found to be comparable to that of commercial separators by electrochemical impedance spectroscopy (EIS). The results showed that the porosity and electrical conductivity were dependent on the ion fluence and etching time. By adjusting these two factors, microporous membranes with good porosity and electrical conductivity were made that met the requirements for commercial use.

SURFACE-MODIFIED HYDROPHILIC MEMBRANES IN MEMBRANE DISTILLATION

The porosity and the hydrophobicity of membranes are two essential requirements for membrane distillation (MD) of aqueous solutions. So far, the hydrophobic porous membranes used in MD studies have been prepared from hydrophobic materials. In this work, hydrophilic cellulose acetate and cellulose nitrate membranes were modified into hydrophobic membranes by radiation grafting polymerization and plasma polymerization, and used in MD studies successfully. The results indicated that modified membranes with good performance in MD can be obtained if the modifying conditions are controlled appropriately. Especially plasma polymerization, in which many particular kinds of monomer could be polymerized onto the surface of porous materials, has become an efficient method to prepare hydrophobic porous membrane with high performance from hydrophilic membranes. It will stimulate the development and practical application of MD.

Caracterização de novas membranas de titanossilicatos microporosos por ensaios de permeabilidade

O interesse crescente das membranas inorgânicas deve-se à potencial aplicação em novas áreas de investigação e da indústria, e em alternativa a operações mais convencionais. Em particular, as membranas de titanossilicatos oferecem vantagens importantes sobre as de zeólitos, pois podem ser sintetizadas sem agentes estruturantes orgânicos, para evitar a calcinação subsequente usualmente responsável por defeitos irreversíveis, exibem novas possibilidades de substituição isomórfica da matriz, permitindo um ajuste mais fino das propriedades catalíticas e de adsorção, e são capazes de separar misturas com base em diferenças de afinidade e tamanho molecular (efeito de peneiro). Os objectivos principais deste trabalho foram: i) a caracterização dinâmica de membranas do tipo zeolítico sintetizadas no Laboratório Associado CICECO, realizando-se experiências de permeação com gases puros e misturas; ii) o desenvolvimento e validação de novos modelos para a transferência de massa multicomponente através de membranas porosas pela abordagem de Maxwell-Stefan, tendo em conta os mecanismos específicos encontrados, particularmente a contribuição por difusão superficial; e iii) a modelação dos pontos experimentais medidos, bem como dados compilados da literatura. De forma a realizar os ensaios de permeação, desenhou-se, montou-se e testou-se uma instalação experimental. Para gases puros, os objectivos principais foram a medição de permeâncias a temperatura constante, por variação da pressão transmembranar r ( ΔP ), e de permeâncias a temperatura programada, conduzidas a ΔP constante. Seguidamente, calcularam-se as selectividades ideais. Em relação a misturas, a determinação de selectividades reais requer as fracções molares no permeado e no retido. Na globalidade, estudaram-se três suportes diferentes (aço inoxidável e α − alumina) e dezanove membranas de AM-3, ETS-10, ZSM-5 e zeólito 4A, utilizando-se H2, He, N2, CO2, e O2. A primeira avaliação exploratória da qualidade das membranas foi feita permeando azoto à temperatura ambiente. Assim, permeâncias superiores a 10−6 mol/m2s.Pa evidenciavam defeitos grosseiros, levando-nos a efectuar cristalizações adicionais sobre as primeiras camadas. Este procedimento foi implementado com oito membranas. Um trabalho experimental mais detalhado foi conduzido com cinco membranas. Membranas com curvas permeância-temperatura ( Π −T ) decrescentes indicam tipicamente transporte viscoso e de Knudsen, i.e. meso e macrodefeitos. Por exemplo, a membrana nº 3 de AM-3 exibiu este comportamento com H2, He, N2 e CO2 puros. A contribuição de Knudsen foi confirmada pela relação linear encontrada entre as permeâncias e o inverso da raiz quadrada da massa molar. O mecanismo viscoso foi também identificado, pois as permeâncias eram inversamente proporcionais à viscosidade do gás ou, atendendo a equações do tipo de Chapman-Enskog, directamente proporcionais a 2 0.5 k d M (onde k d é o diâmetro cinético e M a massa molar). Um comportamento de permeação distinto observou-se com a membrana nº 5 de AM-3. As permeâncias registadas a temperatura programada eram aproximadamente constantes para o N2, CO2 e O2, enquanto com o H2 cresciam significativamente. Conjuntamente elas evidenciam a ocorrência de macro, meso e microdefeitos intercristalinos. O transporte gasoso activado através dos microporos compensa o impacto diminuidor dos meso e macroporos. Ao contrário do N2, CO2 e O2, o pequeno diâmetro do hidrogénio torna-lhe possível permear através dos microporos intracristalinos, o que lhe adiciona um mecanismo de transferência responsável por esse crescimento. No que respeita à difusão superficial, o sistema CO2/ZSM-5 pode ser tomado como um exemplo paradigmático. Uma vez que este zeólito adsorve o CO2, as permeâncias diminuem com o crescimento de ΔP , em virtude de as concentrações no sólido aumentarem de forma não linear e tenderem para a saturação. Os resultados contrastantes obtidos com azoto realçam ainda mais o mecanismo superficial, pois o N2 não é adsorvido e as permeâncias medidas são constantes. Globalmente, as selectividades ideais calculadas ( α* ) variam de cerca de 1 a 4.2. Este parâmetro foi também utilizado para discriminar as melhores membranas, uma vez que baixos valores de α* denotam o escoamento viscoso não-selectivo típico de macrodefeitos. Por exemplo, o H2/CO2 na membrana nº 3 de AM-3 apresentou α* = 3.6 − 4.2 para 40–120ºC, enquanto que na membrana nº 5 de AM-3 originou α* = 2.6 − 3.1. Estes resultados corroboraram as observações anteriores, segundo as quais a membrana nº 5 era melhor do que a nº 3. Alguns ensaios foram realizados com membranas saturadas com água para aumentar a selectividade: as medições mostraram claramente uma melhoria inicial seguida de uma redução consistente de α* com o aumento da temperatura, devido à remoção das moléculas de água responsáveis pela obstrução de alguns poros. Em relação às selectividades reais de misturas contendo hidrogénio, devem ser realizadas mais experiências e a quantificação do hidrogénio deve ser melhorada. No que concerne à modelação, novos factores termodinâmicos de Maxwell- Stefan foram derivados para as isotérmicas mono e multicomponente de Nitta, Langmuir-Freundlich e Toth, tendo sido testadas com dados de equilíbrio e de permeação da literatura. (É importante realçar que só estão publicadas equações para Langmuir e Dual-Site Langmuir de componentes puros e misturas). O procedimento de validação adoptado foi exigente: i) as isotérmicas multicomponente foram previstas a partir das de gás puro; ii) os parâmetros de difusão dos componentes puros foram ajustados a dados de permeação de cada gás; iii) depois, as difusividades cruzadas de Maxwell- Stefan foram estimadas pela relação de Vignes; finalmente, v) as novas equações foram testadas usando-se estes parâmetros, tendo sido capazes de estimar com sucesso fluxos binários. Paralelamente ao enfoque principal do trabalho, derivou-se um novo modelo para permuta iónica em materiais microporosos baseado nas equações de Maxwell-Stefan. Este foi validado com dados experimentais de remoção de Hg2+ e Cd2+ de soluções aquosas usando ETS-4. A sua capacidade preditiva foi também avaliada, sendo possível concluir que se comporta muito bem. Com efeito, conseguiram-se boas previsões com parâmetros optimizados a partir de conjuntos de dados independentes. Este comportamento pode ser atribuído aos princípios físicos sólidos da teoria de Maxwell-Stefan.

Decolourisation of real textile waste using electrochemical techniques: Effect of electrode composition

The present paper presents the study of the decolourisation of real textile effluent by constant current electrolysis in a flow-cell using a DSAO type material. The effect of using different anode materials (Ti/Ru0.3Ti0.7O2; Ti/Ir0.3Ti0.7O2; Ti/RuxSn1-xO2, where X = 0.1, 0.2 or 0.3) on the efficiency of colour removal is discussed. Attempts to perform galvanostatic oxidation (40 and 60 mA cm(-2)) on the as-received effluent demonstrate that colour removal and total organic carbon (TOC) removal are limited. In this case the greatest degree of colour removal is achieved when anode containing 90% SnO2 is used. If the conductivity of the effluent is increased by adding NaCl (0.1 mol L-1) appreciable colour/TOC removal is observed. The efficiencies of colour and TOC removal are discussed in terms of the energy per order (E-EO/kWhm(-3) order(-1)) and energy consumption (E-C/kW h kg(-1) TOC), respectively. Finally, the extent of colour removal is compared to consent levels presented in the literature. (C) 2008 Elsevier B.V. All rights reserved.

Photocatalytic degradation of dye effluent by titanium dioxide pillar pellets in aqueous solution

Photocatalytic oxidation (PCO) process is an effective way to deal with organic pollutants in wastewater which could be difficult to be degraded by conventional biological treatment methods. Normally the TiO2 powder in nanometre size range was directly used as photocatalyst for dye degradation in wastewater. However the titanium dioxide powder was arduous to be recovered from the solution after treatment. In this application, a new form of TiO2 (i.e. pillar pellets ranging from 2.5 to 5.3 mm long and with a diameter of 3.7 mm) was used and investigated for photocatalytic degradation of textile dye effluent. A test system was built with a flat plate reactor (FPR) and UV light source (blacklight and solar simulator as light source respectively) for investigating the effectiveness of the new form of TiO2. It was found that the photocatalytic process under this configuration could efficiently remove colours from textile dyeing effluent. Comparing with the TiO2 powder, the pellet was very easy to recovered from the treated solution and can be reused in multiple times without the significant change on the photocatalytic property. The results also showed that to achieve the same photocatalytic performance, the FPR area by pellets was about 91% smaller than required by TiO2 powder. At least TiO2 pellet could be used as an alternative form of photocatalyst in applications for textile effluent treatment process, also other wastewater treatment processes.

Photocatalytic degradation of dyes in wastewater using TiO2/UV in a flat-plate reactor

The photocatalyst TiO₂ with UV irradiation was used to degrade dyes in textile effluent in a flat-plate photoreactor. A test system was built with the reactor area of 1 x 0.3m2, UV light of six 36W-blacklight. TiO₂ powder P25 with BET surface area 50±15m2/g, average primary particle size 21 nm, purity> 99.5% and content of 83.9% anatase and 16.1 % rutile was used as the photocatalyst. A number of dyes commonly present in dyeing wastewater were tested in this study. The different operating parameters, such as dosage of photocatalyst, the structure of the reactor, flow rates through the flat-plate reactor, UV radiation intensity and tilted angle of the reactor, were investigated. The results showed that the photocatalytic process could efficiently remove most of the colour contained in the dyeing wastewater. It was experimentally observed that first-order kinetics was adequate for characterising the process. The flow rate and the tilted angle had some influence on the film thickness of the fluid in the reactor and the empirical correlation between the film thickness of the fluid and these two parameters was developed. The photoreaction rate was mainly determined by the film thickness of the fluid on the reactor surface and the dosage of the photocatalyst. Optimum operating parameters of the system were found to be at the film thickness of about 1.4mm and a TiO₂ dosage of 1 gIL. The higher the UV intensity, the faster the reaction rate was. The results of these experiments showed that this method has the great potential for colour removal from wastewater at commercial scale.

To overcome the common difficulty of separating the used TiO₂ suspension after treatment precipitation followed with filtration was used in this study to determine the separation efficiencies. On the other hand, TiO₂ in a small pillar shape was also studied for photocatalytic degradation of textile dye effluent. The pillar pellet was made in Oegussa Company, Germany ranging from 2.5 to 5.3mm long and with a diameter of 3.7mm. It was almost pure TiO₂ (83.2% anatase and 16.8% rutile), with a S-content of <20 ppm and a CI content of the order of 0.1 wt. %. No further elements are present in contents above 0.05 wt.%. The TiO₂ pillars were placed on the flat-plate reactor that was divided by the rectangular slots and irradiated under UV light when the treated solution went through the reactor. Four dyes and their mixtures were tested. The results showed that the photocatalytic process under this configuration efficiently remove the colour from textile dyeing effluent, and pillar shape TiO₂ photocatalyst was not dissolved in water and very easy to be separated from solution, enabling it to be reused many times. The first-order kinetics was adequate for characterising the photocatalytic degradation process and the photocatalytic performance was comparable to TiO₂ powder. It is believed that the TiO₂ pellet would be a preferable form of photocatalyst in applications for textile effluent treatment process, and other wastewater treatment processes.