Toughening mechanism of polymer blends: Influence of voiding ability of dispersed-phase particles

The parameters which effect the cavitation strain of polymer blends toughened with a shear yield mechanism have been studied by analysis of the stress acted on the equatorial plane of dispersed-phase particles. As a result, the cavitation strain of polymer blends depends on the Young's modulus and the Poisson's ratio of the dispersed-phase particles and the matrix and also on the break stress of dispersed-phase particles. We tried to provide a criterion for selecting the materials used as dispersed-phase particles which can effectively enhance the toughness of polymer blends. (C) 1996 John Wiley & Sons, Inc.

Studies on simultaneous crystallization of polypropylene/nylon 12 blends

The effect of the morphology of polypropylene (PP)/nylon 12 (PA12) blends on their crystallization behaviour is studied using differential scanning calorimetry and scanning electron microscopy. In PP/maleated polypropylene (PP-MA)/PA12 = 65/10/25 blend, simultaneous crystallization of the PP/PA12 blend occurs under some conditions. When the diameter of the dispersed phase (PA12) is smaller than 0.5 mu m, PP crystallizes first and its crystals induce the crystallization of PA12. When some of the PA12 particles are larger than 0.5 mu m, this part of PA12 crystallizes first. Then this part of the PA12 crystals induces the crystallization of PP, and PP crystals induce the crystallization of PA12 fine droplets in turn.

COMPATIBILIZATION OF HIGH-DENSITY POLYETHYLENE/POLYISOPRENE BLENDS WITH POLYETHYLENE/POLYISOPRENE THREAD-THROUGH COPOLYMERS

The compatibilization of high density polyethylene (HDPE)/polyisoprene (PI) blends with polyethylene/polyisoprene (PE/PI) ''thread-through'' copolymers was investigated. The proliferating structure of PE/PI with segments chemically identical to HDPE and PI, respectively, is different from that of graft copolymers. Studies showed that the dispersed domain size in the blends was significantly reduced and interfacial adhesion was improved by the compatibilization action of the copolymer. In the differential scanning calorimetry (DSC) analysis, the crystallization peak of HDPE in the blends became broad with adding the copolymer and fractionated crystallization appeared in the HDPE/PI blend compatibilized with the copolymer at a weight ratio of 30/70 while it appeared in the blend without copolymer at a weight ratio of 20/80. DMA results showed that by adding the copolymer, both the glass transition temperature (T-g) of the PI component and the alpha-relaxation of HDPE shifted to lower temperature, demonstrating the enhanced penetration of the two components. Mechanical properties of the blends were improved, especially the elongation at break, by the presence of the copolymers. The characteristic yielding at the fractured surface of the blends compatibilized with the copolymer indicates the fractural behavior of the material changed from brittle to tough.

MORPHOLOGY AND DYNAMIC-MECHANICAL PROPERTIES OF NYLON 66/POLY(ETHER IMIDE) BLENDS

The morphology and dynamic mechanical properties of blends of poly(ether imide) (PEI) and nylon 66 over the full composition range have been investigated. Torque changes during mixing were also measured. Lower torque values than those calculated by the log-additivity rule were obtained, resulting from the slip at the interface due to low interaction between the components. The particle size of the dispersed phase and morphology of the blends were examined by scanning electron microscopy. The composition of each phase was calculated. The blends of PEI and nylon 66 showed phase-separated structures with small spherical domains of 0.3 similar to 0.7 mu m. The glass transition temperatures (T(g)s) of the blends were shifted inward, compared with those of the homopolymers, which implied that the blends were partially miscible over a range of compositions. T-g1, corresponding to PEI-rich phase, was less affected by composition than T-g2, corresponding to nylon 66-rich phase. This indicated that the fraction of PEI mixed into nylon 66-rich phase increased with decreasing PEI content and that nylon 66 was rarely mixed into the PEI-rich phase. The effect of composition on the secondary relaxations was examined. Both T-beta, corresponding to the motion of amide groups in nylon 66, and T-gamma, corresponding to that of ether groups in PEI, were shifted to higher temperature, probably because of the formation of intermolecular interactions between the components.

MODIFICATION OF PP/HDPE BLENDS BY PP-PE SEQUENTIAL POLYMERIZATION PRODUCT

The morphology and mechanical properties of polypropylene/high-density polyethylene (PP/HDPE) blends in a wide range of compositions modified by a sequential Ziegler-Natta polymerization product (PP-PE) have been investigated. PP-PE contains multiple components such as PP, ethylene-propylene copolymer (EPC), and high molecular weight polyethylene (HMWPE). The effects of PP-PE on the mechanical properties and morphology of the PP/HDPE blends are the aggregative results of all its individual components. Addition of PP-PE to the blends not only improved the tensile strength of the blends, but the elongation at break increased linearly while the moduli were nearly unchanged. Morphological studies show that the adhesion between the two phases in all the blends of different compositions is enhanced and the dispersed domain sizes of the blends are reduced monotonously with the increment of the content of PP-PE. PP-PE has been demonstrated to be a more effective compatibilizer than EPC. Based on these results, it can be concluded that the tensile strength of the blends depends most on the adhesion between the two phases and the elongation at break depends most on the domain size of the dispersed component. (C) 1995 John Wiley & Sons, Inc.

EFFECT OF PARTICLE-SIZE ON IMPACT STRENGTH OF POLYMER BLENDS

The effect of particle size on impact strength of polymer blends with ductile fracture was studied. The results are in agreement with the experiments. (C) 1995 John Wiley & Sons, Inc.

EFFECT OF ETHYLENE-PROPYLENE COPOLYMER WITH RESIDUAL PE CRYSTALLINITY ON MECHANICAL-PROPERTIES AND MORPHOLOGY OF PP/HDPE BLENDS

Morphology and mechanical properties of polypropylene (PP)/high density polyethylene (HDPE) blends modified by ethylene-propylene copolymers (EPC) with residual PE crystallinity were investigated. The EPC showed different interfacial behavior in PP/HDPE blends of different compositions. A 25/75 blend of PP/HDPE (weight ratio) showed improved tensile strength and elongation at break at low EPC content (5 wt %). For the PP/HDPE = 50/50 blend, the presence of the EPC component tended to make the PP dispersed phase structure transform into a cocontinuous one, probably caused by improved viscosity matching of the two components. Both tensile strength and elongation at break were improved at EPC content of 5 wt %. For PP/HDPE 75/25 blends, the much smaller dispersed HDPE phase and significantly improved elongation at break resulted from compatibilization by EPC copolymers. (C) 1995 John Wiley & Sons, Inc.

THE COMPATIBILITY AND MORPHOLOGY OF CHITOSAN-POLY(ETHYLENE-OXIDE) BLENDS

Thermal behavior and morphology of blends prepared by solution casting of mixtures of chitosan and poly( ethylene oxide) were studied by means of differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The preliminary results indicate that both melting point and crystallinity depend on the composition of the blends, and that they exhibit minimum values when the blend contains 50% chitosan. From the prediction of melting point depression analysis, the compatibility of the blends shows a transition at this specific composition. This conclusion was further confirmed by observation of the morphology.

NMR-STUDY OF MISCIBILITY AND MORPHOLOGY OF POLYIMIDE POLYIMIDE BLENDS

The miscibility and morphology of polyimide/polyimide blends, PEI-E/PTI-E(a)) and PBPI-E/IPTI-E(a)), have been studied by means of C-13 CPMAS NMR technique. The results indicate that PEI-E/PTI-E blends are miscible on a molecular level, but molecular aggregation exists in pure PBPI-E specimen as well as PBPI-E/PTI-E blends with high content of PBPI-E, which vanishes in the blends with high content of PTI-E. When the content of PBPI-E is higher than that of PTI-E, the addition of PTI-E to PBPI-E has almost no effect on the size of the PBPI-E rigid domains, but has a large effect on the populations of the PBPI-E rigid domains. It is the intermolecular charge-transfer interaction that plays a critical role in the miscibility of PEI-E/PTI-E and PBPI-E/PTI-E blends.

SYNTHESIS OF A POLYETHYLENE-GRAFT-POLYSTYRENE COPOLYMER AND ITS COMPATIBILIZATION FOR LINEAR LOW-DENSITY POLYETHYLENE/POLY(PHENYLENE OXIDE) BLENDS

Based on unsteady diffusion kinetics, polyethylene(PE)-graft-polystyrene (PS) copolymers were designed and synthesized with a heterogeneous high yield titanium-based catalyst by copolymerization of ethylene with a PS-macromonomer using 1-hexene as a short chain agent to promote the incorporation of the PS-macromonomer. The presence of 1-hexene facilitated the diffusion of the PS-macromonomer, giving rise to the significantly increased incorporation of the PS-macromonomer. Compatibilization of blends of linear low density polyethylene (LLDPE)/poly(phenylene oxide) (PPO) with the PE-g-PS copolymer were investigated using scanning electron microscopy (SEM) and dynamic mechanical analysis (DMA).

STUDIES ON MORPHOLOGY OF SOLUTION-CAST FILMS OF IPP/APP BLENDS

Morphologies of solution-cast films of iPP/aPP blends have been studied by means of electron microscopy and X-ray scattering techniques. Microscopic observation showed that solution-cast film of iPP consists of two kinds of structural regions, cross-hatched and lath-liked structures. The addition of small amount of aPP (less than or equal to 30%) into iPP did not change iPP's characteristic crystallization behavior. It is noticed that when the content of aPP in its blend was over 80%, iPP formed a very loosely woven-like network composed of very long lamellae with wide-angle lamellar branchings. The X-ray data showed that aPP did not cocrystallize with iPP.

NMR-STUDY ON THE RELATIONSHIP BETWEEN MISCIBILITY AND ANTIAGING PERFORMANCE OF BLENDS CONTAINING BLOCK-COPOLYMERS

The anti-aging performance of blends of polystyrene (PS), styrene-butadiene triblock copolymers (SBS), and PS/styrene-butadiene (SB)-4A (Carm star SE block copolymer) has been studied by means of C-13 NMR techniques. It is found that the anti-aging performance of these kinds of blends largely depends on their miscibility with PS of different molecular weight M(PS). The larger the quantities of PS solubilized in polybutadiene (PBD) domains, the better the anti-aging performance of the blends. It is also found that the anti-aging performance of these blends has dependence on molecular architectures of the SE block copolymers. For the aged blends, the double bonds of PBD were broken, meanwhile serious cross-linking networks formed in the blends. The proposed anti-aging mechanism is that the PS solubilized in PBD domains can efficiently prevent oxygen molecules from diffusing into PBD domains, therefore, successfully stop the oxidative process of PBD.

IN-SITU COMPOSITE - PHENOLPHTHALEIN POLYETHERSULFONE-THERMOTROPIC LIQUID-CRYSTALLINE POLYMER BLENDS

Phase behavior, thermal, theological and mechanical properties plus morphology have been studied for a binary polymer blend. The blend is phenolphthalein polyethersulfone (PES-C) with a thermotropic liquid crystalline polymer (LCP), a condensation copolymer of p-hydroxybenzoic acid with ethylene terephthalate (PHB-PET). It was found that these two polymers form optically isotropic and homogeneous blends by means of a solvent casting method. The homogeneous blends undergo phase separation during heat treatment. However, melt mixed PES-C/PHB-PET blends were heterogeneous based upon DSC and DMA analysis and SEM examination. Addition of LCP in PES-C resulted in a marked reduction of melt viscosity and thus improved processability. Compared to pure PES-C, the charpy impact strength of the blend containing 2.5% LCP increased 2.5 times. Synergistic effects were also observed for the mechanical properties of blends containing < 10% LCP. Particulates, ribbons, and fibrils were found to be the typical morphological units of PHB-PET in the PES-C matrix, which depended upon the concentration of LCP and the processing conditions.

MISCIBILITY STUDIES OF POLY(ETHYLENE OXIDE)-POLY(VINYL ACETATE) BLENDS BY VISCOMETRY METHODS

The intrinsic viscosities of poly(ethylene oxide)-poly(vinyl acetate) blends (PEO-PVA) have been measured in chloroform as a function of molecular weights of blend components and compositions. The interaction parameters Delta b obtained from the modified Krigbaum and Wall theory and the differences between the intrinsic viscosities of polymer mixtures and the weight-average intrinsic viscosities of the two blend components were both used to characterize the extent of miscibility of the blend mixtures. (C) 1995 John Wiley and Sons, Inc.

MISCIBILITY OF HOMOPOLYMER RANDOM COPOLYMER BLENDS .2. SMA/PMMA BLENDS

The miscibility of blends of PMMA with SMA (50 wt% MA) has been investigated by means of NMR, FTIR and DSC techniques. The results indicate that the SMA/PMMA blends are miscible on a molecular level, and there are strong intermolecular interactions between the phenyl groups in SMA and carbonyl groups in PMMA. It is the intermolecular interactions instead of the intramolecular repulsion forces within the SMA copolymer that make the SMA/PMMA blends miscible. It is also found that the strength of the intermolecular interactions to some degree depends on the compositions of the blends.