Processo de fabricação de tarugos pelo método HotTop de ligas de alumínio da série 6XXX e as não conformidades desse processamento

The goal of this work is to report some problems that occur in the in the production of aluminum billets (series 6XXX) produced by the hot top process in the Alcoa aluminum Inc. The aluminum fabrication process is described from its first stage, since the mining until the reduction, smelting and treatment of the metal. One of the plant’s final product, are billets for clients that produce profiles by extrusion. The product’s final quality highly depends on the whole production process. Therefore it’s necessary to use good practices in the treatment of the metal, follow up its fabrication and control its thermal treatment, in order to meet the required standards to satisfy the clients. The billet’s production method and its variables will be detailed through temperature and casting speed, cone of water flow, cooling rate, duration of thermal treatment, degassing and metal “in line “filtering, in other words when it’s still found in its liquid state. The non-conformities of the process were studied by metallographic analysis, both macrostutural and microstructural that will be described and discussed in this work

Tubo digestório de diplópodos e sua aplicabilidade em estudos de toxicidade de solos: uma revisão

Diplópodos são animais detritívoros sendo considerados importantes macro-artrópodos do solo, desempenhando importante papel na manutenção do equilíbrio do ecossistema. Comumente não apresentam população numerosa, mas desequilíbrios ambientais, mudanças climáticas e utilização de pesticidas podem eliminar possíveis competidores ocasionando explosões populacionais. Dotados de um corpo cilíndrico com 25 a 100 segmentos com cutícula; o exoesqueleto da maioria dos diplópodos é fortemente calcificado. Possuem diplossegmentos que se originam da fusão entre dois segmentos durante o desenvolvimento e a grande parte destes diplossegmentos apresenta dois pares de pernas, de onde deriva o nome Diplopoda. O tubo digestório destes animais é formado por três regiões: o intestino anterior, o médio e o posterior. Trabalhos com morfologia do tubo digestório de milípides são raros e na maioria antigos. Assim, este trabalho de conclusão de curso objetivou realizar uma revisão bibliográfica sobre as descrições morfológicas existentes sobre o tubo digestório de diplópodos visando rever a nomenclatura utilizada para os diferentes componentes presentes nas regiões que o compõem, principalmente para o tecido presente na região do intestino médio denominada até então de camada de “corpo gorduroso” constituinte do intestino médio. Foi intuito também, rever a utilização do tubo digestório de diplópodos como biomarcador em bioensaios de solos impactados. Após a revisão dos dados na literatura, ficou claro que a camada presente no intestino médio de diplópodos, denominada de “corpo gorduroso”, na realidade é constituída por células hepáticas, as quais foram descritas na literatura como sendo de distribuição aleatória, sem formar uma camada contínua

Avaliação da toxicidade do dióxido de carbono no sistema nervoso de Apis mellifera (Hymenoptera, Apidae)

A concentração de dióxido de carbono (CO2) global eleva-se a cada ano, isso deve-se a um desequilíbrio entre as taxas de emissão deste gás por atividades antropogênicas e fontes naturais e a taxa que a biosfera e oceanos o removem da atmosfera. O CO2 é um importante constituinte químico do ambiente, pois este é um gás que aprisiona radiação infravermelha emitida pela superfície da Terra, contribuindo, assim, para a manutenção da temperatura global necessária a vida. As alterações na concentração de CO2 na atmosfera afetam inúmeros animais que dependem que estas estejam altamente controladas para poderem sobreviver. Em abelhas Apis mellifera valores elevados de temperatura ou níveis de CO2 dentro da colméia podem ter efeitos deletérios. Estes insetos são considerados bioindicadores naturais, pois apresentam diferenças fisiológicas conforme as condições do ambiente, sendo utilizadas na avaliação de efeitos a várias substâncias presentes no meio. Atualmente uma das técnicas utilizadas para a avaliação do efeito de estímulos externos é a utilização da marcação da proteína c-Fos através da expressão do gene c-fos, que indicam tanto a existência de atividade celular como também possibilita a identificação de áreas cerebrais determinadas. Esta proteína foi utilizada com o intuído de verificar se concentrações elevadas de gás carbônico são capazes de alterar as funções cerebrais da abelha Apis mellifera, comprometendo sua atividade de orientação e, conseqüentemente seu forrageamento. Marcações positivas à proteína Fos foram observadas nas regiões dos lobos ópticos e ocelos tanto do grupo controle quanto dos grupos Resumo Jacob, C. R. O. 9 expostos ao gás dióxido de carbono para todas as idades coletadas, estes resultados estão relacionados com a...(Resumo completo, clicar acesso eletrônico abaixo)

Análise da curva de resfriamento e refino de grão da liga de alumínio AA 356

The macrostructure of an alloy solidification in the raw state is of utmost importance due to its influence on mechanical properties. A structure showing columnar grains is generally undesirable in most applications of cast products and grain refining aims to suppress the formation of these grains and get a fine-grained equiaxed structure that improves the supply of liquid metal and the mechanical properties, as yield strength and tensile strength limit, as well as the tendency of formation of hot cracks. The type and size of grains formed are determined by chemical composition, cooling rate and the use of inoculum for grain refining. Titanium and boron are the major refiners in the aluminum industry and can be added to the molten metal in the form of alloys such as Al-Ti, Al-Ti-B or Al-B. In this paper we will discuss the information obtained from cooling curves and first derivative of the cooling curve to obtain the thermal parameters that influence the process of grain refining alloy AA 356.0

Avaliação da toxicidade sobre Ceriodaphnia dubia das águas dos rios Atibaia, Jaguari e efluente tratado de refinaria de petróleo

Ensuring availability of quality water for human consumption causes becomes an increasing number of studies for the analysis of effluent before and after treatment, so that its release into receiving bodies do not cause significant changes in the river water and on the biological communities related to them. The biomarkers of toxicity have long been used to verify the potential toxic effluent and its correlation with the treatment efficiency of them. In this context, the cladoceran Ceriodaphnia dubia stands out because it is a benthic aquatic organism highly sensitive to environmental changes. In this study, to evaluate the interference of the release of treated wastewater of oil refinery in Rio Atibaia, we sought to determine the toxicity on population dynamics of Ceriodaphnia dubia microcrustacean in water samples upstream and downstream from the launch site, compared with samples from Rio Jaguarí at the point of capture by the company itself and treated effluent. We have studied the number of offspring produced in 10 replicates, each starting with a test individual of up to 24 hours for each sample and correlated the results with physical-chemical and microbiological tests performed by a laboratory technician. For most tests, the results indicate that the treated effluent gives sub-lethal toxicity to the microcrustacean, as delay the onset of the reproductive cycle of the same

Avaliação da toxicidade da vinhaça por meio da análise histológica de fígados de peixes Oreochromis niloticus

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Tratamento da superfície do alumínio via eletrólise a plasma

This paper presents the study on the application of the electrolytic plasma for surface treatment of aluminum. A bibliographical study on the material of interest was preliminarily performed and later designed and built an electrolytic cell, including the excitation source. Unlike conventional electrolysis process, the plasma assisted carry on in the non-linear region of characteristic current/voltage curve. Therefore it requires for the on set of the process that the power supply operates on harder conditions than those on high current process. The plasma produced during the present investigation has temperatures in the range o 6,0.10 3 -7,0 .10 3 K, well above those found in conventional chemical process. It also shows a particular dynamic to promote changes on surface and to produce new materials. The plasma is generated by microdischarge in vapor or gas bubbles involved in physic-chemical processes in electrode regions of the electrolytic cell. The electrode material was the aluminum (7075). The Process Electrolytic Plasma Processing (EPP) is sensitive to various parameters such as operating voltage, current density, electrolyte, concentration of electrolyte, geometry of reactor, temperature of electrolytic solution and dynamic of the fluid in the cell. The experiments were carried on in order to find parameters for a stable abd steady operation. The choice for the electrolytic was silicate/alkali solution in various concentrations to operate in various voltage as well. Plasma was produced on negative (cathode) and positive (anode) electrode, in specific conditions. A stable operation on the cathode process was obtained with low concentration of the electrolytic in aqueous solution, current density around 250V effective voltage. For the evolution of plasma in anodic process it was required higher concentrations and higher... (Complete abstract click electronic access below)

Análise da eficiência do cobre, alumínio e PVC como condutores hidráulicos em aquecedores solares

One of society concerns are preserving the environment and the growing energy demand. These two issues are in conflict since most of the energy used today in some way harms the environment. Then is essential to develop and implement ways to clean and renewable energy. In this way, solar energy stands out as a source of clean energy, renewable, abundant and acessible. Solar energy can be harnessed by photovoltaic cells or by solar collectors. The aim of this article is analysethe yield of the solar heather assembled with hydraulic conductive and plastic bottles using three different materials for hydraulic conductors, in order to compare these efficiences and analyze material which has the best cost-benefit in this type of application. The materials analyzed in this study were copper, aluminum and PVC. For this analysis were assembled three alike solar heaters using each one of these materials, and were done several series of measurements of the temperature water output to each heat with flow between 10 and 30 liters per hour. With these data we can analyze the yield and the performance of copper, aluminum and PVC in this application. So we can conclude that aluminum has a higher efficiency, followed by PVC, and the copper had the lowest efficiency. This behavior kept for all values of flow rates examined

Avaliação da toxicidade de lodo de esgoto utilizando a análise morfológica do intestino médio do diplópodo Rhinocricus padbergi como biomarcador

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Estudo do efeito da classe de furação na resistência à fadiga em junta alumínio – fibra de carbono

This work performs a comparative study of fatigue life of riveted lap joints involving classes of drilling which adjustment is made with interference or clearance. For this study, representative specimens of this joints were manufactured with four rivets distributed in two rows. In this context, are presented the test matrix, the methodology employed in performing of the tests, the used mathematical modeling, and that methods that are the basis for the latter are described through the theoretical foundation. Next, are present the results obtained in fatigue tests and images of the region of failure of the specimens. Finally, are present some comments and conclusions related to the results obtained

Toxicidade de petróleo bruto sobre microcrustáceo Daphnia similis em água de rio e água de produção de petróleo

Aquatic ecosystems are suffering many impacts caused by human activities resulting from the activities occurring around them. With technological progress observed in recent years, this environment has received large amounts of chemicals from industries, agriculture and urban area that affect the aquatic biota. Among these sources of contamination, the oil industry has contributed to the pollution of aquatic environments with both effluents as produced water well as oil spills and their derivatives having toxicity to various organisms. With all the environmental issues has increased concern about water quality and has been used ecotoxicological tests with aquatic organisms to ecosystems to assess the toxicity of chemicals present in the water. In this context the microcrustacea Daphnia similis stands out as a freshwater organism very representative of the aquatic fauna of rivers and high sensitivity to environmental impacts. Thus, the present study aimed to evaluate the lethal toxicity of crude oil and produced water on this microcrustacea. The results showed that the microcrustacea presented high sensitivity to contaminants primarily crude oil. There was also the influence of environmental variables pH and temperature on the survival of organisms

Estudo da variação do limite de resistência à tração ao longo da bobina de vergalhão de alumínio 1350 AA

Therebar of aluminum 1350 AA produced by CBA are used inthe manufacture of wires and cables for electric power transmission, which marketshows increasingly favorableto aluminum due to itslow densityand high electrical conductivity, but to ensure that this materialmeets all specifications of projectsfor electricity transmission, it must have homogeneity in the chemicaland mechanicalproperties.One of the points of improvement in the process of rod production isreducing the high variation of the limitof tensile strengthalong the coils, therefore, this work seeks a better understanding of the factors that significantly influence the mechanical properties of rebar, specifically assessing the influence oftemperatureat the output of the coils, which can cause a recovery effect on the material andif thereare relevantdifferences between the two modes of rebar production: auto and manual.Samples of six coils have been specifically produced forthis study, which weresubsequently subjected to different annealing temperatures for one hour and ten minutes, similar to what occurs in the output of the coil from the machine. The tensile tests showed that aluminum 1350 AA is significantly influenced by temperature, whose behavior was very similar to that presented in the literature. It was found that the phenomenon of recovery occurred more significantly at high temperatures. Through the optical electron microscope Zeiss, 18 surface maps were made with 100x magnification for each sample in different conditions and the images were analyzed using entropy and fractal dimension, aiming to relate the condition of surface hardening on mechanical property of the samples in that condition. The results showed that these methods can be applied, provided they do not have any kind of imperfection on the surface, once they can influence the results. The study concluded that a more efficient cooling is required in ... (Complete abstract click electronic access below)

Estudo da influência da aplicação do fluido de corte no torneamento da liga de alumínio AA7075

One of the ways to minimize the effects of unproductive time caused by tool wear can be achieved by introducing an efficient system of lubrication and cooling in the process. However, in the last decade the research had the goal to restrict the maximum use of refrigerants and / or lubricants in metal-mechanical production. The important factors that justify this procedure include the operational costs of production, ecological issues, and the legal requirements of environmental conservation and preservation of human health. The purpose of the proposed work is the study of machining by turning with the focus on the influence caused by the application of cutting fluid in several ways of application (abundant and MQF) and also by comparing the results obtained by machining without the presence of fluid . For this purpose, the turning tests are conducted using an aluminum alloy (AA 7075). The response variables to be analyzed were obtained from the roughness (Ra and Ry), the stresses presented (VB) and their progression in relation to the cutting length achieved, the type of chip formed, in addition to changes in the degree of finish (roughness) presented by the turned parts. The results of this study should provide more detailed information about the actual influence of cutting fluids in turning this alloy, which are characterized by high rates of deformation when the formation of damaging your chip machining and also the quality of surface generated. Therefore, it is expected to provide subsidies to promote the optimization of machining this alloy making the most of the role of cutting fluid

Avaliação da atenuação da toxicidade de lodo de esgoto por associação com resíduo vegetal da indústria sucro-alcooleira

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Toxicidade a Saccharomyces cerevisiae e ecotoxicidade de efluente contendo corante remazol vermelho brilhante tratado pelo processo fotoeletrolítico

Não disponível