Extraction of antioxidants from corn by-products for applications in bio-based polymer matrices

The objective of this dissertation is the evaluation of the exploitability of corn cobs as natural additives for bio-based polymer matrices, in order to hone their properties while keeping the fundamental quality of being fully bio-derived. The first part of the project has the purpose of finding the best solvent and conditions to extract antioxidants and anti-degrading molecules from corn cobs, exploiting room and high-temperature processes, traditional and advanced extraction methods, as well as polar and nonpolar solvents. The extracts in their entirety are then analysed to evaluate their antioxidant content, in order to select the conditions able to maximise their anti-degrading properties. The second part of the project, instead, focuses on assessing chemical and physical properties of the best-behaving extract when inserted in a polymeric matrix. To achieve this, low-density polyethylene (LDPE) and poly (butylene succinate – co – adipate) (PBSA) are employed. These samples are obtained through extrusion and are subsequently characterised exploiting the DSC equipment and a sinusoidally oscillating rheometer. In addition, extruded polymeric matrices are subjected to thermal and photo ageing, in order to identify their behaviour after different forms of degradation and to assess their performances with respect to synthetically produced anti-degrading additives.

Experimental determination of burning velocity in metal dust explosions

The modeling of metal dust explosion phenomenon is important in order to safeguard industries from potential accidents. A key parameter of these models is the burning velocity, which represents the consumption rate of the reactants by the flame front, during the combustion process. This work is focused on the experimental determination of aluminium burning velocity, through an alternative method, called "Direct method". The study of the methods used and the results obtained is preceded by a general analysis on dust explosion phenomenon, flame propagation phenomenon, characteristics of the metals combustion process and standard methods for determining the burning velocity. The “Direct method” requires a flame propagating through a tube recorded by high-speed cameras. Thus, the flame propagation test is carried out inside a vertical prototype made of glass. The study considers two optical technique: the direct visualization of the light emitted by the flame and the Particle Image Velocimetry (PIV) technique. These techniques were used simultaneously and allow the determination of two velocities: the flame propagation velocity and the flow velocity of the unburnt mixture. Since the burning velocity is defined by these two quantities, its direct determination is done by substracting the flow velocity of the fresh mixture from the flame propagation velocity. The results obtained by this direct determination, are approximated by a linear curve and different non-linear curves, which show a fluctuating behaviour of burning velocity. Furthermore, the burning velocity is strongly affected by turbulence. Turbulence intensity can be evaluated from PIV technique data. A comparison between burning velocity and turbulence intensity highlighted that both have a similar trend.

Assessing the impact of ammonia content in VFA-rich streams on the PHA-storing MMC acclimatization and the PHA production stage

The use of environmentally friendly products increased the interest in renewable resources as alternatives to petrochemical products. Polyhydroxyalkanoates (PHAs) are examples of such promising products, as they are biodegradable polymers with numerous potential applications. PHA production approach consists of using an open mixed microbial culture (MMC) and inexpensive feedstocks (waste or industry byproducts feedstock). The PHA process generally comprises three stages: (1) acidogenic fermentation (AF) stage (conversion of organic carbon into fermentation products); (2) culture selection stage (enrichment in PHA-storing organisms by applying Feast and Famine regime); and (3) PHA production stage (PHA accumulation up to the culture’s maximum capacity). AF of protein-rich residues results in ammonia-rich fermented streams, which can be presented as a challenge for the PHA production stage. The presence of ammonia during this stage may induce organisms to grow instead of producing PHAs. For this reason, the assessment of the effect of a high content of ammonia on PHA production it is the utmost importance. The main goal of the current project is to select a MMC enriched in PHA-accumulating organisms in conditions of high ammonia content and to evaluate the effects of ammonia presence during PHA accumulation. The culture was selected applying the Feast & Famine strategy, and fed, firstly, using a synthetic mixture of VFAs and later using a fermented stream obtained from the fermentation of protein-rich raw materials. The selected culture could accumulate up to 24% PHA per VSS with the synthetic mixture of VFAs and up to 29% for the real fermented stream. The PHA accumulation resulted in different production in the presence and absence of ammonia. Regarding to the synthetic feed, 59%wt. PHA (VSS basis) in the absence of ammonia, and 55%wt. (VSS basis) in the presence, were obtained. For the real feed, the PHA content was about 40%wt. (VSS basis) in both reactors.

Studio e Realizzazione del Modello RVE (Representative Volume Element) per componenti polimerici realizzati in stampa 3D FDM

A fianco ai metodi più tradizionali, fin ora utilizzati, le tecnologie additive hanno subito negli ultimi anni una notevole evoluzione nella produzione di componenti. Esse permettono un ampio di range di applicazioni utilizzando materiali differenti in base al settore di applicazione. In particolare, la stampa 3D FDM (Fused Deposition Modeling) rappresenta uno dei processi tecnologici additivi più diffusi ed economicamente più competitivi. Gli attuali metodi di analisi agli elementi finiti (FEM) e le tecnologie CAE (Computer-Aided Engineering) non sono in grado di studiare modelli 3D di componenti stampati, dal momento che il risultato finale dipende dai parametri di processo e ambientali. Per questo motivo, è necessario uno studio approfondito della meso struttura del componente stampato per estendere l’analisi FEM anche a questa tipologia di componenti. Lo scopo del lavoro proposto è di creare un elemento omogeneo che rappresenti accuratamente il comportamento di un componente realizzato in stampa 3D FDM, questo avviene attraverso la definizione e l’analisi di un volume rappresentativo (RVE). Attraverso la tecnica dell’omogeneizzazione, il volume definito riassume le principali caratteristiche meccaniche della struttura stampata, permettendo nuove analisi e ottimizzazioni. Questo approccio permette di realizzare delle analisi FEM sui componenti da stampare e di predire le proprietà meccaniche dei componenti a partire da determinati parametri di stampa, permettendo così alla tecnologia FDM di diventare sempre di più uno dei principali processi industriali a basso costo.

A membrane process to extract Citrus Lemon derived extracellular vesicles

Extra cellular vesicles are membrane bound and lipid based nano particles having the size range of 30 to 1000 nm released by a plethora of cells. Their prime function is cellular communication but in the recent studies, the potential of these vesicles to maintain physiological and pathological processes as well as their nano-sized constituents opened doors to its applications in therapeutics, and diagnostics of variety of diseases such as cancer. Their main constituents include lipids, proteins, and RNAs. They are categorized into subtypes such as exosomes, micro-vesicles and apoptotic bodies In recent studies, extracellular vesicles that are derived from plants are gaining high regard due to their variety of advantages such as safety, non-toxicity, and high availability which promotes large scale production. EVs are isolated from mammalian and plant cells using multitude of techniques such as Ultracentrifugation, SEC, Precipitation and so on. Due to the variety in the sources as well as shortcomings arising from the isolation method, a scalable and inexpensive EV isolation method is yet to be designed. This study focusses on isolation of EVs from citrus lemon juice through diafiltration. Lemon is a promising source due to its biological properties to act as antioxidant, anticancer, and anti-inflammatory agents. Lemon derived vesicles was proven to have several proteins analogous to mammalian vesicles. A diafiltration could be carried out for successful removal of impurities and it is a scalable, continuous technique with potentially lower process times. The concentration of purified product and impurities are analysed using Size Exclusion Chromatography in analytical mode. It is also considered imperative to compare the results from diafiltration with gold standard UC. BCA is proposed to evaluate total protein content and DLS for size measurements. Finally, the ideal mode of storage of EVs to protect its internals and its structure is analysed with storage tests.

Solvent regeneration of activated carbon mixed-matrix membranes for the removal of micropollutants from wastewater

The constantly increasing demand of clean water has become challenging to deal with over the past years, water being an ever more precious resource. In recent times, the existing wastewater treatments had to be integrated with new steps, due to the detection of so-called organic micropollutants (OMPs). These compounds have been shown to adversely affect the environment and possibly human health, even when found in very low concentrations. In order to remove OMPs from wastewater, one possible technique is a hybrid process combining filtration and adsorption. In this work, polyethersulfone multi-channel mixed-matrix membranes with embedded powdered activated carbon (PAC) were tested to investigate the membrane’s adsorption and desorption performance. Micropollutants retention was analyzed using the pharmaceutical compounds diclofenac (DCF), paracetamol (PARA) and carbamazepine (CBZ) in filtration mode, combining the PAC adsorption process with the membrane’s ultrafiltration. Desorption performance was studied through solvent regeneration, using seven different solvents: pure water, pure ethanol, mixture of ethanol and water in different concentration, sodium hydroxide and a mixture of ethanol and sodium hydroxide. Regeneration experiments were carried out in forward-flushing. At first regeneration efficiency was investigated using a single-solute solution (diclofenac in water). The mixture Ethanol/Water (50:50) was found to be the most efficient with long-term retention of 59% after one desorption cycle. It was, therefore, later tested on a membrane previously loaded with a multi-solute solution. Three desorption cycles were performed after which, retention (after 30 min) reached values of 87% for PARA and 72% for CBZ and 55% for DCF, which indicates decent regenerability. A morphological analysis on the membranes confirmed that, in any case, the regeneration cycles did not affect either the membranes’ structure, or the content and distribution of PAC in the matrix.

Polyhydroxyalkanoates production from salted food waste using mixed microbial cultures.

Plastic is an essential asset for the modern lifestyle, given its superiority as a material from the points of view of cost, processability and functional properties. However, plastic-related environmental pollution has become nowadays a very significant problem that can no longer be overlooked. For this reason, in recent decades, the research for new materials that could replace fossil fuel-based plastics has been focused on biopolymers with similar physicochemical properties to fossil fuel-based plastics, such as Polyhydroxyalkanoates (PHA). PHAs are a family of biodegradable polyesters synthesized by many microorganisms as carbon and energy reserves. PHA appears as a good candidate to substitute conventional petroleum-based plastics since it has similar properties, but with the advantage of being biobased and biodegradable, and has a wide range of applications (e.g., packaging). However, the PHA production cost is almost four times higher (€5/kg) than conventional plastic manufacturing. The PHA production by mixed microbial cultures (MMC) allows to reduce production costs as it does not require aseptic conditions and it enables the use of inexpensive by-products or waste streams as these cultures are more amenable to deal with complex feedstocks. Saline wastewaters (WWs), generated by several industries such as seafood, leather and dairy, are often rich in organic compounds and, due to a strong salt inhibition, the biological treatments are inefficient, and their disposal is expensive. These saline WWs are a potential feedstock for PHA production, as they are an inexpensive raw material. Moreover, saline WWs could allow the utilization of seawater in the process as dilution and cleaning agent, further decreasing the operational costs and the environmental burden of the process. The main goal of the current project is to assess and optimize the PHA production from a mixture of food waste and brine wastewater from the fishery industry by MMC.

Optimization of a polyhydroxyalkanoates production process using a halotolerant mixed microbial culture

The rate at which petroleum based plastics are being produced, used and thrown away is increasing every year because of an increase in the global population. Polyhydroxyalkanoates can represent a valid alternative to petroleum based plastics. They are biodegradable polymers that can be produced by some microorganisms as intracellular reserves. The actual problem is represented by the production cost of these bioplastics, which is still not competitive if compared to the one of petroleum based plastics. Mixed microbial cultures can be fed with substrates obtained from the acidogenic fermentation of carbon rich wastes, such as cheese whey, municipal effluents and various kinds of food wastes, that have a low or sometimes even inexisting cost and in this way wastes can be valorized instead of being discharged. The process consists of three phases: acidogenic fermentation in which the substrate is obtained, culture selection in which a PHA-storing culture is selected and enriched eliminating organisms that do not show this property and accumulation, in which the culture is fed until reaching the maximum storage capacity. In this work the possibility to make the process cheaper was explored trying to couple the selection and accumulation steps and a halotolerant culture collected from seawater was used and fed with an artificially salted synthetic substrated made of an aqueous solution containing a mixture of volatile fatty acids in order to explore also if its performance can allow to use it to treat substrates derived from saline effluents, as these streams cannot be treated properly by bacterias found in activated sludge plants due to inhibition caused by high salt concentrations. Generating and selling the produced PHAs obtained from these bacterias it could be possible to lower, nullify or even overcome the costs associated to the new section of a treating plant dedicated to saline effluents.

Analisys of gas permeability in perfluorosufonated polymeric membranes for CO2 separation

The present thesis focuses on the permebility analisys of Aquivion® 980 Perfluoro sulfonic acid (PFSA) polymer with particular reference to the influence of the equivalent weight (gram of polymer per molSO3H) on the permeation properties. Aquivion grade tested, indeed, were characterized by a lower equivalent weight ( 870 g/molSO3H against 980 of the present material) with respect to data present in the open literature. Permeability of different gases (CO2, N2, and CH4) was tested at different temperatures and different humidity, a parameter which greatly influences the gas transport in such hydrophilic material- Aquivion® swells consistently in humid conditions increasing its gas permeability of more than one order of magnitude with respect to values prevailing in dry conditions. Present data confirm such behavior being the permeability of all gases and vapors tested substantially increased in presence of water. Interestingly the increase in permeability results be similar for all the gases inspected, hence such enhanced permeation capability is not associated to a selectivity loss that happens in polymeric membranes. Although, the results, of CO2, are lower compared to those obtained with the different grades, with lower equivalent weight, of Aquivion, thus suggesting that an increase of this parameter is detrimental for both permeability and selectivity of the membranes with respect to CO2. This is likely related to the fact that a lower content of SO3H groups makes it difficult to have an interconnected water domain inside the membranes. A modeling approach was considered to describe the experimental data and to give a better insight into the observed behavior, unfortunately, it resulted not sensitive enough to catch the differences between the gas permeability in PSFAs with high and low equivalent weight. The latter were indeed usually contained within 10-20% which results to be the in the same range of model precision when used in a predictive way.

Analisi AS-IS/ TO-BE applicata alla progettazione o reingegnerizzazione dei processi interni ad un'organizzazione: Il caso Rosetti Marino S.p.A.

L'elaborato riguarda l'analisi tra lo stato as-is e lo stato to-be in riferimento ai processi interni ad un'organizzazione. Il focus del trattato è la descrizione delle fasi di lavoro che si susseguono nella ricostruzione di un processo, in questo caso specifico la rintracciabilità del flusso materiali inerenti al caso di Rosetti Marino Sp.a (Ravenna, Italia), nell'evidenziare quali sono le criticità attuali e le risorse coinvolte nel processo. Una volta individuati i punti critici, si passa all'analisi del to-be, ovvero allo studio delle possibili aree ed opportunità di miglioramento sia in termini di processo che di attori coinvolti. E' di fondamentale importanza comprendere nella fase finale momenti di formazione dei propri dipendenti con la sponsorship dei prorpi responsabili di funzione. In conclusione, l'elaborato attraversa sia le fasi operative del processo, di costruzione del nuovo flusso di attività ottimizzato, ma pone l'attenzione anche sulle fasi di formazione e di coinvolgimento di tutti i partecipanti necessari, affinchè il processo sia compreso, metabolizzato e messo a frutto.

Studio dei tannini del legno come additivi multifunzionali per biopolimeri

Il problema dello smaltimento delle plastiche tradizionali di origine petrolchimica ha stimolato l’interesse verso i materiali plastici bio-based biodegradabili come i PHB che, al contrario, possono essere degradati facilmente e in tempi rapidi dai batteri naturalmente presenti nell’ecosistema. Uno dei principali campi di applicazione dei PHA è quello del food packaging. L’uso di imballaggi attivi dove un antiossidante, disperso nella matrice polimerica, migra dall’imballaggio al cibo può essere utile per aumentare la shelf life degli alimenti ma anche per introdurre con la dieta fonti antiossidanti esogene che neutralizzano gli effetti dannosi dei radicali liberi, normalmente prodotti dai processi biologici. I tannini sono antiossidanti naturali che agiscono da riducenti, donano un idrogeno ai radicali liberi stabilizzandoli (free radical scavengers). Si può quindi usare il tannino estratto dal legno come bioadditivo per matrici biopolimeriche (PHB). Recuperando questo prodotto di scarto dell’industria agro-alimentare, si riesce ad abbassare il costo del prodotto finale che risulterà inoltre 100% biodegradabile e con capacità antiossidanti, quindi particolarmente adatto per il food packaging monouso. La bioplastica finale è stata ottenuta “melt mixando” il tannino in polvere, il PHB in pellets e il catalizzatore Ti(OBu)4 liquido in un mescolatore interno Brabender. Sono stati creati 4 campioni a percentuale crescente di tannino e catalizzatore. Sono state effettuate: - Prove di estrazione in acqua per capire quanto tannino non si fosse legato alla matrice biopolimerica. - Analisi FTIR per capire se fosse avvenuto un legame di transesterificazione tra matrice e tannino usando il Ti(OBu)4. - Prove di radical scavenging activity attraverso la spettroscopia uv-visibile per quantificare il potere antiossidante del tannino. - Analisi GPC, DSC e prove di trazione per confrontare le proprietà meccaniche e termiche dei campioni con quelle del PHB puro.

Sensitivity analysis of QRA to the occurrence frequencies of top-events: a case study

L’obiettivo del lavoro di tesi è stato quello di valutare la sensitività dell’analisi quantitativa del rischio (QRA, Quantitative Risk Analysis) alla frequenza di accadimento degli scenari di rilascio delle sostanze pericolose ovvero dei top-events. L’analisi di rischio è stata condotta applicando, ad uno stabilimento a rischio di incidente rilevante della Catalogna, i passaggi procedurali previsti dall’istruzione 14/2008 SIE vigente in quella regione. L’applicazione di questa procedura ha permesso di ottenere le curve isorischio, che collegano i punti attorno allo stabilimento aventi lo stesso valore del rischio locale. Le frequenze base dei top-events sono state prese innanzitutto dalla linea guida BEVI, e successivamente ai fini dell’analisi di sensitività, sono stati considerati sia i valori forniti da altre 3 autorevoli linee guida sia i valori ottenuti considerando incrementi delle frequenze base del 20%, 30%, 50%, 70%, 200%, 300%, 500%, 700%, 1000%, 2000%, 3000%, 4000%, 5000%. L’analisi delle conseguenze è stata condotta tramite i software EFFECTS ed ALOHA, mentre ai fini della ricomposizione del rischio è stato utilizzato il codice RISKCURVES. La sensitività alle frequenze dei top-events è stata valutata in termini di variazione del diametro massimo delle curve isorischio, con particolare attenzione a quella corrispondente a 10-6 ev/anno, che rappresenta il limite di accettabilità del rischio per la pianificazione territoriale nell’intorno dello stabilimento. E’ stato così dimostrato che l’estensione delle curve isorischio dipende in maniera molto forte dalla frequenza dei top-events e che l’utilizzo di dati di frequenza provenienti da linee guida diverse porta a curve isorischio di dimensioni molto differenti. E’ dunque confermato che la scelta delle frequenze degli scenari incidentali rappresenta, nella conduzione dell’analisi di rischio, un passaggio delicato e cruciale.

Risk assessment of liquid hydrogen tanks for heavy duty vehicles

The advent of the hydrogen economy has already been predicted but it does not represent a tangible reality yet. However, decarbonizing the global economy and particularly the energy sector is vital to limit global warming and reduce the incumbent environmental problems. Hydrogen is a promising zero-emission fuel that could replace traditional fossil fuels, playing a key role in the transition towards a more sustainable economy. At present, hydrogen-powered cars are already spread worldwide and the deployment of hydrogen buses seems to be the next goal in the decarbonization process of the transportation sector. In contrast with the undeniable benefits introduced by the use of this alternative fuel, given its hazardous properties, safety is a topic of high concern. The present study concerns the evaluation of the risks linked to the on board storage of hydrogen on hydrogen-powered buses in case of road accident. Currently, hydrogen can be stored on board as a high-pressure gas, as a cryogenic liquid or in cryo-compressed form. Those solutions are compared from a safety point of view. First, the final accidental scenarios that could follow the release of the fuel in case of a road crash are pointed out. Secondly, threshold values for the hazardous effects of each scenario are fixed and the corresponding damage distances are calculated thanks to the use of the software PHAST 8.4. Finally, indicators are quantified to compare the different options. Results are discussed to find out the safer solution and to evaluate whether the replacement of fossil fuels with hydrogen introduces new safety issues.

Kinetic modeling for the synthesis of ethyl levulinate

This work is focused on studying the kinetics of esterification of levulinic acid in an isothermal batch reactor using ethanol as a reactant and as a protic polar solvent at the same time and in the presence of an acid catalyst (sulfuric acid). The choice of solvent is important as it affects the kinetics and thermodynamics of the reaction system moreover, the knowledge of the reaction kinetics plays an important role in the design of the process. This work is divided into two stages; The first stage is the experimental part in which the experimental matrix was developed by changing the process variables one at a time (temperature, molar ratio between reactants, and catalyst concentration) in order to study their influence on the kinetics; the second stage is using the obtained data from the experiments to build the modeling part in order to estimate the thermodynamics parameters.

A framework for the environmental risk assessment of offshore carbon storage in CCS systems

Carbon capture and storage (CCS) represents an interesting climate mitigation option, however, as for any other human activity, there is the impelling need to assess and manage the associated risks. This study specifically addresses the marine environmental risk posed by CO2 leakages associated to CCS subsea engineering system, meant as offshore pipelines and injection / plugged and abandoned wells. The aim of this thesis work is to start approaching the development of a complete and standardized practical procedure to perform a quantified environmental risk assessment for CCS, with reference to the specific activities mentioned above. Such an effort would be of extreme relevance not only for companies willing to implement CCS, as a methodological guidance, but also, by uniformizing the ERA procedure, to begin changing people’s perception about CCS, that happens to be often discredited due to the evident lack of comprehensive and systematic methods to assess the impacts on the marine environment. The backbone structure of the framework developed consists on the integration of ERA’s main steps and those belonging to the quantified risk assessment (QRA), in the aim of quantitatively characterizing risk and describing it as a combination of magnitude of the consequences and their frequency. The framework developed by this work is, however, at a high level, as not every single aspect has been dealt with in the required detail. Thus, several alternative options are presented to be considered for use depending on the situation. Further specific studies should address their accuracy and efficiency and solve the knowledge gaps emerged, in order to establish and validate a final and complete procedure. Regardless of the knowledge gaps and uncertainties, that surely need to be addressed, this preliminary framework already finds some relevance in on field applications, as a non-stringent guidance to perform CCS ERA, and it constitutes the foundation of the final framework.