950 resultados para Lead-time reduction
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Includes bibliography
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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)
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Pós-graduação em Geociências e Meio Ambiente - IGCE
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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)
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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)
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This study aims to prove the economic feasibility of the installation of mechanical compression chillers on plastic injection molding machines in order to reduce the production cycle time of toothbrush cables in a specific case study. This evidence was confirmed by the comparative analysis of the system replaced and the new system installed. The old system had only one closed loop cooling tower which pumped chilled water to the injection molds, and the new system has the same tower sending cold water to the condensers of individual chillers installed on each injection machine. We conducted an analysis of energy efficiency in each system, showing that in terms of thermal efficiency virtually nothing has changed, but in terms of electricity demand the new system consumes 60.3 kW more. We conducted an analysis of machine productivity for both systems, showing a much higher productivity of the new system due to reduced cycle times caused by the presence of chillers and their greater cooling capacities. Equipped with data such as electricity rates, increases in operating costs and initial investments, the increase in consumption and demand of electricity plus the cycle time reduction were also calculated over so the simple payback 1 year and 2 months was reached
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In today's competitive environment of automakers, it is essential to obtain the highest efficiency of the production process. This paper presents a study in a pre-assembly of brake pipes and fuel of a vehicle where the value stream maps and information (VSM – Value Stream Mapping) were designed in order to improve the process by reducing the Lead Time Production of a product, reducing waste and decrease time between processes. This work can be divided into three stages, the first building the VSM of the initial state, the second VSM of the proposed state and finally the VSM than was actually performed and to present the gains were achieved effectively. The proposed VSM would lead to a gain of 54% in lead time and 61% in processing time, since the VSM implemented had gains of 47% in lead time and 48% in processing time even without major investments as originally proposed. Concluding that even without big investment, using the techniques of lean manufacturing is possible to achieve high levels of process efficiency
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Continuous improvement of industrial processes is one way to become companies more competitive in the market. For this, a fairly widespread use is the methodology of lean production systems, by eliminating waste. One of the tools of these systems is the method of rapid exchange of die or also called SMED, which will be applied in this study. The study aims to develop proposals for reducing the time of set up of two machines in two machining lines, watching also the ergonomics and safety conditions in this operations. The set up time reduction is justified among others, due to increase the machine productivity. In applying the connecting rod machining line, there were two types of exchange. Reductions in time to set up proposals reached values of 47% to one of them, and 55% to the other. It is important to underline that to reach this result, there was no need for large investments. In the application in block machining line, was developed an improvement in the ergonomic area. It was placed a pulley block that came to increase the time of tool change. Aiming to improve the security of the exchange, without productivity loss, the method was applied to reduce this time. It was developed two proposals.: the first would reduce that time by 19%, and does not require many resources of the company. The second involves the parallelization of the exchange, so that the reduction is 48%. However, this proposal requires one more manpower at the time of exchange and it is not always possible
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Pós-graduação em Engenharia de Produção - FEB
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Pós-graduação em Engenharia Mecânica - FEG
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Pós-graduação em Ciência Animal - FMVA
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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)
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Objective: The aim of this study was to screen CO2 laser (10.6 mu m) parameters to increase enamel resistance to a continuous-flow erosive challenge. Background data: A new clinical CO2 laser providing pulses of hundreds of microseconds, a range known to increase tooth acid-resistance, has been introduced in the market. Methods: Different laser parameters were tested in 12 groups (n = 20) with varying fluences from 0.1 to 0.9 J/cm(2), pulse durations from 80 to 400 mu s and repetition rates from 180 to 700 Hz. Non-lased samples (n = 30) served as controls. All samples were eroded by exposure to hydrochloric acid (pH 2.6) under continuous acid flow (60 mu L/min). Calcium and phosphate release into acid was monitored colorimetrically at 30 sec intervals up to 5 min and at 1 min intervals up to a total erosion time of 15 min. Scanning electron microscopic (SEM) analysis was performed in lased samples (n = 3). Data were statistically analysed by one-way ANOVA (p < 0.05) and Dunnett's post-hoc tests. Results: Calcium and phosphate release were significantly reduced by a maximum of 20% over time in samples irradiated with 0.4 J/cm(2) (200 mu s) at 450 Hz. Short-time reduction of calcium loss (<= 1.5 min) could be also achieved by irradiation with 0.7 J/cm(2) (300 mu s) at 200 and 300 Hz. Both parameters revealed surface modification. Conclusions: A set of CO2 laser parameters was found that could significantly reduce enamel mineral loss (20%) under in vitro erosive conditions. However, as all parameters also caused surface cracking, they are not recommended for clinical use.
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Il cambiamento organizzativo costituisce oggi un elemento fondamentale per la sopravvivenza dell'impresa. Un approccio al cambiamento è costituito dal Total Quality Management (o Qualità Totale). La Qualità Totale pone il cliente e la sua soddisfazione al centro delle decisioni aziendali. Ciò presuppone un coinvolgimento di tutto il personale dell'impresa nell'attività di miglioramento continuo. Un sistema di gestione della Qualità Totale è rappresentato dalla Lean Manufacturing. Infatti, i punti essenziali della Lean Manufacturing sono il focus sul cliente, l'eliminazione degli sprechi ed il miglioramento continuo. L'obiettivo è la creazione di valore per il cliente e, quindi, l'eliminazione di ogni forma di spreco. E' necessario adottare un'organizzazione a flusso e controllare continuamente il valore del flusso nell'ottica del miglioramento continuo. Il Lead Time costituisce l'indicatore principale della Lean Manufacturing.I risultati principali della Lean Manufacturing sono: aumento della produttività, miglioramento della qualità del prodotto, riduzione dei lead time e minimizzazione delle scorte ed aumento della rotazione. Tutto ciò è applicato ad un caso aziendale reale. Il caso si compone di un'analisi dei processi di supporto, dell'analisi del capitale circolante (analisi dello stock e del flusso attuale e futuro) e dell'analisi del sistema di trasporto, con l'obiettivo di ridurre il più possibile il lead time totale del sistema.
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Die Produktion eines spinpolarisierten Strahls mit hohem mittleren Strom ist sowohl für den Betrieb von existierenden polarisierten Quellen als auch in noch stärkerem Maße für geplante zukünftige Projekte wichtig. Die Betriebszeit solcher Quellen wird durch die Abnahme der Quantenausbeute der Photokathode mit der Zeit begrenzt. Die Problematik der Abnahme der Quantenausbeute konnte durch die Reaktion der Kathodenoberfläche mit sauerstoffhaltigen Molekülen sowie durch Ionenbombardement geklärt werden. Im Laufe dieser Arbeit wurden, teilweise zum ersten Mal, Mechanismen untersucht, die zur Entstehung der chemisch aktiven Moleküle und der Ionen beitragen und weitere Effekte, die die Betriebszeit der polarisierten Quellen reduzieren. Die Experimente wurden an einer genauen Kopie der an MAMI vorhandenen polarisierten Quelle durchgeführt. Es wurde demonstriert, dass Erwärmung der Photokathode, Ioneneinfang und Strahlverlust aufgrund der Raumladungskräfte die Kathodenlebensdauer begrenzen können. Der erste Effekt ist Erwärmung der Photokathode. Die Laserleistung wird fast vollständig in Wärmeleistung umgesetzt, was zur Absenkung der Verfügbarkeit der polarisierten Quellen führen kann, und zwar unabhängig davon, ob der Photostrom produziert wird oder nicht. Der zweite Effekt ist Ionenbombardement mit den sowohl in der Beschleunigungsstrecke als auch in der Strahlführung entstehenden Ionen. Es wurde demonstriert, dass der in der Strahlführung entstehende Ionenstrom sogar größer ist als der in der Kanone. Unter bestimmten Bedingungen können die gebildeten Ionen durch das Potenzial des Elektronenstrahls eingefangen werden und die Kanone erreichen und damit zusätzlich zur Zerstörung der negativen Elektronenaffinität beitragen. Der dritte Effekt ist Strahlverlust. Es wurde demonstriert, dass die relativen Strahlverluste kleiner als 1*10-6 sein sollten, um eine Lebensdauer von mehr als 1000 Stunden beim Strom von 100 A zu erreichen, was für die vorhandene Apparatur möglich ist. Zur Erzeugung extrem hoher Ströme wurde zum ersten Mal im Bereich der spinpolarisierten Quellen das Prinzip der „Energierückgewinnung“ eingesetzt. Experimente bei einer mittleren Stromstärke von 11.4 mA und einer Spitzenstromstärke von 57 mA bei 1% Tastverhältnis wurden bereits durchgeführt.