Avaliação experimental de eficiência térmica de um recuperador de calor e caldeira em um sistema de cogeração

Pós-graduação em Engenharia Mecânica - FEB

Análise crítica de um vaso de pressão do setor sucroalcooleiro

This study aims to evaluate structurally a heat exchanger that has been in operation since the mid-60's and was built COSAN for operation in one of its sugar production plants in São Paulo, this equipment as well as many similar devices are operation in plants throughout Brazil, and thus to be acquired by large corporations as in the case of COSAN, pass the scrutiny of inspection work, and work such as recalculations in the latter case in structural evaluations to verify the possible need for adjustments to project or operation and thus ensure the structural integrity of the equipment. To this were first done field survey using techniques of NDT and NDT's for determining the thickness of the main parts of the equipment, made the revaluation dimensional and existing project and considering the loads operating performing the characterization of the equipment as specified in the standard regulatory number 13 - NR13 and the other for this type of equipment and finally an analysis using a static approach, as an analysis tool using the finite element method

Dimensionamento de trocadores de calor aplicados à refrigeração da água do molde de um processo de lingotamento contínuo

This study aims to determine the most suitable type of heat exchanger to be applied to the water cooling the mold of a continuous casting process. Basically been studied four types of heat exchangers: shell and tube operating in counterflow, shell and tube operating in parallel flow, plate type and operating counterflow and plates operating in parallel flow. Initially is displayed design of heat exchangers for the conditions of the proposed application. With the heat exchangers dimensioned comparisons were made in order to set the heat exchanger more suitable for application. In the study, one comes to the conclusion that the plate type heat exchangers operating shows counterflow major advantage for this application

Síntese de nanopartículas de sulfeto de cobre, preparação e estabilidade coloidal de fluidos trocadores de calor em meio aquoso

Pós-graduação em Química - IQ

Geração de energia por microturbina alimentada à biogás em uma propriedade rural: estudo de caso

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Projeto de trocador de calor para uma máquina de aquecimento de vidro para laminação

The object of this study is a glass heating machine for rolling process, designed in 2006 and which is manufactured regularly. By customer request it is intended to increase the production capacity of this machine. However, initial tests have shown that the existing heat exchanger cannot supply the necessary thermal energy demand. A study of the thermal characteristics of the equipment was performed in order to obtain the required information to study alternatives for expanding its capacity taking into account space limitations and the need to rationalize costs, avoiding unnecessary oversizing

Análise de um trocador de calor tipo serpentina de uma planta de hipoclorito de sódio

This study aims to analyze the capacity of a helical coil heat exchanger to reach the requested heat transfer rates by a sodium hypochlorite production process. This heat exchanger was installed in an experimental way in order to reuse a source of low-temperatures water in such a way to become a more economical alternative than the existing cooling tower. Firstly, the concepts related to the theory of heat transfer applicable to the case were introduced. Then, the mapping of the main information about the production process and the technical specification of the current cooling system equipment's was realized. Using the dimensions of the heat exchanger installed today as reference, the calculations for determining the ideal length of the coil to different flows of hot fluid were performed. Finally, it was concluded that the heat exchanger currently employed does not provide heat transfer rates required for the maximum flow rate value supported by the cooling tower

APR e FMEA em trocador de calor de bomba

The modernization of the world made the speed, accuracy and reliability of all existing processes become increasingly necessary. For this evolution to occur every day, the evolution of the equipment was strategic, but not as much as needed. It is necessary for such equipment to ensure its function and, in case of failure, an early diagnosis to prevent loss. Therefore the evolution of maintainability and reliability in equipment is also paramount. Thus, the growth of forms of maintenance was driven by this scenario, forming maintenance philosophies. Among many, there is the RCM, which have its focus on the identification, parameters development and performance preview. One of those methodologies from this idea is the FMEA, process that has been studied and implemented this work, aiming the anticipation of failure modes and guidance for the use of a heat exchanger and a pump. This implementation has the aid of another process of RCM, the PHA, which was also shown and implemented, these results being used to start the FMEA process. The results show the activities with the highest chance of failure, presenting also the measures to be taken to avoid or minimize them. It is shown, in this paper, concern with the valves because they maintain control and system security, and its flaws related to accidents with possible danger to people and the whole system, emphasizing the priority of action

Feasibility Study of Solar Driven Underground Cooling System

In the United States the peak electrical use occurs during the summer. In addition, the building sector consumes a major portion of the annual electrical energy consumption. One of the main energy consuming components in the building sector is the Heating, Ventilation, and Air-Conditioning (HVAC) systems. This research studies the feasibility of implementing a solar driven underground cooling system that could contribute to reducing building cooling loads. The developed system consists of an Earth-to-Air Heat Exchanger (EAHE) coupled with a solar chimney that provides a natural cool draft to the test facility building at the Solar Energy Research Test Facility in Omaha, Nebraska. Two sets of tests have been conducted: a natural passively driven airflow test and a forced fan assisted airflow test. The resulting data of the tests has been analyzed to study the thermal performance of the implemented system. Results show that: The underground soil proved to be a good heat sink at a depth of 9.5ft, where its temperature fluctuates yearly in the range of (46.5°F-58.2°F). Furthermore, the coupled system during the natural airflow modes can provide good thermal comfort conditions that comply with ASHRAE standard 55-2004. It provided 0.63 tons of cooling, which almost covered the building design cooling load (0.8 tons, extreme condition). On the other hand, although the coupled system during the forced airflow mode could not comply with ASHRAE standard 55-2004, it provided 1.27 tons of cooling which is even more than the building load requirements. Moreover, the underground soil experienced thermal saturation during the forced airflow mode due to the oversized fan, which extracted much more airflow than the EAHE ability for heat dissipation and the underground soil for heat absorption. In conclusion, the coupled system proved to be a feasible cooling system, which could be further improved with a few design recommendations.

Projeto de trocador de calor para uma máquina de aquecimento de vidro para laminação

The object of this study is a glass heating machine for rolling process, designed in 2006 and which is manufactured regularly. By customer request it is intended to increase the production capacity of this machine. However, initial tests have shown that the existing heat exchanger cannot supply the necessary thermal energy demand. A study of the thermal characteristics of the equipment was performed in order to obtain the required information to study alternatives for expanding its capacity taking into account space limitations and the need to rationalize costs, avoiding unnecessary oversizing

Análise de um trocador de calor tipo serpentina de uma planta de hipoclorito de sódio

This study aims to analyze the capacity of a helical coil heat exchanger to reach the requested heat transfer rates by a sodium hypochlorite production process. This heat exchanger was installed in an experimental way in order to reuse a source of low-temperatures water in such a way to become a more economical alternative than the existing cooling tower. Firstly, the concepts related to the theory of heat transfer applicable to the case were introduced. Then, the mapping of the main information about the production process and the technical specification of the current cooling system equipment's was realized. Using the dimensions of the heat exchanger installed today as reference, the calculations for determining the ideal length of the coil to different flows of hot fluid were performed. Finally, it was concluded that the heat exchanger currently employed does not provide heat transfer rates required for the maximum flow rate value supported by the cooling tower

APR e FMEA em trocador de calor de bomba

The modernization of the world made the speed, accuracy and reliability of all existing processes become increasingly necessary. For this evolution to occur every day, the evolution of the equipment was strategic, but not as much as needed. It is necessary for such equipment to ensure its function and, in case of failure, an early diagnosis to prevent loss. Therefore the evolution of maintainability and reliability in equipment is also paramount. Thus, the growth of forms of maintenance was driven by this scenario, forming maintenance philosophies. Among many, there is the RCM, which have its focus on the identification, parameters development and performance preview. One of those methodologies from this idea is the FMEA, process that has been studied and implemented this work, aiming the anticipation of failure modes and guidance for the use of a heat exchanger and a pump. This implementation has the aid of another process of RCM, the PHA, which was also shown and implemented, these results being used to start the FMEA process. The results show the activities with the highest chance of failure, presenting also the measures to be taken to avoid or minimize them. It is shown, in this paper, concern with the valves because they maintain control and system security, and its flaws related to accidents with possible danger to people and the whole system, emphasizing the priority of action

Modeling of continuous thermal processing of a non-Newtonian liquid food under diffusive laminar flow in a tubular system

The classic conservative approach for thermal process design can lead to over-processing, especially for laminar flow, when a significant distribution of temperature and of residence time occurs. In order to optimize quality retention, a more comprehensive model is required. A model comprising differential equations for mass and heat transfer is proposed for the simulation of the continuous thermal processing of a non-Newtonian food in a tubular system. The model takes into account the contribution from heating and cooling sections, the heat exchange with the ambient air and effective diffusion associated with non-ideal laminar flow. The study case of soursop juice processing was used to test the model. Various simulations were performed to evaluate the effect of the model assumptions. An expressive difference in the predicted lethality was observed between the classic approach and the proposed model. The main advantage of the model is its flexibility to represent different aspects with a small computational time, making it suitable for process evaluation and design. (C) 2012 Elsevier Ltd. All rights reserved.

Characterization of geothermal reservoirs’ parameters by inverse problem resolution and geostatistical simulations

BTES (borehole thermal energy storage)systems exchange thermal energy by conduction with the surrounding ground through borehole materials. The spatial variability of the geological properties and the space-time variability of hydrogeological conditions affect the real power rate of heat exchangers and, consequently, the amount of energy extracted from / injected into the ground. For this reason, it is not an easy task to identify the underground thermal properties to use when designing. At the current state of technology, Thermal Response Test (TRT) is the in situ test for the characterization of ground thermal properties with the higher degree of accuracy, but it doesn’t fully solve the problem of characterizing the thermal properties of a shallow geothermal reservoir, simply because it characterizes only the neighborhood of the heat exchanger at hand and only for the test duration. Different analytical and numerical models exist for the characterization of shallow geothermal reservoir, but they are still inadequate and not exhaustive: more sophisticated models must be taken into account and a geostatistical approach is needed to tackle natural variability and estimates uncertainty. The approach adopted for reservoir characterization is the “inverse problem”, typical of oil&gas field analysis. Similarly, we create different realizations of thermal properties by direct sequential simulation and we find the best one fitting real production data (fluid temperature along time). The software used to develop heat production simulation is FEFLOW 5.4 (Finite Element subsurface FLOW system). A geostatistical reservoir model has been set up based on literature thermal properties data and spatial variability hypotheses, and a real TRT has been tested. Then we analyzed and used as well two other codes (SA-Geotherm and FV-Geotherm) which are two implementation of the same numerical model of FEFLOW (Al-Khoury model).

Analisi della stabilità dei risultati dei test di risposta termica: prove in campo, confronto e analisi critica per diversi metodi di esecuzione e modellizzazione

Il Test di Risposta Termica (Thermal Response Test-TRT) (Mogenson,1983) è il test esistente con il più alto grado di accuratezza per la caratterizzazione del reservoir geotermico superficiale. Il test consiste in una simulazione in situ del funzionamento di un sistema a circuito chiuso di sfruttamento dell’energia geotermica, per un periodo limitato di tempo, attraverso l’iniezione o estrazione di calore a potenza costante all’interno del geo-scambiatore (Borehole Heat Exchanger-BHE). Dall’analisi della variazione delle temperature del fluido circolante, è possibile avere una stima delle proprietà termiche medie del volume del reservoir geotermico interessato dal test. Le grandezze principali per la caratterizzazione di un serbatoio geotermico sono la conduttività termica (λ), la capacità termica volumetrica (c), la temperatura indisturbata del suolo (Tg) e la resistenza termica del pozzo (Rb); la loro determinazione è necessaria per il corretto progettazione degli geo-scambiatori. I risultati del TRT sono tuttavia sensibili alle condizioni al contorno spazio-temporali quali ad es.: variazione della temperatura del terreno, movimento d’acqua di falda, condizioni metereologiche, eventi stagionali, ecc. Questo lavoro vuole: i) introdurre uno studio sui problemi di caratterizzazione del reservoir geotermico superficiale, in particolare analizzando l’effetto che il movimento d’acqua di falda ha sui parametri termici; ii) analizzare la sensitività dei risultati del test alle variabilità dei parametri caratteristici del funzionamento delle attrezzature. Parte del lavoro della mia tesi è stata svolta in azienda per un periodo di 4 mesi presso la “Groenholland Geo Energy systems” che ha sede ad Amsterdam in Olanda. Tre diversi esperimenti sono stati realizzati sullo stesso sito (stratigrafia nota del terreno: argilla, sabbia fine e sabbia grossa) usando una sonda profonda 30 metri e diversi pozzi per l’estrazione d’acqua e per monitorare gli effetti in prossimità del geo scambiatore. I risultati degli esperimenti sono stati molto diversi tra di loro, non solo in termini di dati registrati (temperature del fluido termovettore), ma in termini dei valori dei parametri ottenuti elaborando i dati. In particolare non è sufficiente adottare il modello classico della sorgente lineare infinita (Infinite Line Source Solution- ILS) (Ingersoll and Plass, 1948), il quale descrive il trasferimento di calore per conduzione in un mezzo omogeneo indefinito a temperatura costante. Infatti, lo scambio di calore avviene anche tramite convezione causata dal movimento d’acqua di falda, non identificabile mediante gli approcci classici tipo CUSUM test (Cumulative Sum test) (Brown e altri,1975) Lo studio della tesi vuole dare un quadro di riferimento per correlare la variabilità dei risultati con la variabilità delle condizioni al contorno. L’analisi integra le metodologie classiche (ILS) con un approccio geostatistico utile a comprendere i fenomeni e fluttuazioni che caratterizzano il test. Lo studio delle principali variabili e parametri del test, quali temperatura in ingresso e uscita del fluido termovettore, portata del fluido e potenza iniettata o estratta, è stato sviluppato mediante: il variogramma temporale, ovvero la semivarianza dell’accrescimento, che esprime il tipo di autocorrelazione temporale della variabile in esame; la covarianza incrociata temporale, ovvero la covarianza fra due variabili del sistema, che ne definisce quantitativamente il grado di correlazione in funzionamento del loro sfasamento temporale. L’approccio geostatistico proposto considera la temperatura del fluido Tf come una funzione aleatoria (FA) non stazionaria nel tempo (Chiles, 1999), il cui trend è formalmente definito, ma deve essere identificato numericamente. Si considera quindi un classico modello a residuo; in cui la FA è modellizzata come la somma di un termine deterministico, la media (il valore atteso) m(t),coincidente col modello descritto dalla teoria della sorgente lineare infinità, e di un termine aleatorio, la fluttuazione, Y(t). Le variabili portata e potenza sono invece considerate delle funzioni aleatorie stazionarie nel tempo, ovvero a media costante. Da questo studio di Tesi si sono raggiunte delle conclusioni molto importanti per lo studio del TRT: Confronto tra gli esperimenti in estrazione di calore, con e senza movimento d’acqua di falda: si studia l’effetto indotto dalla falda sul TRT. E’ possibile caratterizzare quantitativamente l’incremento della conducibilità termica equivalente legata a fenomeni convettivi dovuti al movimento d’acqua di falda. Inoltre, i variogrammi sperimentali evidenziano periodicità simili nei due casi e legate al funzionamento della pompa di calore e della componentistica associata ed alla circolazione del fluido termovettore all’interno della sonda. Tuttavia, la componente advettiva ha un effetto di smorzamento sulle piccole periodicità dei variogrammi, ma di aumento dell’ampiezza delle periodicità maggiori a causa del funzionamento della pompa di calore che deve fornire maggiore energia al sistema per bilanciare le dispersioni dovute al movimento d’acqua di falda. Confronto fra estrazione ed iniezione di calore, con movimento d’acqua di falda: si studia la significatività dei risultati nei due casi. L’analisi delle variografie evidenzia significative differenze nella struttura dei variogrammi sperimentali. In particolare, nel test con iniezione di calore i variogrammi sperimentali delle temperature hanno valori sistematicamente inferiori, circostanza che assicura una migliore precisione nella stima dei parametri termici. Quindi eseguire il TRT in iniezione di calore risulta più preciso. Dall’analisi dei variogrammi sperimentali delle singole variabili quali temperatura del fluido in ingresso e uscita all’interno del geoscambiatore è stato confermato il fenomeno di smorzamento delle oscillazioni da parte del terreno. Dall’analisi delle singole variabili del test (temperature, potenza, portata) è stata confermata l’indipendenza temporale fra portate e temperature. Ciò è evidenziato dalle diverse strutture dei variogrammi diretti e dalle covarianze incrociate prossime a zero. Mediante correlogrami è stato dimostrato la possibilità di calcolare il tempo impiegato dal fluido termovettore per circolare all’interno della sonda. L’analisi geostatistica ha permesso quindi di studiare in dettaglio la sensitività dei risultati del TRT alle diverse condizioni al contorno, quelle legate al reservoir e quelle legate al funzionamento delle attrezzature