Offdesign operation of kraft recovery boiler

A model to solve heat and mass balances during the offdesign load calculations was created. These equations are complex and nonlinear. The main new ideas used in the created offdesign model of a kraft recovery boiler are the use of heat flows as torn iteration variables instead of the current practice of using the mass flows, vectorizing equation solving, thus speeding up the process, using non dimensional variables for solving the multiple heat transfer surface problem and using a new procedure for calculating pressure losses. Recovery boiler heat and mass balances are reduced to vector form. It is shown that these vectorized equations can be solved virtually without iteration. The iteration speed is enhanced by the use of the derived method of calculating multiple heat transfer surfaces simultaneously. To achieve this quick convergence the heat flows were used as the torn iteration parameters. A new method to handle pressure loss calculations with linearization was presented. This method enabled less time to be spent calculating pressure losses. The derived vector representation of the steam generator was used to calculate offdesign operation parameters for a 3000 tds/d example recovery boiler. The model was used to study recovery boiler part load operation and the effect of the black liquor dry solids increase on recovery boiler dimensioning. Heat flows to surface elements for part load calculations can be closely approximated with a previously defined exponent function. The exponential method can be used for the prediction of fouling in kraft recovery boilers. For similar furnaces the firing of 80 % dry solids liquor produces lower hearth heat release rate than the 65 % dry solids liquor if we fire at constant steam flow. The furnace outlet temperatures show that capacity increase with firing rate increase produces higher loadings than capacity increase with dry solids increase. The economizers, boiler banks and furnaces can be dimensioned smaller if we increase the black liquor dry solids content. The main problem with increased black liquor dry solids content is the decrease in the heat available to superheat. Whenever possible the furnace exit temperature should be increased by decreasing the furnace height. The increase in the furnace exit temperature is usually opposed because of fear of increased corrosion.

Hemicellulose extracted Kraft pulp as a raw material of paper

The transformation of a traditional pulp mill into an integrated forest biorefinery utilizing wood-derived biomass presents a promising opportunity for enterprise revival of the pulp and paper industry by offering new sources of revenue and significantly improved industry profitability. One proposed next generation process step for an integrated forest biorefinery is the extraction of hemicelluloses, allowing the co-production of pulp and ethanol or chemicals. The extraction of hemicelluloses, however, will likely have downstream effects on pulp quality. In the literature survey an overview of the integrated forest biorefinery and possible next generation technologies implementable in such facility were reviewed. Moreover, some hemicellulose extraction methods suitable for the co-production of pulp and hemicellulose products were looked into in more detail. Also, an overview on the significance of pulp’s hemicellulose content on papermaking properties of pulp fibers was made. In the literature it is stated that the hemicellulose content of pulp affects on many papermaking properties of pulp fibers, hornification and paper strength properties in particular. In the experimental part the goal was to investigate what effects alkaline hemicellulose extraction after bleaching has on the papermaking properties of birch Kraft pulp. It was discovered that tested pulps, normal and hemi-poor birch Kraft pulp, were different in many ways regarding to pulp properties. Differences were observed in both physical and chemical characteristics. Furthermore, clear distinctions were seen in tested paper properties, especially in strength properties, between the handsheets made from hemi-poor or normal birch Kraft pulp. Hemi-poor and normal birch Kraft pulps were also compared as a raw material of laboratory made copy paper. Based on this comparison, usage of hemi-poor birch pulp as the raw material of copy paper does not drastically deteriorate its quality.

Gasification of Black Liquor as a Way to Increase Power Production at Kraft Pulp Mills

The study is focused on the opportunity to improve the power performance from black liquor at Kraft pulp mills. The first part of the paper includes an overview of a traditional recovery system, its development and indication of the integral drawbacks which provoke the search for more efficient methods of black liquor treatment. The second part is devoted to the investigation of black liquor gasification as a technology able to increase electric energy generation at pulp mills. In addition, a description of two most promising gasification processes and their comparison to each other are presented. The paper is based on a literature review and interviews of specialists in this field. The findings showed that while the modern recovery system meets demands of the pulp mills, pressurized oxygen-blown black liquor gasification has good potential to be used as an alternative technology, increasing the power output from black liquor.

Influência da temperatura de secagem sobre o rendimento e a composição química do óleo essencial de Tanaecium nocturnum (barb. Rodr.) bur. & K. Shum

The yields and chemical compositions of the essential oils obtained by steam distillation of the fresh and dried (30 and 40 ºC) leaves, stems and roots of Tanaecium nocturnum are reported. The identification and quantification of the volatile constituents were accomplished by GC/MS and GC/FID, respectively. The essential oils obtained from the various parts of the plant were constituted mainly of benzaldehyde. Large losses and variations in the quantities of the components during the drying process were observed. The presence of mandelonitrile in higher concentration in the stem and roots indicates that this species produces cyanogenic glycosides.

Rendimento térmico e emissões de contaminantes atmosféricos de gasolinas formuladas com etanol, MBTE e TAEE

The specific consumption and carbon monoxide (CO) and nitrogen oxide (NO) emissions from gasolines formulated with ethanol, methyl tert-butyl ether (MTBE) and tert-amyl ethyl ether (TAEE) were evaluated in the rich, stoichiometric and lean-burn regions during the operation of an Otto-cycle engine. The use of ethanol as an additive presented high specific consumption, while gasoline formulated with TAEE showed low specific consumption with the engine operating under lean-burn conditions. The ethers evaluated here presented a low percentage of CO in the rich-burn region when compared with ethanol.

Biossíntese de goma xantana a partir da fermentação de soro de leite: rendimento e viscosidade

Xanthan is a polysaccharide synthesized by Xanthomonas bacteria and of extreme commercial importance as a microbial polysaccharide. The aim of this work was to produce xanthan using mozzarella cheese whey as substrate, by different isolates natives the Xanthomonas. The alternative medium for production was milk whey, urea and K2HPO4. The xanthan maximum productivity was 21.91 g L-1. Analysis of apparent viscosity was made in solutions of gum at 0.5-2.0%, 25-65 ºC with shear rate of 25-1000 s-1.The maximum viscosity found was 57.30 mPa.s. The isolates demonstrate capacity to degrade the lactose and to produce xanthan, being constituted an alternative for the industrial production.

The role of bound chlorine in the brightness reversion of bleached hardwood kraft pulp

Our previous paper showed fragmentary evidence that pulp brightness reversion may be negatively affected by its organically bound chlorine (OX) content. A thorough investigation on eucalyptus kraft pulp led to the conclusion that OX increases reversion of certain pulps but this trend is not universal. Alkaline bleaching stages decrease reversion regardless of pulp OX content. Pulps bleached with high temperature chlorine dioxide revert less than those bleached with conventional chlorine dioxide in sequences ending with a chlorine dioxide stage but similarly in sequences ending with a final peroxide stage. The use of secondary condensate for pulp washing decreases reversion.

Branqueamento de polpa celulósica kraft de eucalipto com peróxido ácido ativado por molibdênio

Optimum conditions to run the P Mo stage for bleaching eucalyptus kraft pulp were 90 ºC, pH 3.5, 2 h, 0.1 kg/t Mo and 5 kg/t H2O2. The P Mo stage efficiency increased with decreasing pH (1.5-5.5) and increasing temperature (75-90 ºC), time (2-4 h), and hydrogen peroxide (3-10 kg/t) and molybdenum concentration (0.1-0.4 kg/t). The implementation of the P Mo stage, as replacement for the A stage, decreased total active chlorine demand of the OAZDP sequence by 6 kg/t to reach 90% ISO, both in laboratory and mill scale. Such practice resulted in decreased bleaching chemical costs to produce fully bleached pulp of 90% ISO.

Previsão das propriedades físicas do papel kraft por espectroscopia no infravermelho próximo (NIR) e regressão por mínimos quadrados parciais (PLS)

The main objective of the present work is represented by the characterization of the physical properties of industrial kraft paper (i.e. transversal and longitudinal tear resistance, transversal traction resistance, bursting or crack resistance, longitudinal and transversal compression resistance (SCT (Compressive Strength Tester) and compression resistance (RCT-Ring Crush Test)) by near infrared spectroscopy associated to partial least squares regression. Several multivariate models were developed, many of them with high prevision capacity. In general, low prevision errors were observed and regression coefficients that are comparable with those provided by conventional standard methodologies.

Variação anual do rendimento e composição química dos componentes voláteis da Siparuna guianensis Aublet

This work describes the volatile composition obtained by hidrodistillation of fresh leaves of Siparuna guianensis Aublet collected from Cuiabá (MT), Brazil. The composition of DCM extract of hydrolate was determined by GC-MS analysis and the results showed that the specie present a range of components according to their phenology and period of the leaves were collects. The highest volatile components yield was obtained during the reproductive period and the principal compound was the siparunone.

Influência da secagem sobre o rendimento e composição química dos compostos voláteis das raízes de Piper piscatorum Trel. & Yunck. (Piperaceae)

In this study, we evaluated the yield and chemical composition of volatile compounds obtained from fresh, dried at 30 and 40 ºC respectively of Piper piscatorum, employing the technique of hydrodistillation. The volatile were chemically characterized by GC-MS and GC-FID. The main volatile compounds were selin-11-en-4-a-ol (57,63 ± 3,07%; 53,95 ± 1,56% and 56,20 ± 0,43%) and benzyl benzoate (15,40 ± 0,36%; 16,32 ± 0,85% and 15,04 ± 0,24%).The drying of the raw material reduced yield of volatile compounds, changing their chemical compositions.

Efeito de bioprotetores em patógenos de sementes e na emergência e rendimento de grãos de milho

Um experimento de laboratório e dois de campo, conduzidos nas localidades de Passo Fundo, RS, e Pato Branco, PR, foram realizados com o objetivo de avaliar os efeitos da microbiolização de sementes sobre os patógenos de sementes e sobre a germinação e rendimento de grãos de milho (Zea mays). Em laboratório, a maioria dos bioprotetores reduziu significativamente o nível de patógenos de sementes. Nos experimentos de campo, no ano de 1997, em Passo Fundo, RS, somente Trichoderma harzianum (T-22) melhorou significativamente a emergência e o rendimento de grãos do milho . Todos os bioprotetores melhoraram significativamente a emergência em Pato Branco (PR). Paenibacillus macerans (144), T. harzianum (T-22), Flavimonas oryzihabitans e Pseudomonas putida biótipo B também proporcionaram aumento significativo no rendimento de grãos em relação à testemunha. O tratamento com T. harzianum proporcionou aumento significativo na emergência de plântulas e no rendimento de grãos de milho. Esse aumento foi de 615 kg/ha acima do rendimento da testemunha, sem tratamento.Em 1998, em Passo Fundo, P. macerans (144), F. oryzihabitans e Agrobacterium radiobacter proporcionaram os melhores aumentos na germinação. Com exceção de F. oryzihabitans e de Bacillus subtilis, todos os bioprotetores proporcionaram aumentos significativos no rendimento de grãos. Em Pato Branco, P. putida biótipo B 63, F. oryzihabitans e Pseudominas putida biótipo A (M 970841) proporcionaram as melhores germinações de sementes de milho. Paenibacilus macerans (144), T. harzianum (T-22), F. oryzihabitans, A. radiobacter e B. subtilis aumentaram significativamente o rendimento de grãos. A microbiolização de sementes apresenta-se como uma alternativa tec nológica para o tratamento de sementes de milho no Brasil.

Efeito da rotação de culturas, da monocultura e da densidade de plantas na incidência das podridões da base do colmo e no rendimento de grãos do milho

Quantificou-se neste trabalho o efeito da rotação de culturas, da monocultura e da densidade de plantas na incidência de doenças e no rendimento de grãos, associados às podridões da base do colmo (PBC) do milho (Zea mays), em experimentos de campo conduzidos na área experimental da Universidade de Passo Fundo (RS) durante a safra 1998/99. Utilizou-se o genótipo Pioneer 3071, semeado em parcelas de quatro linhas de 5 m distribuídas em blocos ao acaso e cinco tratamentos (30, 40, 50 ,60, e 70 mil plantas ha-1) com quatro repetições. As avaliações da incidência das PBC foram realizadas a cada sete dias. A incidência das PBC variou de zero a 12,9% sob rotação de culturas e de 1 a 46,8% em monocultura. Os fungos Diplodia maydis (8,4%) e D. macrospora (4,8%) foram as espécies isoladas com maior freqüência de colmos sintomáticos em monocultura. Na área de rotação de culturas, a maior incidência foi de D. maydis, com 3,4% seguida de D. macrospora, com 3,3%.

Efeito do vírus do mosaico do trigo sobre o rendimento de trigo e triticale

O vírus do mosaico do trigo (Soil-borne wheat mosaic virus - SBWMV), transmitido pelo fungo de solo Polymyxa graminis, é responsável por uma das principais viroses que afetam a produção de trigo (Triticum aestivum). Com o objetivo de avaliar os danos causados pelo SBWMV, foram conduzidos experimentos no campo experimental da Embrapa Trigo, em solo naturalmente infestado com o fungo vetor, utilizando as cultivares de trigo, BR 32, BR 23, Embrapa 120, OR 1, IAC 5-Maringá, Embrapa 27, Embrapa 16 e as cultivares de triticale (Triticum secale) Embrapa 53 e Iapar 23, em duas épocas de plantio. Foram avaliados a altura de plantas, o número de perfilhos, número de grãos por espiga, número de grãos por planta, peso de grãos e o peso de mil grãos. Os dados foram submetidos à análise de variância comparando-se as médias pelo teste de Scott & Knott a 5%. Para a altura de plantas, houve redução de até 27,5% na cv. IAC 5-Maringá. A cv. BR 32 apresentou redução de 25% no número de perfilhos em plantas sintomáticas, ao passo que a cv. OR 1 aumentou 32,4% o número de perfilhos. O número de grãos por planta apresentou redução em torno de 49% nas duas espécies estudadas. A redução no peso de grãos por planta variou de sete a 56% em trigo e de 51 a 59% em triticale , para o peso de mil grãos a redução variou de quatro a 26% em trigo e 23 a 30% em triticale.

Influência da intensidade da murcha-de-fusário no rendimento do caupi

A murcha-de-fusário, causada por Fusarium oxysporum f.sp. tracheiphilum, é uma importante doença do caupi (Vigna unguiculata) no Nordeste brasileiro. Foi conduzido um experimento em microparcelas para avaliar a influência da intensidade da murcha-de-fusário nas reduções de rendimento do caupi. O solo acondicionado nas microparcelas foi infestado com a mistura do inóculo de dois isolados do patógeno, obtendo-se diferentes gradiente de densidade, variando de 1,2 x 10² a 5,3 x 10(4) ufc/g. Cinco dias após a infestação, foram plantadas as cultivares BR-17 Gurguéia e IPA-206, classificadas como altamente e moderadamente suscetíveis a F. oxysporum f.sp. tracheiphilum, respectivamente. Na fase de colheita, o rendimento de cada cultivar foi determinado por microparcela, obtendo-se o número de vagens por planta, o peso total de sementes por planta e o peso de 100 sementes. Após a colheita, a severidade da murcha-de-fusário foi avaliada em todas as plantas com o auxílio de uma escala descritiva, sendo calculado o índice de intensidade da doença. Não foram verificadas diferenças significativas (P=0,05) na intensidade de doença e na taxa de redução de rendimento entre as duas cultivares. As reduções no rendimento de sementes variaram de 9,11 a 80,30% e de 8,30 a 86,51% nas cultivares BR-17 Gurguéia e IPA-206, respectivamente. O modelo de regressão linear simples, sem a transformação dos dados, possibilitou o ajuste adequado aos dados na análise da relação entre a intensidade da murcha-de-fusário e as reduções de rendimento das duas cultivares.