A new creep test method for asphalt mixtures

A new creep test, Partial Triaxial Test (PTT), was developed to study the permanent deformation properties of asphalt mixtures. The PTT used two duplicate platens whose diameters were smaller than the diameter of the cylindrical asphalt mixtures specimen. One base platen was centrally placed under the specimen and another loading platen was centrally placed on the top surface of the specimen. Then the compressive repeated load was applied on the loading platen and the vertical deformation of the asphalt mixture was recorded in the PTTs. Triaxial repeated load permanent deformation tests (TRT) and PTTs were respectively conducted on AC20 and SMA13 asphalt mixtures at 40°C and 60°C so as to provide the parameters of the creep constitutive relations in the ABAQUS finite element models (FEMs) which were built to simulate the laboratory wheel tracking tests. The real laboratory wheel tracking tests were also conducted on AC20 and SMA13 asphalt mixtures at 40°C and 60°C. Then the calculated rutting depth from the FEMs were compared with the measured rutting depth of the laboratory wheeling tracking tests. Results indicated that PTT was able to characterize the permanent deformation of the asphalt mixtures in laboratory. The rutting depth calculated using the parameters estimated from PTTs' results was closer to and showed better matches with the measured rutting than the rutting depth calculated using the parameters estimated from TRTs' results. Main reason was that PTT could better simulate the changing confinement conditions of asphalt mixtures in the laboratory wheeling tracking tests than the TRT.

Weak form equation–based finite-element modeling of viscoelastic asphalt mixtures

The objective of this study is to demonstrate using weak form partial differential equation (PDE) method for a finite-element (FE) modeling of a new constitutive relation without the need of user subroutine programming. The viscoelastic asphalt mixtures were modeled by the weak form PDE-based FE method as the examples in the paper. A solid-like generalized Maxwell model was used to represent the deforming mechanism of a viscoelastic material, the constitutive relations of which were derived and implemented in the weak form PDE module of Comsol Multiphysics, a commercial FE program. The weak form PDE modeling of viscoelasticity was verified by comparing Comsol and Abaqus simulations, which employed the same loading configurations and material property inputs in virtual laboratory test simulations. Both produced identical results in terms of axial and radial strain responses. The weak form PDE modeling of viscoelasticity was further validated by comparing the weak form PDE predictions with real laboratory test results of six types of asphalt mixtures with two air void contents and three aging periods. The viscoelastic material properties such as the coefficients of a Prony series model for the relaxation modulus were obtained by converting from the master curves of dynamic modulus and phase angle. Strain responses of compressive creep tests at three temperatures and cyclic load tests were predicted using the weak form PDE modeling and found to be comparable with the measurements of the real laboratory tests. It was demonstrated that the weak form PDE-based FE modeling can serve as an efficient method to implement new constitutive models and can free engineers from user subroutine programming.

Study of effect on tensile stress test from distortion of fibre laser welded Ti6Al4V using FEA

Distortion is one type of defect in the weld, which is troublesome for some reasons, especially in thin plate welding. Distortion was found in fibre laser welding processing for 0.7mm thickness Ti6Al4V plate. The purpose of this paper is to understand and evaluate the effect of distortion on stress level by FEA and tensile test. A group of 0.7mm Ti6Al4V plates welded using continuous wave fibre laser. FEA models were established for fibre laser welded Ti6Al4V in abaqus 6.7. © (2011) Trans Tech Publications.

Modeling of shape memory alloys with plasticity

Shape memory alloys are a special class of metals that can undergo large deformation yet still be able to recover their original shape through the mechanism of phase transformations. However, when they experience plastic slip, their ability to recover their original shape is reduced. This is due to the presence of dislocations generated by plastic flow that interfere with shape recovery through the shape memory effect and the superelastic effect. A one-dimensional model that captures the coupling between shape memory effect, the superelastic effect and plastic deformation is introduced. The shape memory alloy is assumed to have only 3 phases: austenite, positive variant martensite and negative variant martensite. If the SMA flows plastically, each phase will exhibit a dislocation field that permanently prevents a portion of it from being transformed back to other phases. Hence, less of the phase is available for subsequent phase transformations. A constitutive model was developed to depict this phenomena and simulate the effect of plasticity on both the shape memory effect and the superelastic effect in shape memory alloys. In addition, experimental tests were conducted to characterize the phenomenon in shape memory wire and superelastic wire. ^ The constitutive model was then implemented in within a finite element context as UMAT (User MATerial Subroutine) for the commercial finite element package ABAQUS. The model is phenomenological in nature and is based on the construction of stress-temperature phase diagram. ^ The model has been shown to be capable of capturing the qualitative and quantitative aspects of the coupling between plasticity and the shape memory effect and plasticity and the super elastic effect within acceptable limits. As a verification case a simple truss structure was built and tested and then simulated using the FEA constitutive model. The results where found to be close the experimental data. ^

Finite Element Simulations of stretch-blow moulding with experimental validation over a broad process window

Injection stretch blow moulding is a well-established method of forming thin-walled containers and has been extensively researched for numerous years. This paper is concerned with validating the finite element analysis of the free-stretch-blow process in an effort to progress the development of injection stretch blow moulding of poly(ethylene terephthalate). Extensive data was obtained experimentally over a wide process window accounting for material temperature and air flow rate, while capturing cavity pressure, stretch-rod reaction force and preform surface strain. This data was then used to assess the accuracy of the correlating FE simulation constructed using ABAQUS/Explicit solver and an appropriate viscoelastic material subroutine. Results reveal that the simulation is able to give good quantitative correlation for conditions where the deformation was predominantly equal biaxial whilst qualitative correlation was achievable when the mode of deformation was predominantly sequential biaxial. Overall the simulation was able to pick up the general trends of how the pressure, reaction force, strain rate and strain vary with the variation in preform temperature and air flow rate. The knowledge gained from these analyses provides insight into the mechanisms of bottle formation, subsequently improving the blow moulding simulation and allowing for reduction in future development costs.

Estudo do efeito do carregamento de pulso em viga

Nesse trabalho é estudado uma viga isotrópica com as condições de contorno engastada-apoiada sujeita a uma carga dinâmica de pulso. Inicialmente a equação de equilíbrio dinâmica da viga é desenvolvida e as frequências naturais com seus respectivos modos de vibração são obtidos. Para a obtenção da resposta no tempo, não amortecida e amortecida, são utilizados a Integral de Duhamel e o Método dos Elementos Finitos (MEF) através da utilização do programa comercial Abaqus ®. Os resultados obtidos através das duas metodologias são comparados e observa-se uma boa convergência entre eles.

Keskipakoispuhaltimen siipipyörän lujuusteknisen mitoituksen kehittäminen

Tässä työssä on tutkittu prosessipuhaltimena käytettävän keskipakoispuhaltimen lujuusteknistä mitoitusta. Työn tavoitteena on ollut luoda analyyttisiä laskentakaavoja Koja Oy:n käyttöön tulevaisuuden tuotekehityksen tueksi. Tavoitteena on ollut tutkia myös siipien ja etu- ja takalevyn kiinnityshitsejä ja antaa työkaluja siipipyörän väsymismitoitukseen. Kirjallisuuskatkauksessa löytyi muutamia raportoituja tapauksia, jossa keskipakoispuhallin on vaurioitunut käytön aikana. Yhtenäisenä tekijänä kaikille tapauksille on ollut hitsausliitoksen väsyminen. Väsyttävän kuormituksen raportoiduissa tapauksissa on aiheuttanut siipipyörän värähtely. Väsyminen on alkanut siiven kiinnitysliitoksista hitsin rajaviivalta, siipipyörän ulkokehältä. Siipipyörän analysointiin on käytetty analyyttisiä laskentakaavoja ja elementtimenetelmää. Analyyttisten laskentakaavojen tuottaminen on muuten monimutkaiselle rakenteelle hyvin työlästä ja aikaa vievää. Staattisessa tarkastelussa elementtimenetelmällä siipipyörän mallintamiseen on käytetty keskipintamallia. Lisäksi laskentatiedostojen kokoa on pystytty rajaamaan syklisesti symmetrisen rakenteen ansiosta. Siipipyörän väsymistarkastelu on suoritettu tehollisen lovijännityksen menetelmällä, jossa tarkasteltavan hitsin rajaviivoille ja juureen on elementtimenetelmässä mallinnettu r=1 mm suuruinen lovi, josta jännityksen on luettu. Elementtimenetelmässä laskentaohjelmistona on käytetty Abaqus 6.14.1 -laskentaohjelmistoa. Analyyttisten laskentakaavojen kehityksessä on päästy hyvin lähelle elementtimenetelmästä saatuja vastaavia tuloksia. Analyyttisten kaavojen antamat tulokset eroavat kuitenkin sen verran virhettä, että varsinainen tarkka laskenta on syytä suorittaa ennen lopullisen konstruktion määrittämistä. Tehollisella lovijännitysmenetelmällä on saatu määritettyä rakenteen kriittisin kohta, jonka kestoikä on 36 400 sykliä. Tutkimuksen pohjalta Koja Oy on saanut hyvät edellytykset jatkaa tutkimusta lopun tuoteperheen parantamiseen.

Study the methods of connecting jacket to the seabed and choosing the best method for Persian Gulf according to soil characteristics

Offshore structures with numerous applications in different environments throughout the world and used at different depths. Due to the expansion of marine industries, including offshore oil industry in Iran , particularly in the Persian Gulf region, in order to more accurately model these structures and to prevent incidents such as the Overturning of the platform serious damage to the South Pars Phase ١٣ was platforms, the use New Technic is essential technologies. One of the methods that are used in the construction of offshore wind turbines, using a pre-pile. In this method, a template is constructed with the dimensions specified in the workshop. After making templates using special vessels for placement in the desired location on the sea bed is carried, then the template is placed on the sea bed, Then, using a hammer for Pile Driving Operation Started Vibration hammer and fit the template of 3 or 4 piles of crushed within this template on the seabed . The next step piling, templates have been removed from the site And Jacket placed on piles. The system was installed on the deck on piles and Consequently Deck Load pile inserted on .It should be noted that the design of these types of platforms, base diameter of the pile diameter independent of the choice as one of the major advantages of this system is. This thesis examines a Template Fixed Platform in the oil Soroush Using the Pre-Piling and the Common Piling systems in the Persian Gulf were studied and the effect of different design compared to the Pre-Piling Platforms Persian Gulf were evaluated. The results suggest that Pre-Piling system compared with conventional systems piling in the Persian Gulf, as a more appropriate model structure and behavior Top Model economic efficiency is selected. It should be noted that all calculations and analyzes were performed using Software Abaqus.

Validação numérica de leis coesivas triangulares para previsão de resistência de juntas adesivas em tração e corte puros

As ligações adesivas surgiram pela necessidade de se encontrar formas de unir componentes, por vezes de materiais distintos, através de técnicas mais vantajosas. Atualmente, qualquer estrutura deve ser resistente, robusta e leve, o que amplificou o interesse industrial e investigação nas ligações adesivas, principalmente na melhoria das propriedades de resistência e fratura de materiais. Desta forma, nos últimos anos, a utilização de juntas adesivas em aplicações industriais tem aumentando gradualmente, substituindo alguns métodos de ligação tradicionais, por apresentarem vantagens, tais como redução de concentração de tensões, reduzido peso e facilidade de processamento/fabrico. Em qualquer área da indústria, a aplicação em larga escala de uma determinada técnica de ligação supõe que estão disponíveis ferramentas confiáveis para o projeto e previsão da rotura. Neste âmbito, os Modelos de Dano Coesivo (MDC) são uma ferramenta fundamental, apesar de ser necessário estimar as leis coesivas do adesivo à tração e corte para entrada nos modelos numéricos. Nesta dissertação o trabalho experimental consistiu no tratamento de dados com vista à obtenção de GIc e GIIc, com a devida comparação de diferentes métodos de redução, bem como potencialidades e limitações dos mesmos. É realizada uma comparação dos três adesivos: Araldite® AV138, Araldite® 2015 e SikaForce® 7752. Neste trabalho estudou-se também numericamente a adequação de leis coesivas triangulares na previsão no comportamento de juntas adesivas, nomeadamente nas curvas forçadeslocamento (P-) de ensaios Double-Cantilever Beam para caracterização à tração e ensaios End-Notched Flexure para caraterização ao corte. Os ensaios foram simulados numericamente pelo software ABAQUS®, recorrendo ao Método de Elementos Finitos (MEF) e um MDC triangular, com o intuito de estimar a lei coesiva de cada um dos adesivos. Para os adesivos Araldite®AV138 e Araldite®2015, à tração e ao corte, a lei triangular previu o comportamento do adesivo com alguma razoabilidade. Para a previsão da resistência do adesivo SikaForce® 7752, a lei triangular não se ajustou convenientemente nem à tração nem ao corte. Considera-se que, para este adesivo, uma lei trapezoidal é a que melhor se adequa, devido à ductilidade do mesmo.

A Numerical study of fluid flow in peristaltic pumps and polymeric elastic pipes

This thesis work deals with a mathematical description of flow in polymeric pipe and in a specific peristaltic pump. This study involves fluid-structure interaction analysis in presence of complex-turbulent flows treated in an arbitrary Lagrangian-Eulerian (ALE) framework. The flow simulations are performed in COMSOL 4.4, as 2D axial symmetric model, and ABAQUS 6.14.1, as 3D model with symmetric boundary conditions. In COMSOL, the fluid and structure problems are coupled by monolithic algorithm, while ABAQUS code links ABAQUS CFD and ABAQUS Standard solvers with single block-iterative partitioned algorithm. For the turbulent features of the flow, the fluid model in both codes is described by RNG k-ϵ. The structural model is described, on the basis of the pipe material, by Elastic models or Hyperelastic Neo-Hookean models with Rayleigh damping properties. In order to describe the pulsatile fluid flow after the pumping process, the available data are often defective for the fluid problem. Engineering measurements are normally able to provide average pressure or velocity at a cross-section. This problem has been analyzed by McDonald's and Womersley's work for average pressure at fixed cross section by Fourier analysis since '50, while nowadays sophisticated techniques including Finite Elements and Finite Volumes exist to study the flow. Finally, we set up peristaltic pipe simulations in ABAQUS code, by using the same model previously tested for the fl uid and the structure.

Appraisal of open software for finite element simulation of 2D metal sheet laser cut.

FEA simulation of thermal metal cutting is central to interactive design and manufacturing. It is therefore relevant to assess the applicability of FEA open software to simulate 2D heat transfer in metal sheet laser cuts. Application of open source code (e.g. FreeFem++, FEniCS, MOOSE) makes possible additional scenarios (e.g. parallel, CUDA, etc.), with lower costs. However, a precise assessment is required on the scenarios in which open software can be a sound alternative to a commercial one. This article contributes in this regard, by presenting a comparison of the aforementioned freeware FEM software for the simulation of heat transfer in thin (i.e. 2D) sheets, subject to a gliding laser point source. We use the commercial ABAQUS software as the reference to compare such open software. A convective linear thin sheet heat transfer model, with and without material removal is used. This article does not intend a full design of computer experiments. Our partial assessment shows that the thin sheet approximation turns to be adequate in terms of the relative error for linear alumina sheets. Under mesh resolutions better than 10e−5 m , the open and reference software temperature differ in at most 1 % of the temperature prediction. Ongoing work includes adaptive re-meshing, nonlinearities, sheet stress analysis and Mach (also called ‘relativistic’) effects.

Estudo da resistência ao fogo de pilares de aço inserido em paredes

O comportamento ao fogo de pilares de aço inseridos em paredes de edifícios é substancialmente diferente dos pilares quando isolados. O contacto com as paredes provoca por um lado um efeito de redução das temperaturas, revelando-se de certa forma favorável em termos de comportamento ao fogo, mas por outro lado provocando um aquecimento diferencial das secções levando ao aparecimento de esforços desfavoráveis (momentos fletores) nos pilares, aumentando a instabilidade. Este último fenómeno designa-se de “Thermal Bowing”, provocado pelo aquecimento diferencial, deve ser avaliado por uma quantificação rigorosa das temperaturas nos perfis de aço. O estudo foi realizado em dois níveis, numérico e experimental. Foram testados pilares inseridos em paredes de alvenaria, tanto com a alma paralela como perpendicular à parede. Pretendeu-se assim, avaliar o efeito da ação térmica diferencial no comportamento estrutural dos pilares e concluir qual o efeito das paredes sobre estes na sua resistência estrutural. Foram ainda alvo de análise o nível de carregamento e a esbelteza do pilar. Compararam-se os resultados dos ensaios experimentais com os estudos numéricos, reproduzindo as condições utilizadas nos ensaios experimentais, por forma a contribuir para o desenvolvimento/melhoria dos métodos de dimensionamento dos pilares em situação de incêndio. O programa experimental comportou a realização de ensaios em pilares de aço de secção H, embebidos em paredes. A modelação numérica dos ensaios foi realizada utilizando o programa de computador de elementos finitos ABAQUS, elaborando-se uma análise geométrica e material não - linear. Os principais resultados deste trabalho de investigação foram uma melhor avaliação da evolução de temperaturas na secção transversal dos pilares de aço com aquecimento diferencial, inseridos em paredes, deslocamentos, forças de restrição e esforço axial daí decorrentes. A partir destes resultados, realizou-se uma análise detalhada do deslocamento do centro de gravidade ao longo do tempo, provocada pela degradação das propriedades mecânicas do aço.

Understanding temperature and contact pressure in hot stamped channels

This paper investigates the temperature and contact pressure conditions in hot stamped channels of boron steel. Hot stamping has been used for many years to produce high strength structural auto-motive components. The high tensile strengths achievable by hot stamping is beneficial where the intrusion during a vehicle crash is not desirable – e.g. for the vehicle occupant compartment. How-ever, the high blank temperatures and high temperature cycling causes a large amount of wear in the tooling. These conditions have led to high tool failures and die maintenance costs. Thus, un-derstanding the main causes of wear behaviour in the hot stamping process is of high interest to hot stampers.
To this aim, a generic 2D thermo-mechanical finite element model of a hat-shaped crash formed hot stamped component was developed (based on the authors previous hot stamp model), and a modified phase transformation model based on Scheil’s additive principle has been applied. The model was created in the finite element software ABAQUS Standard V6.13, including convection and radiation when the component was transferred from furnace to the tool as well as the air-cooling process. A USDFLD subroutine was used to model the phase transformation and a HET-VAL subroutine was used to model the latent heat. Contact heat conductance was a function of the pressure.
The authors have used techniques from their previous work on tool wear estimation for cold stamping to estimate the contact pressure on the tooling, and the amount of sliding that occurs over the tooling, and the corresponding tooling temperature. This data provides a unique data set to understand the wear on the tooling, and will eventually lead to a model for estimating tooling life.

Comparison of ductile damage models during scratch tests - a numerical study

The ‘wear mode diagram’ has been commonly used to classify the deformation regime of the soft work-piece during scratching, into three modes: ploughing, wedge formation and cutting. The scratch test is usedto evaluate wear modes and material removal associated with wear. There are different damage models in the literature used for the description of material behaviour after damage initiation under different loadingconditions. However, there has been little analysis to compare damage models during scratch test conditions. The first aim of this work is first to use a finite element modelling package (Abaqus/Explicit) to build a 3Dmodel to capture deformation modes during scratching with indenters with different attack angles. Three different damage models are incorporated into the model and patterns of damage initiation and propagation arecompared with experimental results from the literature. This work highlights the role of the damage model in accurately capturing wear modes and material removal during two body sliding interactions.

Étude du comportement d'une section d'essais de chaussée de BAC avec des armatures en PRFV

Au Québec, l’épandage des sels de déglaçage pendant l’entretien hivernal des routes est l’une des causes de la corrosion des armatures en acier dans les ouvrages routiers en béton armé. La corrosion de l’acier crée des tensions internes dans le béton, ce qui entraine l’éclatement du béton qui enrobe l’armature d’acier. La durée de vie des infrastructures routières est par conséquent réduite et les coûts d’entretien sont augmentés. Le présent projet de recherche est né d’une collaboration entre le ministère des Transports, de la Mobilité durable et de l’Électrification des Transports (MTMDET) et l’Université de Sherbrooke. Il vise à étudier l’utilisation des barres en polymères renforcés de fibres de verre (PRFV), non sujettes à la corrosion dans les dalles en béton armé continu (BAC). Dans cette étude, une section de chaussée de 300 mètres de long a été instrumentée pendant la reconstruction de l’autoroute 40 Ouest à Montréal, pour caractériser le comportement à court et à long terme des dalles en BAC avec des armatures en PRFV. Les résultats expérimentaux montrent que les conditions climatiques affectent considérablement le comportement à la fissuration des dalles en BAC de PRFV et d’acier. Une analyse par éléments finis d’une section de la chaussée a été également réalisée avec le logiciel Abaqus en vue d’étudier l’influence de plusieurs paramètres tels que le taux d’armature longitudinale, les propriétés des barres de PRFV et leur profondeur, l’épaisseur de la dalle, le coefficient de dilatation thermique du béton et l’espacement des armatures transversales sur le comportement de la dalle en BAC de PRFV. Le modèle par éléments finis a été validé avec les résultats expérimentaux obtenus en chantier. Les résultats numériques montrent que le coefficient de dilatation thermique du béton, le taux d’armature longitudinale, les propriétés des barres de PRFV et leur positionnement dans la dalle, l’épaisseur de la dalle constituent les paramètres qui influencent le plus le comportement des dalles en BAC. Pour le dimensionnement des dalles en BAC de PRFV, des taux d’armature ainsi que des propriétés de barres de PRFV ont été proposés en tenant compte des résultats expérimentaux ainsi que de l’analyse par éléments finis.