910 resultados para Ordinary Portland cement
Resumo:
Bearing pads are used in precast concrete connections to avoid concentrated stresses in the contact area between the precast elements. In the present research, the bearing pads are Portland cement mortar with styrene-butadiene latex (SB), lightweight aggregate (expanded vermiculite-term) and short fibers (polypropylene, glass and PVA), in order to obtain a material with low modulus of elasticity and high tenacity, compared with normal Portland cement mortar. The objective of this paper is to analyze the influence of surface roughness on the pads and test other types of polypropylene fibers. Tests were carried out to characterize the composite and test on bearing pads. Characterization tests show compressive strength of 41MPa and modulus of elasticity of 12.8GPa. The bearing pads tests present 30% reduction of stiffness in relation to a reference mortar. The bearing pads with roughness on both sides present a reduction up to 30% in stiffness and an increase in accumulated deformation of more than 120%, regarding bearing pads with both sides smooth.
Resumo:
The use of fly ash (FA) as an admixture to concrete is broadly extended for two main reasons: the reduction of costs that supposes the substitution of cement and the micro structural changes motivated by the mineral admixture. Regarding this second point, there is a consensus that considers that the ash generates a more compact concrete and a reduction in the size of the pore. However, the measure in which this contributes to the pozzolanic activity or as filler is not well defined. There is also no justification to the influence of the physical parameters, fineness of the grain and free water, in its behavior. This work studies the use of FA as a partial substitute of the cement in concretes of different workability (dry and wet) and the influence in the reactivity of the ash. The concrete of dry consistency which serves as reference uses a cement dose of 250 Kg/m 3 and the concrete of fluid consistency utilized a dose of cement of 350 Kg/m 3 . Two trademark of Portland Cement Type 1 were used. The first reached the resistant class for its fineness of grain and the second one for its composition. Moreover, three doses of FA have been used, and the water/binder ratio was constant in all the mixtures. We have studied the mechanical properties and the micro-structure of the concretes by means of compressive strength tests, mercury intrusion porosimetry (MIP) and thermal analysis (TA). The results of compressive strength tests allow us to observe that concrete mixtures with cements of the same classification and similar dosage of binder do not present the same mechanical behavior. These results show that the effective water/binder ratio has a major role in the development of the mechanical properties of concrete. The study of different dosages using TA, thermo-gravimetry and differential thermal analysis, revealed that the portlandite content is not restrictive in any of the dosages studied. Again, this proves that the rheology of the material influences the reaction rate and content of hydrated cement products. We conclude that the available free water is determinant in the efficiency of pozzolanic reaction. It is so that in accordance to the availability of free water, the ashes can react as an active admixture or simply change the porous distribution. The MIP shows concretes that do not exhibit significant changes in their mechanical behavior, but have suffered significant variation in their porous structure
Resumo:
Experimental research has been performed to relate specific cement characteristics to deterioration due to sulfate and sea water attack after five year exposure, and to study different test method suitability for sulfate and marine resistance. Sulfate resistance testing have been performed on mortar specimens made with fifteen cement types of statistically diverse chemical composition according to European standard EN 197-1, most of them with sulfate resistant properties according to Spanish regulations. Chemical and mechanical characteristics were studied to determine the variation in properties of selected cements. SO3 content, type and amount of additions, C3A, and C4AF content were used to examine relationships between these characteristics and the results of sulfate resistance. Mortar specimens testing using Na2SO4 as the aggressive medium according to ASTM 1012 (with w/c ratio adapted to prENV 196-X:1995) was performed using each type of cement; identical specimens were also stored in sea water, and in lime saturated water (blank condition), up to five year age. Additionally these cements were tested conforming ASTM 452 and Koch and Steinegger test. Recommended acceptance limits for sulfate resistance of cements concerning to each used test method were evaluated in order to explore their suitability. Relationships between cement characteristics, degradation, expansive products obtained by X-ray diffraction techniques and maximum expansion after applied storage treatments, were correlated at final age, to redefine cement characteristics for sulfate resistant and marine resistant Portland cement
Resumo:
Tanto el tema de esta investigación, como sus objetivos, fundamentos, materiales seleccionados y parte experimental para alcanzarlos, han sido promovidos por la situación y el estado de las construcciones de hormigón armado que se comenzaron a realizar en España a partir del año 1975, con hormigones y morteros de cemento que contenían cenizas volantes hasta un 20 %, en principio, y hasta un 35 %, más tarde, de su dosificación de cemento Portland (CP), los cuales y en contra de lo esperado, han demandado y continúan demandando, muy a pesar de sus aparentes bondades de todo tipo que se les atribuían, una necesidad de mejora de sus prestaciones, especialmente, debido a un nivel inesperadamente bajo de la durabilidad de algunas obras construidas con los mismos. Todo era debido, en definitiva, a que las adiciones puzolánicas, naturales y artificiales, tales como las cenizas volantes, referidas antes, se vienen utilizando reglamentariamente para la fabricación de cementos y/o de sus productos derivados, hormigones, morteros y pastas, en la mayor parte de los países industrializados, desde hace ya más de tres décadas aproximadamente, en las mismas condiciones e idénticos usos constructivos que los hormigones y morteros de CP puro, viniendo además, dictada dicha utilización de estos materiales residuales, hoy sub-productos industriales, por cuestiones medioambientales y/o económicas, principalmente, motivo por el cual esta Tesis Doctoral ha pretendido responder también, adecuadamente y de manera esquemática (en forma de diagrama de flujo), a los criterios que deben de tenerse en cuenta a la hora de su selección y caracterización normalizada y reglamentada de estas adiciones minerales activas, sobre todo, antes de su dosificación y uso en forma del denominado cemento Portland con puzolana, o con ceniza volante, o con esquistos calcinados o con puzolanas calcinadas o con humo de sílice, cemento Portland mixto, cemento puzolánico o cemento compuesto, para que dichos problemas no se le produzcan al hormigón armado ni en masa. De aquí el enfoque tan particular y especial de esta investigación, al haberla circunscrito únicamente a las puzolanas naturales y artificiales, por considerarlas todas ellas, independientemente de por su origen, como materiales constituidos por pequeñas fracciones cristalinas distribuidas aleatoriamente en una matriz mayoritariamente vítrea y/o amorfa, la cual es la que le confiere su reactividad con el hidróxido de calcio en forma de cal apagada o de portlandita procedente de la hidratación del CP. A su vez, dichas fracciones vítreas y/o amorfas están constituidas, en su mayor parte, por sílice reactiva, SiO2r-, alúmina reactiva, Al2O3r-, y óxido de hierro reactivo, Fe2O3r-, recibiendo además, en conjunto, el nombre específico de "factores hidráulicos" de la puzolana, los cuales, por lo común, difieren cuantitativamente de sus contenidos totales, determinados por fusión alcalina mediante procedimientos normalizados. De los tres óxidos reactivos mencionados y desde el punto de vista técnico, los más importantes por su mayor presencia en casi todas las puzolanas naturales y artificiales y, también, transcendencia en la durabilidad química que les pueden llegar a conferir al hormigón armado y en masa, mortero o pasta de cemento que las contenga, son la SiO2r- y la Al2O3r-. El primero de los dos, la SiO2r-, reacciona nada más que con la portlandita (y el Ca(OH)2) para formar geles C-S-H, más tarde transformados en tobermoritas o en jennitas, semejantes a los que originan la alita y la belita del CP en su hidratación. Y desde el punto de vista normativo, la presencia de esta fracción silícica reactiva en las puzolanas viene regulada por la norma EN 197-1, de modo general, siendo además referida por la norma EN 450-1:2006, en el contexto de las cenizas volantes en su adición al hormigón, como "un polvo fino de partículas principalmente de forma esférica y cristalina, procedentes de la combustión de carbón pulverizado, que tiene propiedades puzolánicas y que está compuesto fundamentalmente de SiO2 y Al2O3". Además y de acuerdo con la primera de las dos normas, "El contenido de dióxido de silicio reactivo (definido y determinado según la norma EN 196-2 o su equivalente la UNE 80225) no debe ser inferior al 25 % en masa". Por su parte, cuantiosos estudios experimentales realizados por Talero solo y con otros investigadores, han demostrado que si la puzolana no es adecuada en calidad ni en cantidad, la durabilidad del cemento del que forme parte, y, por consiguiente, de los productos derivados que con él se fabriquen, hormigones, morteros, pastas y prefabricados, puede llegar a ser anormalmente baja, porque la alúmina reactiva, Al2O3r-, o alúmina tetra- o penta-coordinada que la constituye, se implica como tal, de una forma muy directa y con resultados totalmente contrapuestos incluso, en los ataques químicos agresivos naturales que se les producen, provenientes de terrenos y aguas selenitosas (sulfatos, que atacan en su caso al propio material hormigón, mortero y pasta que la contiene para formar ettringita de rápida formación, ett-rf, la cual puede llegar incluso a provocar un ataque rápido del yeso), del rocío marino y de las sales de deshielo (cloruros, que atacan, en cambio, a las armaduras de acero del hormigón provocándoles su corrosión electroquímica por "picadura", si bien, en este otro ataque químico, dicha Al2O3r- lo que origina es sal de Friedel de rápida formación, sF-rf, también, cuyo efecto es, en cambio, colmatador y protector, en definitiva, de dicha corrosión electroquímica), del agua de mar (acción agresiva mutua de cloruros y sulfatos), de la carbonatación, de la reactividad árido-álcali, además de intervenir en la liberación del calor de hidratación, así como también, en el comportamiento reológico de sus pastas, etc., acortándoles de este modo su durabilidad prevista y, en ocasiones, muy seriamente incluso. Pero lo más paradójico de todo es, que a pesar de su referido comportamiento totalmente contrapuesto, frente a sulfatos y cloruros, - aún no se dispone de un método de análisis químico para su determinación cuantitativa, que sea además relativamente sencillo en su operatividad, veraz, preciso, de respuesta rápida, desde el punto de vista técnico de la construcción (no más de 28 días), repetible, reproducible, que no implique peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, económico, y que sirva también tanto para investigación -vertiente científica-, como, sobre todo, para control de calidad -vertiente técnica-, - y ni mucho menos tampoco se dispone todavía, de especificación química alguna que precise el contenido máximo de Al2O3r- (%) que tiene que poseer una puzolana natural o artificial, para poder ser añadida al cemento Portland y/o al hormigón que va a estar sometido a un determinado ataque químico agresivo de los mencionados antes, y, en especial, a sulfatos, a cloruros o al agua de mar. Y para mayor justificación de ambas necesidades, se ha de decir también que la vigente Instrucción de Hormigón Estructural EHE-08 no contempla tampoco especificación química alguna sobre los "factores hidráulicos", en general, ni del contenido de Al2O3r-(%) de las cenizas volantes, muy en particular, en su Artículo 30º "Adiciones", ni en ningún otro Artículo, a pesar de que sí contempla, en cambio, - otras especificaciones químicas que carecen del necesario significado en cuanto a la necesidad de llevar explícita o implícitamente, el mensaje de la Durabilidad Química deseado, y - el Artículo 37º, el cual y para mayor abundamiento se titula paradójicamente "Durabilidad del hormigón y de las armaduras". Asimismo, tampoco se contempla en la última versión que acaba de publicarse de la norma EN 197-1 titulada: "Cementos. Parte 1: Composición, especificaciones y criterios de conformidad de los cementos comunes". Ni tampoco, en la norma EN 450-1:2006 titulada "Cenizas volantes para hormigón. Parte 1: Definiciones, especificaciones y criterios de conformidad", ni en la vigente Instrucción española para la Recepción de Cementos, RC-08, ni en la norma ASTM C618-03 tampoco. La única especificación química que ambas normas, la europea y la norteamericana, refieren es aquella que dice que la suma de los contenidos porcentuales de SiO2 total, Al2O3 total y Fe2O3 total, de la puzolana natural o artificial, ha de ser mayor o igual que 70 %, definiendo, además, a las puzolanas de este modo tan genérico: "materiales silíceos o silíceos y aluminosos, que por sí mismos no poseen valor cementante alguno, pero que finamente divididos y en presencia de humedad, reaccionarán químicamente con hidróxido de calcio a temperaturas ordinarias para formar compuestos que poseen propiedades cementantes". Por consiguiente y de acuerdo con todo lo anterior, el objetivo primordial de esta Tesis Doctoral ha sido: Diseñar y poner a punto un nuevo método analítico de utilidad técnica (que la duración máxima del ensayo no sea mayor de 28 días), para determinar el contenido de alúmina reactiva, vítrea o amorfa, Al2O3r-, de las puzolanas naturales y artificiales. Y una vez puesto a punto, validarlo a nivel de su repetibilidad, de acuerdo con parámetros estadísticos apropiados, poniendo especial énfasis en los criterios de aceptación establecidos por la American Association of Official Analytical Chemists (AOAC). Y para conseguirlo, la innovación de esta investigación se ha basado en los siguientes fundamentos generales, a saber: - Toda la alúmina de cualquier puzolana natural o artificial, capaz de ser atacada, disuelta y lixiviada en 28 días, por la portlandita o por el hidróxido de calcio, Ca(OH)2, en medio acuoso, es considerada como alúmina reactiva, Al2O3r-. - Dicha fracción alumínica reactiva de la puzolana natural o artificial se tiene que encontrar, además, en el estado físico-químico de poder reaccionar químicamente también, en presencia de hidróxido de calcio, cloruro de sodio y agua, para originar monocloro¿aluminato de calcio hidratado, C3A·CaCl2·10H2O, o sal de Friedel. Además, dicho estado físico-químico de la puzolana ha de ser acorde con la definición de alúmina reactiva adoptada en esta investigación en razón de las prestaciones reales de durabilidad química que le puede llegar a conferir a los cementos de mezcla y a sus productos derivados, hormigones, morteros y pastas, que se fabriquen con la misma. - La originalidad de este nuevo método analítico, respecto a los demás métodos ya existentes, reside en que la cuantificación de dicha fracción alumínica reactiva de la puzolana natural o artificial, se realiza mediante cálculo estequiométrico, basándose, para ello, en dicha reacción química de formación de sal de Friedel precisamente, tras 28 días de hidratación básica-salina acelerada de la puzolana natural o artificial, habiéndose realizado, además, en esta investigación dicha determinación cuantitativa de la cantidad de sal de Friedel originada por cada puzolana, mediante dos técnicas analíticas instrumentales que fueron las siguientes: el análisis termogravimétrico (variante I ó I-I en su caso) y el método de Rietveld con la difracción de Rayos X en polvo (variante II). - La reacción química de formación de sal de Friedel tras 28 días de hidratación básica-salina acelerada de las puzolanas que se analicen, se optimizó para asegurar que el único compuesto químico de aluminio y cloro formado fuese sal de Friedel nada más (dosificando para ello en cantidad adecuada los reactivos químicos necesarios: Ca(OH)2, NaCl y agua destilada), manteniendo, además y por otra parte, el compromiso apropiado entre el máximo rendimiento de dicha reacción química (ataque, disolución y lixiviación en 28 días, de toda la alúmina reactiva de la puzolana) y el modo y medios más adecuados de acelerarlo para conseguirlo fue a 40°C de temperatura, con agitación constante y cierre hermético del reactor. - La aplicabilidad y selectividad del nuevo método analítico, objeto de esta Tesis Doctoral, fue estudiada con una serie de puzolanas naturales y artificiales españolas, silíceas y/o silíceas y aluminosas en naturaleza, que fueron las siguientes: M0 (metacaolín 0), M1 (M0 con 50 % de cuarzo), C y L (puzolanas naturales de las Islas Canarias), CV10 y CV17 (cenizas volantes), A (puzolana natural de Almagro), O (puzolana natural de Olot) y HS (humo de sílice). - Todas las adiciones minerales anteriores cumplieron con los principales requisitos físicos y químicos que son preceptivos para poder considerarlas, antes de todo, como puzolanas, lo que era indispensable y de obligado cumplimiento, para poderles determinar su contenido total de Al2O3r- (%) mediante el nuevo método analítico. Estos condicionantes fueron los siguientes: grado adecuado de finura de molido o tamaño medio de partícula (según la norma EN 451-2), haber sido analizadas químicamente antes de todo (según la norma EN 196-2 ó la ASTM C311), con el fin de determinarles especialmente, sus contenidos totales de SiO2 (%), Al2O3 (%) y Fe2O3 (%), haberles determinado, además, su contenido de sílice reactiva, SiO2r- (%) (según la norma UNE 80225), y haber cumplido con el ensayo de puzolanicidad o de Frattini (según la norma EN 196-5) a la edad de 28 días al menos. Este último requisito, otrora de obligado cumplimiento hasta el año 1988, para cualquier puzolana natural y artificial que una fábrica de cementos pretendiera introducir en el proceso de fabricación de un nuevo cemento puzolánico o cemento tipo CEM IV, ha logrado así, que se tenga que volver utilizar de nuevo de forma obligada con esta Tesis Doctoral. Y los resultados obtenidos con el nuevo método analítico de los contenidos de Al2O3r-(%) de las puzolanas seleccionadas, fueron los siguientes: - Mediante su variante I: M0 29.9 %, M1 16.9 %, CV10 11.4 %, L 12.3 %, C 12.6 %, A 8.0 %, CV17 9.5 % y O 6.3 % de Al2O3r-, y - Mediante su variante II: M0 30.7 %, M1 15.4 %, CV10 14.7%, L 11.8 %, C 11.1 %, A 8.9 %, CV17 9.6 % y O 6.8 % de Al2O3r-. Finalmente, todos ellos fueron contrastados, además, mediante la calibración y validación del nuevo método analítico, con los valores de referencia obtenidos de esas mismas puzolanas, los cuales se les habían determinado mediante el método de Florentín, consistente en atacar, disolver y lixiviar también toda la fracción alumínica soluble de la puzolana (y además, aquella silícica y férrica que la constituyen a la par), pero, en especial, su contenido total de alúmina reactiva, mediante un ataque básico (con Ca(OH)2 en medio acuoso a temperatura del laboratorio, habiendo sido, además, su duración hasta 1 año), seguido de otro ácido (con HCl, d = 1.12), habiéndose obtenido esta vez los siguientes resultados de sus contenidos de Al2O3r- (%): M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % y O 9.5 %. Dicha validación realizada ha puesto de manifiesto, en términos generales, que el nuevo método analítico es más fidedigno que el de Florentín, por lo que resulta ser totalmente apropiado para obtener los resultados que se han pretendido, además de proporcionarlos en un espacio de tiempo relativamente corto (28 días a lo sumo) y a un coste económico razonable por no elevado (salvo error u omisión y libre de impuestos directos e indirectos, el coste económico estimado de la variante I estaría en torno a 800.00 - 900.00 €/puzolana -caso más probable-, y aproximadamente una tercera parte nada más, en el caso de que la edad máxima del ensayo acelerado sea 7 días nada más -caso menos probable-), y, por consiguiente, técnicamente aceptable, al cumplir, además, en todo el rango considerado de variabilidad posible de concentraciones o contenidos del analito buscado en la puzolana, con tales parámetros de validación como son: linealidad (los resultados obtenidos son directamente proporcionales a la señal-respuesta instrumental recibida), sensibilidad, precisión excelente, repetibilidad satisfactoria de los valores obtenidos de los contenidos de Al2O3r- de todas y cada una de las adiciones puzolánicas seleccionadas, confirmando, por ello, la universalidad de su uso. Finalmente, las ventajas del nuevo método analítico, respecto a los métodos ya existentes recopilados de la bibliografía (el método de Florentín, el método de López Ruiz -HF 40 % y HNO3 2N-, el método de Murat y Driouche para arcillas -HF 0.5M-, el método de Arjuan, Silbee y Roy para cenizas volantes -HF 1 %- y su modificación por Fernández-Jiménez y cols. -HF 1 %, 27Al NMR MAS y XRD (método de Rietveld)-, y el método de determinación de la relación SiO2r-/Al2O3r- para arcillas y cenizas volantes por Ruiz-Santaquiteria y cols. -HF 1 %, NaOH 8M y ICP-AES-) son, principalmente, estar exento de peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, ser bastante apropiado para control de calidad además de para investigación, su considerable menor coste económico, su relativamente corto espacio de tiempo que se necesita para obtener la respuesta-resultado pretendida (28 días a lo sumo), así como su universalidad y selectividad, puesto que además, su aplicabilidad es para todo tipo de adiciones puzolánicas naturales o artificiales, como así lo demuestran los resultados obtenidos de los materiales puzolánicos naturales y artificiales seleccionados y analizados, en un rango de concentraciones del analito -contenido de alúmina reactiva, Al2O3r- (%)-, desde el 5 % hasta el 30 % en masa, rango éste que, por otra parte, comprende prácticamente TODAS las adiciones puzolanas naturales y artificiales existentes en el mercado transnacional y las aún por existir. Por consiguiente y de acuerdo con lo anterior, el nuevo método analítico, ya sea realizado mediante su variante I o la II, debido, - en primer lugar, a los fundamentados planteamientos relativos a su procedimiento experimental -modus operandi- el cual ha sido aplicado a una amplia gama de puzolanas naturales y artificiales, y - en segundo lugar, debido a la calidad de los resultados obtenidos con un grado de precisión y repetibilidad excelentes, ha demostrado poseer una gran utilidad científica -para investigación-, pero, sobre todo, técnica -para control de calidad de adiciones puzolánicas naturales y artificiales que se adicionan habitualmente al cemento Portland en fábrica y/o a sus hormigones y morteros en planta-, además de ser representativos los valores obtenidos mediante el mismo respecto a la más que probable durabilidad química que cada una de ellas puede llegarle a conferir al hormigón armado y en masa, mortero y pasta del que forme parte, así como también su cantidad adecuada de sustitución parcial de cada cemento Portland para conseguirla, acorde con sus propias prestaciones químico-físicas o físico-químicas que puede llegarle a conferir, según sea su carácter químico (alumínico, alumínico-silícico, silícico-alumínico, silícico-férrico-alumínico o silícico), forma y tamaño medio de su partícula. Por último, el nuevo método analítico ha demostrado cumplir además, con todos los requisitos de obligado cumplimiento que establece la norma ISO/IEC 17025 sobre la calidad y fiabilidad de nuevos métodos o procedimientos analíticos no normalizados todavía, para poder ser propuesto en un futuro próximo, ante la Comisión de AENOR correspondiente, con objeto de comenzar un expediente para su certificación y normalización. ________________________________________________________________________________ Both the subject of this research, its objectives, fundamentals, materials selected and experimental part to achieve, have all been promoted by the situation and the state of reinforced concrete constructions that began performing in Spain from 1975, with concrete and mortars cement containing fly ash up to 20 %, in principle, and later, up to 35 % to its content of Portland cement, which and against expected, demanded a need to improve their performance, especially due to an unexpectedly low level of durability of some works built with them, despite, however, its apparent benefits of all kinds are ascribed to them. Ultimately, the natural or artificial pozzolanic additions, such as fly ash specially, referred to above, have been used with regulation to manufacture cements and/or its derivatives, concretes, mortars, cement pastes, in the most industrialized countries. More than three decades ago, under the same conditions and identical construction mainly uses concretes and mortars plain Portland cement, besides coming, given that use of these waste materials, industrial by-products today for environmental and/or economic issues. For this reason, this Doctoral Thesis aims to answer properly and schematically (in the form of flow chart), the criteria to be taken into account when selection and characterization standardized for these active mineral additions, especially prior to choosing and use in the so-called Portland Cement (PC) pozzolan, or with fly ash or with calcined shales or with calcined pozzolans or with silica fume or PC mixed or pozzolanic cement or compound cement, for that such pathology problems will not occur when reinforced concretes nor mass concretes are used for building. Hence the very particular and special focus about this research, having confined only to the natural or artificial pozzolans, considering them all, regardless of their origin, approach as materials consisting of small crystalline fractions randomly distributed in a largely vitreous and/or amorphous matrix, which confers their reactivity with calcium hydroxide in the form of slaked lime or portlandite from PC. In turn, these vitreous and/or amorphous fractions consist in its greater part, by reactive silica, SiO2r-, reactive alumina, Al2O3r-, and reactive iron oxide, Fe2O3r-, which also receive, in conjunction, the specific name of "hydraulic factors" of the pozzolan. Usually, they all differs in quantity of their respective total contents of the SiO2 (%), Al2O3 (%) and Fe2O3 (%) determined the pozzolan by alkaline fusion by means of standard procedures. Of the three above-mentioned oxides reagents and from the technical point of view, the most important for its increased presence in every one of the natural or artificial pozzolans and also significance in the chemical durability that can get them to give the concrete mortar or cement paste which contain them, are SiO2r- and Al2O3r-. From the first two, the SiO2r- reacts with portlandite only, released in the hydration of the PC (and with Ca(OH)2), to form C-S-H gels, transformed in tobermorites or jennites later on, similar to C-S-H gels also originating from the alite and belite hydration in the CP. From the standardization criteria point of view, the presence of this silicic fraction in pozzolans is regulated at first, by the European standard EN 197-1, in general, also being referred by the EN 450-1:2006, in the context of the fly ash in addition to the concrete, as a "fine powder of spherical particles mainly crystalline form. It is from the combustion of pulverized coal, which have pozzolanic properties and is mainly composed of SiO2 and Al2O3". In addition and according to the EN 197-1 standard, the reactive silica content (which can be defined and determined in accordance with EN 197-1 standard or its UNE 80225 standard) must not be lower than 25 % of its mass. Meanwhile, considerable experimental studies by Talero and Talero et al, have shown that if the pozzolan is not adequate in quality nor quantity, the durability of cement that is part and, therefore, of its derivative products, concretes, mortars and pastes cement, can become abnormally low because its reactive alumina, Al2O3r- (%), content or tetra- or penta-coordinated alumina which involves itself in a very direct and totally mixed and conflicting results even at all aggressive chemical attack natural to produce to the concrete, mortar and paste with inadequate natural and/or artificial pozzolans, such as those from the selenitous land and waters (sulfates, strikes if the material itself concrete, mortar and paste that contain them, for rapid forming ettringite form, ett-rf, which can even cause rapid gypsum attack to said concrete). In contrast, sea spray and de-icing salts (chlorides strikes the reinforced steel concrete causing them electrochemical corrosion by "bite", although in that other chemical attack, such Al2O3r- causes rapid Friedel's salt formation, Fs-rf, too, to cause protector effect of the electrochemical corrosion of reinforcements for these chlorides), seawater (mutual aggressive action of chlorides and sulfates), carbonation, alkali-silica reaction, and, in addition, to influence the release of hydration heat, as well as in the rheological behavior of the pastes, etc., decreasing/shorting them thus their expected durability and sometimes even very seriously. But the most ironic thing is, that despite its referral totally opposed, compared to sulfates and chlorides, behaviour, - far not available is, a chemical analysis method for its quantitative determination, which is also relatively simple in operation, accurate, precise, rapid response, from a technical point of view for building (no more than 28 days), repeatable, reproducible, not involving danger to life safety of the people who need to manipulate and implement, economic, and also serve for both scientific research and technical side, and - has yet to be any chemical specification that sets maximum levels for Al2O3r-(%) in the natural or artificial pozzolan to be added to the cement and/or to the concrete that will be subject to a particularly aggressive chemical attack from those mentioned above, and in particular, to sulphates, chlorides or sea water. And for the sake of and justification of this need, it has to be said that the current Spanish Instruction for Structural Concrete EHE-08 does not provide any specification on "hydraulic factors" in general, nor the content of Al2O3r- (%) in fly ash, very particular, as Article 30º "Additions", or any other Article, although does provide, however, other chemical specifications lacking the necessary meaning in terms of the message Chemical Durability mentioned, nor the Article 37º which and for greater sake, is paradoxically entitled "Durability of the concrete and of their reinforcements". It has also not contemplated in the latest version just released from EN 197-1 standard entitled "Cement Part 1: Composition, specifications and conformity criteria for common cements". Nor, in EN 450-1:2006 entitled "Fly ash for concrete Part 1: Definitions, specifications and conformity criteria", nor by current Spanish Instruction for Cement Reception, RC-08, nor the ASTM C618-03 Standard either. The only chemical specification that both Standards, European and American, refer is one that says that the sum of the total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%) of natural and artificial pozzolan, must be greater than or equal to 70 % , defining pozzolans thus: "siliceous or aluminous and siliceous materials, which themselves do not have any cementitious value but finely divided and in the presence of moisture it reacts with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties". Consequently and according to everything related before, the primary objective of this Doctoral Thesis has been: To design and start-up a new quantitative analytical method of technical utility (the maximum test duration is not more than 28 days), to determine the content of reactive alumina content, Al2O3r- (%), vitreous or amorphous alumina, of natural and artificial pozzolans. And once designed, validate at repeatability level and in accordance with appropriate statistical parameters with special emphasis on the acceptance criteria established by the American Association of Official Analytical Chemists (AOAC). And to achieve this, the innovation of this research has been based on the following general principles, namely: - All the alumina in any pozzolan, natural or artificial, that can be attacked, dissolved and leached by portlandite or calcium hydroxide, Ca(OH)2, in aqueous medium, is considered reactive alumina, Al2O3r-. - This aluminic fraction of natural or artificial pozzolan to analyze and study, has to be in such physical-chemical state that it can react in the presence of calcium hydroxide, sodium chloride and water status and to cause monochloro-aluminate hydrated calcium, C3A·CaCl2·10H2O or Friedel's salt. Moreover, such physical-chemical state of the pozzolan must be consistent with the definition of reactive alumina adopted in this research because of the actual performance of chemical durability that can reach confer on blended cements and their derivatives, concretes, mortars and pastes that are manufactured with the same. - The originality of this new analytical method, compared to the other methods for determining reactive alumina existing (collected in abbreviated form in the state of the art of this report), is the quantification of such aluminic fraction of natural or artificial pozzolans is performed by stoichiometric calculation based on this, in the chemical reaction of Friedel's salt formation after 28 days of the analysis of saline-basic hydration accelerated natural or artificial pozzolan also performed in this research, and the quantitative determination of the Friedel's salt has been performed by two instrumental analytical techniques known as thermogravimetric analysis (variant I), and Rietveld method with X-ray powder diffraction (variant II). - The chemical reaction of Friedel's salt formation after 28 days of accelerated saline-basic hydration of the selected natural and artificial pozzolan, was optimized to ensure that the single chemical compound of aluminium and chlorine formed was Friedel's salt only (dosing for this purpose in amount suitable chemical reagents: Ca(OH)2, NaCl and distilled water), and, on the other hand, maintaining the appropriate compromise between the highest yield from the chemical reaction (attack, dissolution and leaching in 28 days, all reactive alumina of pozzolan) and to accelerate the etching media, which were 40°C temperature, constant stirring and sealing the reactor. - The applicability and selectivity of the new analytical method, the subject of this Doctoral Thesis, was studied with a series of Spanish natural and artificial pozzolans, siliceous or siliceous and aluminous in nature, which were as follows: M0 (metakaolin 0), M1 (M0 with 50 % quartz), L and C (natural pozzolans of the Canary Islands), CV10 (fly ash 10), CV17 (fly ash 17), A (natural pozzolan of Almagro), O (natural pozzolan of Olot), and HS (silica fume). - All mineral admixtures were selected satisfied the physical and chemical requirements proposed to consider them as pozzolan, which was mandatory, so its Al2O3r- (%) content can determine by the new analytical method. These conditions were as follows: adequate degree of fineness of grind or average particle size (according to EN 451-2 standard), have been analyzed chemically (according to EN 196-2 or ASTM C311 standards), in order to determine their total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%), mainly, having also determined its reactive silica content, SiO2r- (%) (UNE 80225 standard), and fulfilled with testing of pozzolanicity or Frattini test (according to EN 196-5 standard) at 28 days age at least. The last criteria was mandatory until 1988, for any natural and artificial pozzolan to a factory intended to introduce cements in the manufacturing process of a new Portland cement type CEM IV pozzolanic additions, and with this Doctoral Thesis has made is to be used once again mandatory. And the results obtained using the new analytical method, of the Al2O3r- (%) content for each selected pozzolan, were as follows: - by its variant I: M0 29.9 % , M1 16.9 % , CV10 11.4 % , L 12.3 % , C 12.6 % , A 8.0 % , CV17 9.5 % and O 6.3 % of Al2O3r-, and - by its variant II: M0 30.7 % , M1 15.4 % , CV10 14.7% % , L 11.8 % , C 11.1 % , A 8.9 % , CV17 9.6 % and O 6.8 % of Al2O3r-. Finally, they would all be further contrasted by the calibration and validation of new analytical method, with reference values obtained from these same natural and artificial pozzolans, which had been given by the method of Florentin, consisting of attack, dissolve and leached with a basic attack (with Ca(OH)2 in aqueous medium and laboratory temperature, having also been its duration up to 1 year), followed by another acid attack (HCl, d = 1.12), all soluble aluminic fraction of pozzolan, and in particular their total content of reactive alumina, Al2O3r-(%), was this time as follows: M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % and O 9.5 % (and their siliceous and iron contents that are at par). This validation has shown on the new analytical method is more reliable than Florentin method, so it turns out to be entirely appropriate to get the results that have been tried by the same, besides providing them a relatively short space of time (28 days at most) and reasonably no high economic cost (unless mistake -free direct and indirect taxes, such economic cost would be between 800.00 - 900.00 €/pozzolan (most likely case), and about an one-third part around, in the event that the maximum age of the accelerated test is 7 days only (less likely case). So it is technically acceptable, to consider the range of possible variability of concentrations or contents pozzolan analyte with validation parameters such as: linearity (the results obtained are directly proportional to the instrumental response signal received), excellent sensitivity and accuracy, satisfactory repeatability values from the contents of each and Al2O3r- (%) each selected pozzolan, confirming therefore universal use. Finally, the advantages of the new analytical method over existing methods compiled from literature (Florentin method , the Lopez Ruiz method -HF and HNO3 40 % 2N-, the method of Murat and Driouche for clays -0.5M HF-, the method of Arjuan, Roy and Silbee for fly ash -HF 1 %- and its modification by Fernández-Jiménez et al -HF 1 %, 27Al MAS NMR and XRD (Rietveld method)-, and the method for determining the SiO2r-/Al2O3r- clay and fly ash ratio of Santaquiteria Ruiz et al -HF 1 %, NaOH 8M and ICP-AES-) are primarily and relatively short time get the result intended answer (28 days at most), its considerable lower cost, free from danger to the life safety of the people who need to manipulate and put in practice as well as its universality and selectivity, since it is applicable for all types of natural or artificial pozzolans, as it has been shown by the results of selected natural and artificial pozzolanic materials and analyzed in a range of analyte concentrations -reactive alumina, Al2O3r- (%) content- from 5 % to 30 % by mass, this range, on the other hand, includes virtually ALL existing transnational market in natural and artificial pozzolans and still exist. Therefore and in accordance with the above, the new analytical method is already performed by the variant I or II, because, - firstly, grounded to experimental approaches concerning its experimental procedure -"modus operandi"- which has been applied to a wide range of natural and artificial pozzolans, and - secondly, due to the quality of the results obtained with a great degree of accuracy and repeatability, it has been shown to possess significant scientific value in the research, but especially technical value -for quality control of natural and artificial pozzolans commonly added to Portland cement factory and/or directly to their concrete and mortar in plant-, and also be representative enough of the values obtained by the same probable chemical durability that each of them can reach out to give the concrete mortar and paste to which it belongs, as well as proper amount of partial replacement of Portland cement. To get in line with their own chemical-physical or physical-chemical features which can come to confer, as its chemical character (aluminic, silicic-aluminic, aluminic-silicic, aluminic-ferric-silicic or ferric-silicic), form and medium size of its particle is. Finally, the new analytical method has proven to meet all mandatory requirements established by ISO/IEC 17025 on the quality and reliability of new methods or analytical procedures are not standardized yet, in order to be considered appropriate this new analytical method, in this Doctoral Thesis it is to be proposed in the near future, before the corresponding AENOR (Spanish Association for Standardization and Certification) Commission, to start a procedure for certification and standardization.
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The aim was to measure the behaviour of various mortars employed in livestock media in central Spain and to analyse the aggressiveness of pig slurry to cement blended with fly ash mortars. To achieve this, mortar specimens were immersed in ponds storing pig slurry. Mortar specimens, of 40 ? 40 ? 160 mm, were made from four types of cement commonly used and recommended for rural areas. The types were a sulphate-resistant Portland cement and three cements blended in different proportions with fly ash and limestone filler. After 3, 6, 12, 24, 36, 48 and 60 months of exposure, three or four specimens of each cement type were removed from the pond and washed with water. Their compressive strength and microstructure (X-ray diffraction, mercury intrusion pore-symmetry, thermal analysis and scanning electron microscopy) were then measured. Sulphate-resistant Portland cement (SR-PC), found to be more susceptible to degradation due to its greater proportion of macro-pores and increased total porosity, was found not to be suitable for use with livestock. After 60 months of immersion in the pig slurry medium, CEM II-A (40.3%) mortar retained the greatest compressive strength. Mortars with less than 20% replacement of cement by fly ash were found to be the most durable, with the most suitable mechanical behaviour.
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This investigation reports on a comparative study of the mechanical behavior at different temperatures of three different alkali-activated fly ash pastes chemically activated using sodium silicate. A control Portland cement (OPC) was used as a reference. In an attempt to simulate the conditions prevailing in the event of accidental fire, post-thermal mechanical tests were performed to determine the residual strength. It has therefore been established that FA based cements can be fabricated for construction purposes and these materials have great potential for fire resistance applications.
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El empleo de nuevas adiciones en el cemento se plantea como una vía para que éste sea un material más sostenible. En este contexto, las cenizas de fondo o cenicero de las centrales termoeléctricas de carbón actualmente se están llevando a vertederos creando un problema medioambiental o se están empleando con usos minoritarios. Sin embargo, la presente Tesis doctoral demuestra cómo este material puede ser empleado como un componente principal de los cementos portland mezclado en una proporción optimizada con las cenizas volantes o solo. Por tanto, este estudio se puede considerar como un trabajo prenormativo que cubre las demandas de la sociedad tanto económicas como ambientales. Se han estudiado las propiedades químicas, físicas y mecánicas de las cenizas de fondo o cenicero de las centrales termoeléctricas de carbón como una adición potencial de los cementos portland (con adiciones) en comparación con los cementos portland con cenizas volantes. En consecuencia, el objeto de la presente Tesis Doctoral es el análisis de las prestaciones de morteros elaborados con clínkeres de cemento portland y cenizas de fondo o cenicero con cenizas volantes de las centrales termoeléctricas de carbón en unos porcentajes similares a los correspondientes a los CEM II/A-V, CEM II/B-V y CEM IV/A (V) de la UNE-EN 197-1:2011. La caracterización de las cenizas de fondo o cenicero y de las cenizas volantes de las centrales termoeléctricas de carbón se ha realizado mediante las técnicas analíticas de FRX, ICP, análisis químicos, DRX, densidad, granulometría láser, superficie específica Blaine, ATD, TG, puzolanicidad, MEB y EDX; mientras que la caracterización de las mezclas se ha realizado mediante análisis químico (análisis químico, FRX e ICP y), DRX, MIP, granulometría láser, puzolanicidad, MEB y EDX, agua de consistencia normal, inicio y final de fraguado, estabilidad de volumen, colorimetría, calor de hidratación, DTA y TG, asícomo ensayos de resistencia; resistencia a flexión y compresión y ensayos de durabilidad (carbonatación natural, resistencia al hielo-deshielo, resistencia a la acción de los sulfatos y resistencia a la reacción árido-álcali). Finalmente, se han comprobado las propiedades de las cenizas de cenicero y cenizas volantes en hormigones, realizando ensayos de resistencia a compresión y resistividad. Los resultados obtenidos indican que la sustitución parcial o completa de las cenizas volantes por las de cenicero no tiene un efecto tecnológicamente importante en las propiedades ni mecánicas ni durables, incluso los mejora en determinados aspectos. Por tanto, se recomienda la normalización de las cenizas de fondo o cenicero de las centrales termoeléctricas de carbón como componente principal de los cementos portland comunes de la UNE-EN 197-1:2011. Actualmente, la mayoría de las cenizas de fondo se consideran como un residuo que no tiene un posible uso. Sólo se han encontrado algunos datos relativos a la aplicación de este material combinado con cenizas volantes como un componente principal de los cementos portland. Por tanto, la realización de un estudio integrado considerando aspectos que van desde la caracterización de las cenizas hasta las mezclas de conglomerante y la hidratación de éstas, desarrollo de resistencias y demás prestaciones y durabilidad (carbonatación natural, resistencia al hielo-deshielo, resistencia a la acción de los sulfatos y resistencia a la reacción árido-álcali), así como los ensayos de resistencia en hormigón es totalmente novedoso. Como resultado final se propone incorporar estas nuevas adiciones en aplicaciones particulares y en la norma más apropiada para ello. Los resultados han demostrado que la sustitución completa o parcial de las cenizas volantes por cenizas de fondo o cenicero de las centrales termoeléctricas de carbón en cementos de los tipos CEM II/A-V, CEM II/B-V y CEM IV/A no afecta de forma significativa en la resistencia a compresión a 1, 3 ,7, 28 ni 90 días ni a la durabilidad. En parte esto se debe a que la composición química de ambas cenizas es muy similar en la mayoría de los elementos tales como Fe2O3, TiO2, P2O5, SrO2, aunque en algún caso, como en el ZnO, se encuentra alguna ligera diferencia. Por tanto, se pueden esperar unas ligeras diferencias en el mecanismo de hidratación de las diferentes mezclas estudiadas. La presencia de los óxidos mencionados afectará a la composición de la fase acuosa y, en consecuencia, podrían ser elementos lixiviables. Asimismo, influyen de distinta manera en propiedades tales como los tiempos de fraguado y en la durabilidad. New additions to the cement are needed to achieve a more sustainable construction material. Within this context, bottom ashes produced in coal-fired power stations are currently wastes which are dumped provoking an environmental problem. Only in few cases are being used in minor applications. However, the present PhD Thesis shows how this material can be used as a main constituent of Portland cement when it is mixed in an optimised proportion with fly ashes or added to the Portland clinker alone. Therefore, this study may also be considered as a pre-standardization work which covers both the environmental and economic demands of society. Chemical, physical and mechanical characteristics of pulverized coal combustion bottom ash used as a potential constituent of Portland cements (with additions) are studied in comparison to Portland cements with fly ashes. Therefore, the aim of this experimental PhD Thesis is the analysis of the performance of mortars made of clinker of Portland cement and bottom and/or fly ashes in similar proportions to those of CEM II/A-V, CEM II/B-V and CEM IV/A (V) according to EN 197-1:2011. Characterisation of bottom and fly ashes has been done by XRF, ICP, chemical analyses, XRD, density, laser granulometry, Blaine, ATD, TG, pozzolanity, SEM and EDS. Characterisation of bottom and fly ashes mixes has been perform by chemical analyses, XRF, ICP, XRD, MIP, laser granulometry, pozzolanity, SEM, EDS, setting time, soundness, colorimetric test, heat of hydration, ATD, TG, compressive strength, and durability tests (natural carbonation, frost-thaw resistance, sulphate resistance and silica-alkali resistance). In conclusion, it can be established that partial or complete replacement of fly ash by bottom ash has neither significant effect on mechanical nor durability properties. Even, they are improved in several aspects. Therefore, it is recommended to standardise the bottom ash as a main cement constituent of the European standard EN 197-1:2011. Nowadays, most bottom ashes are considered as waste without any potential re-use. Only a few papers deal with the study of this material and its use mixed with fly ashes to be employed as a main constituent of Portland cement. Therefore, the execution of an integrated study considering together aspects from the initial characterization of the ashes and blinder mixes to the hydration steps, strength achievement, leading behaviour and durability (natural carbonation, sulphate attack, aggregate-alcali reaction and freeze-thaw resistance) is totally new. As result, it is proposed to include this new addition for particular applications in the appropriate cement standard. The results have shown that with regard to the compressive strength at 1, 3, 7, 28 and 90 days, partial or complete replacement of fly ash by bottom ash in CEM II/A-V, CEM II/B-V and CEM IV/A has no more significant effects. Partially, this can be explained because the bottom ash contains a similar amount of most of the elements, Fe2O3, TiO2, P2O5, SrO2, and so on, instead of ZnO. Therefore, slight hydration differences are expected. The presence of such oxides might have a significant effect on pore solution concentration and so will be leachable constituents. They will also play an important role in the cement properties such as setting times and durability.
Resumo:
En este artículo se presentan datos experimentales de resistencia a flexión y a compresión de morteros de cemento Portland con adición y sustitución de breas de petróleo y de alquitrán de carbón, que son subproductos de la industria del carbón o del petróleo. Los materiales estudiados son breas de alquitrán de carbón A (BACA) y B (BACB), y dos breas de petróleo (BPP) y (BPT). Los datos demuestran la viabilidad del uso de estas breas en la fabricación de morteros con menores contenidos de cemento, permitiendo diseñar un nuevo material sostenible con el medio ambiente y que contribuya a reducir el impacto ambiental de los materiales de construcción, hecho que permite abrir una nueva vía de valorización de estos subproductos.
Resumo:
It has been analyzed samples of portland cement (PC) with and without admixtures, samples of calcium aluminate cement (CAC) with different content of Al2O3 and specimens of concrete made with PC and CAC using High Resolution Gamma Spectrometry. The activity concentration index (I) is much less than 0.5 mSv y-1 for all the concrete specimens according to the Radiation protection document 112 of the European Commission. The PC without admixtures (CEM I 52,5 R) and the PC with addition of limestone (CEM II/BL 32,5 N) also have an I value much lower than 0.5 and the PC with the addition of fly ash and blast furnace slag (CEM IV/B (V) 32,5 N and III/A 42.5 N/SR) have an I value close to 0.6. The I value of the CAC used in the manufacture of structural precast concrete is of the order of 1 mSv y-1. Some of the CAC used in refractory concrete reaches a value close to 2 mSv y-1.
Resumo:
Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepared with blast furnace slag cement at different w/c ratios are characterised and compared to the findings for a reference portland cement grout. The results show that slag grout exhibits greater durability than the portland cement material and complies with the compressive strength requirements laid down in the respective codes.
Resumo:
In the present paper, changes in mechanical properties of Portland cement-based mortars due to the addition of carbon nanotubes (CNT) and corrosion of embedded steel rebars in CNT cement pastes are reported. Bending strength, compression strength, porosity and density of mortars were determined and related to the CNT dosages. CNT cement paste specimens were exposed to carbonation and chloride attacks, and results on steel corrosion rate tests were related to CNT dosages. The increase in CNT content implies no significant variations of mechanical properties but higher steel corrosion intensities were observed.
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Mode of access: Internet.
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The generation of industrial wastes has been increased more and more in recent decades, motivating studies about a correct sustainable allocation and that also represents advantages for their generators. In this context, are included two companies of cleaning products niche, located in São José do Mipibu/RN, that produces industrial sludge at a sewage treatment plant, and that is the main approach of this research. Given this, it was studied the incorporation potentiality of this sludge as a mineral addition in cement matrix for concrete production due it high capacity of wastes immobilization inside this material, which are subsequently used in the company for making precast articles. Were added different sludge concentrations (5, 10, 15 and 20%) in a common trait (1: 2: 3), and evaluated their techniques and microstructural implications via workability test in fresh state and compressive strength, full porosity and scanning electron microscopy (SEM) in the hardened state. The results demonstrated the feasibility of the process both from a technical and environmental view as economical. All concretes produced with residue showed an increase of workability given the nature of the waste that had surfactants substances capable of adsorbing tiny particles of air into the batter. However, for all concentrations were obtained lower compressive resistances than standard concrete, with a reduction of 39% for samples with 20% of sludge. This are attributed mainly to an increase of porosity in the transition zone of these material, resulting from increased formation of ettringite at the detriment to the formation of other compounds, but which still allows the use of these for the manufacture of concrete articles with non-structural nature, such as precast floor. In addition, the water absorption and void ratio increased slightly for all samples, except the concrete with 20% of waste that has a reduction for the last parameter. Given this context, the recommended maximum level is 20%, constituting a significant proportion and able to allocate sustainably all waste generated in the industry.
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In this work it is assessed the performance of Portland cement-based mortar to the grouting of type II ceramic plates with the addition of unusable tire rubber powder. It is presented a bibliographical review about the subject in which is done the theoretical and methodological foundation of the whole investigative process. The analyzed universe comprises a sample of mortar to the grouting of conventional ceramic plates type II (reference sample) and five more samples to the grouting of ceramic plates type II, which were made up of the addition of unusable tire rubber powder in the respective proportion (in mass) of 4%, 8%, 12%, 16% and 20%. These mortar samples were subject to the trials of determination of the consistency index (Brazilian Standard NBR 13276:2005), water retention ( Brazilian Standard NBR 14992 Attachment B:2003), permeability in 240 minutes (Brazilian Standard NBR 14992 Attachment G:2003), absorption of water by immersion (Brazilian Standard NBR 9781:2013), resistance to compression (Brazilian Standard NBR14992 Attachment D: 2003), resistance to traction in the flexion (Brazilian Standard NBR 13279:2005), resistance of traction adherence (Brazilian Standard NBR 14081 part 4:2012) and hardened mass density (Brazilian Standard NBR 13280: 2005). It has been found out from the analyzes of the results in the trial the following situation: the reference mortar used met the established requirements in the norms of specifications corresponding to only six from the eight parameters assessed in the research; the mortar with addition of 4,0% of tire rubber powder met the established requirements corresponding to only the resistance to compression and the resistance of adherence to traction. Thus, the other kinds of mortar with addition of 8,0 %, 12,0 %, 16,0 % and 20,0 % of tire rubber powder met the requirements of specifications corresponding to only the resistance to compression and the resistance of adherence to traction. This result concludes that the adding of tire rubber powder does not grant improvement to the mortar of type II grouting to the laying of ceramic plates.
Resumo:
In this work it is assessed the performance of Portland cement-based mortar to the grouting of type II ceramic plates with the addition of unusable tire rubber powder. It is presented a bibliographical review about the subject in which is done the theoretical and methodological foundation of the whole investigative process. The analyzed universe comprises a sample of mortar to the grouting of conventional ceramic plates type II (reference sample) and five more samples to the grouting of ceramic plates type II, which were made up of the addition of unusable tire rubber powder in the respective proportion (in mass) of 4%, 8%, 12%, 16% and 20%. These mortar samples were subject to the trials of determination of the consistency index (Brazilian Standard NBR 13276:2005), water retention ( Brazilian Standard NBR 14992 Attachment B:2003), permeability in 240 minutes (Brazilian Standard NBR 14992 Attachment G:2003), absorption of water by immersion (Brazilian Standard NBR 9781:2013), resistance to compression (Brazilian Standard NBR14992 Attachment D: 2003), resistance to traction in the flexion (Brazilian Standard NBR 13279:2005), resistance of traction adherence (Brazilian Standard NBR 14081 part 4:2012) and hardened mass density (Brazilian Standard NBR 13280: 2005). It has been found out from the analyzes of the results in the trial the following situation: the reference mortar used met the established requirements in the norms of specifications corresponding to only six from the eight parameters assessed in the research; the mortar with addition of 4,0% of tire rubber powder met the established requirements corresponding to only the resistance to compression and the resistance of adherence to traction. Thus, the other kinds of mortar with addition of 8,0 %, 12,0 %, 16,0 % and 20,0 % of tire rubber powder met the requirements of specifications corresponding to only the resistance to compression and the resistance of adherence to traction. This result concludes that the adding of tire rubber powder does not grant improvement to the mortar of type II grouting to the laying of ceramic plates.