Analysis of energy utilization in the grain mill sector in Karnataka

Energy is a major constituent of a small-scale industry such as grain mills. Based on a sample survey of several mills spread over Karnataka, a state in India, a number of energy analyses were conducted primarily to establish relationships and secondarily to look at them in more detail. Initially specific energy consumption (SEC) was computed for all industries so as to compare their efficiencies of energy use. A wide disparity exists in SEC among various grain mills. In order to understand the disparities better, regression analyses were performed on the variables energy and production, SEC and production, and energy/SEC with percentage production capacity utilization. The studies show that smaller range industries have lower capacity utilization. This paper also examines the energy savings possible by shifting industries from the lower production ranges to the next higher range (thereby utilizing installed production capacity optimally). This leads to an overall energy capacity saving of 23.12% for the foodgrain sector and 18.67% for the paddy dehusking subgroup. If this is extrapolated to the whole state, we obtain a saving of 55 million kWh.

Detection of nif genes in nitrogen-fixing bacterial isolate from tomato (Lycopersicon esculentum Mill cv Pusa ruby)

Nitrogen-fixing bacterial isolate from the intercellular spaces of tomato root cortical cells was studied for the location of nif genes on the chromosomal or plasmid DNA. The bacterial isolate showed two plasmids of approximate molecular sizes of 220 and 120 kb. Klebsiella pneumoniae nif HDK probe hybridized with the chromosomal DNA and not with the plasmid DNA thereby showing that nif genes are localised on the chromosomal DNA.

Modeling of the cooling process on the runout table of a hot strip mill - A parallel approach

This paper deals with the development of a new model for the cooling process on the runout table of hot strip mills, The suitability of different numerical methods for the solution of the proposed model equation from the point of view of accuracy and computation time are studied, Parallel solutions for the model equation are proposed.

A two Roll Mill as a Rheomer for Pastes

Previous work involving the squeeze-film flow of a model paste substance, a mixture of clay particles and mineral oil commonly known as ‘Plasticine’, has suggested that it behaves as a simple Herschel-Bulkley fluid which exhibits little strain history. However, tensile measurements, which are naturally limited to small strains by the onset of necking, indicate that this material shows strain hardening. A two roll-mill is employed here to investigate the influence of larger extensional strains. The data are analysed using an available first order engineering plasticity solution. The results confirm that this material exhibits both extensional strain and strain rate hardening. This observed strain hardening effect, which is not observed in the squeeze-film experiments, is attributed, in part, to the more homogeneous deformation fields induced during rolling and tensile extension.

Nitrogen and carbon flows through Belandur lake - Role of Bellandur lake as a natural wetland treating Bangalore wastewater

Much of the Bangalore sewage is treated in three streams namely Bellandur (K&C Valley),Vrishabhavati and Hebbal-Nagavara stream systems. Among these it is estimated that out of a total of about 500MLD of partially treated sewage is let into the Bellandur tank. We estimate that a total of about 77t N non-industrial anthropogenic nitrogen efflux (mainly urine and excreta) in Bangalore city. This is distributed between that handled by the three sewage streams, soak-pits and land deposition. About 17-24.5t N enters the Bellandur tank daily. This has been happening over few decades and our observations suggest that this approximately 380ha tank is functioning as a C and N removal system with reasonable efficiency. The ammoniacal and nitrate nitrogen content of the water at the discharge points were estimated and found that over 80% of the nitrogen influx and over 75% of the C influx is removed by this tank system. We observed that there are three nitrogen sinks namely bacterial, micro-algal and macrophytes. The micro-algal fraction is dominated by Microcystis and Euglenophyceae members and they appear to constitute a significant fraction. Water hyacinth represents the single largest representative of the macrophytes. This tank has been functioning in this manner for over three decades. We attempt to study this phenomenon from a material balance approach and show that it is functioning with a reasonable degree of satisfaction as a natural wetland. As the population served and concomitant influx into this wetland increases, there is a potential for the system to be overloaded and to collapse. Therefore a better understanding of its function and the need for maintenance is discussed in the paper.

Algal biofuel from urban wastewater in India: Scope and challenges

Rapidly depleting stocks of fossil fuels and increasing greenhouse gas (GHG) emissions have necessitated the exploration of cost effective sustainable energy sources focussing on biofuels through algae. Abundant wastewaters generated in urban localities every day provide the nourishment to nurture algae for biofuel generation. The present communication focuses on the lipid prospects of algae grown in wastewater systems. Euglena sp., Spirogyra sp. and Phormidium sp. were collected from selected locations of sewage fed urban lakes and sewage treatment plants of Bangalore and Mysore. The total lipid content of Euglena sp. was higher (24.6%) compared to Spirogyra sp. (18.4%) followed by Phormidium sp. (8.8%) and their annual lipid yield potential was 6.52, 1.94 and 2.856 t/ha/year, respectively. These species showed higher content of fatty acids (palmitate, stearate followed by oleic and linoleic acids) with the desirable biofuel properties. (C) 2013 Elsevier Ltd. All rights reserved.

Euglena sp as a suitable source of lipids for potential use as biofuel and sustainable wastewater treatment

Prolific algal growth in sewage ponds with high organic loads in the tropical regions can provide cost-effective and efficient wastewater treatment and biofuel production. This work examines the ability of Euglena sp. growing in wastewater ponds for biofuel production and treatment of wastewater. The algae were isolated from the sewage treatment plants and were tested for their nutrient removal capability. Compared to other algae, Euglena sp. showed faster growth rates with high biomass density at elevated concentrations of ammonium nitrogen (NH4-N) and organic carbon (C). Profuse growth of these species was observed in untreated wastewaters with a mean specific growth rate (mu) of 0.28 day(-1) and biomass productivities of 132 mg L-1 day(-1). The algae cultured within a short period of 8 days resulted in the 98 % removal of NH4-N, 93 % of total nitrogen 85 % of ortho-phosphate, 66 % of total phosphate and 92 % total organic carbon. Euglenoids achieved a maximum lipid content of 24.6 % (w/w) with a biomass density of 1.24 g L-1 (dry wt.). Fourier transform infrared spectra showed clear transitions in biochemical compositions with increased lipid/protein ratio at the end of the culture. Gas chromatography and mass spectrometry indicated the presence of high contents of palmitic, linolenic and linoleic acids (46, 23 and 22 %, respectively), adding to the biodiesel quality. Good lipid content (comprised quality fatty acids), efficient nutrient uptake and profuse biomass productivity make the Euglena sp. as a viable source for biofuel production in wastewaters.

Algal biofuel: bountiful lipid from Chlorococcum sp proliferating in municipal wastewater

Algae biofuel have emerged as viable renewable energy sources and are the potential alternatives to fossil-based fuels in recent times. Algae have the potential to generate significant quantities of commercially viable biofuel apart from treating wastewater. Three algal species, viz. Chlorococcum sp., Microcystis sp. and Phormidium sp. proliferating in wastewater ponds were isolated and cultured in the laboratory myxotrophically under similar wastewater conditions. Chlorococcum sp. attained a mean biomass productivity of 0.09 g. I(-1)d(-1) with the maximum `biomass density of 1.33 g I-1 and comparatively higher lipid content of 30.55% (w/w) on the ninth day of the culture experiment. Under similar conditions Microcystis sp. and Phormidium sp. attained mean biomass productivities of 0.058 and 0.063 g I-1 d(-1) with a total lipid content of 8.88% and 18.66% respectively. Biochemical composition (carbohydrates, proteins, lipids and phosphates) variations and lipid accumulation studies were performed by comparison of the ratios of carbohydrate to protein; lipid to protein (L/P) and lipid to phosphates using attenuated total reflectance-Fourier transform infrared spectroscopy which showed higher L/P ratio during the stationary phase of algal growth. Composition analysis of fatty acid methyl ester has been performed using gas chromatography and mass spectrometry. Chlorococcum sp. with higher productivity and faster growth rate has higher lipid content with about 67% of saturated fatty acid dominated by palmitate (36.3%) followed by an unsaturate as linoleate (14%) and has proved to be an economical and viable feedstock for biofuel production compared to the other wastewater-grown species.

Bioremediation and lipid synthesis through mixotrophic algal consortia in municipal wastewater

Algae grown in outdoor reactors (volume: 10 L and depth: 20 cm) were fed directly with filtered and sterilised municipal wastewater. The nutrient removal efficiencies were 86%, 90%, 89%, 70% and 76% for TOC, TN, NH4-N, TP and OP, respectively, and lipid content varied from 18% to 28.5% of dry algal biomass. Biomass productivity of similar to 122 mg/l/d (surface productivity 24.4 g/m(2)/d) and lipid productivity of similar to 32 mg/l/d were recorded. Gas chromatography and mass spectrometry (GC-MS) analyses of the fatty acid methyl esters (FAME) showed a higher content of desirable fatty acids (bearing biofuel properties) with major contributions from saturates such as palmitic acid C16:0; similar to 40%] and stearic acid C18:0; similar to 34%], followed by unsaturates such as oleic acid C18:1(9); similar to 10%] and linoleic acid C18:2(9,12); similar to 5%]. The decomposition of algal biomass and reactor residues with an exothermic heat content of 123.4 J/g provides the scope for further energy derivation. (C) 2014 Elsevier Ltd. All rights reserved.

Optimal control of grinding mill circuit using model predictive static programming: A new nonlinear MPC paradigm

The recently developed reference-command tracking version of model predictive static programming (MPSP) is successfully applied to a single-stage closed grinding mill circuit. MPSP is an innovative optimal control technique that combines the philosophies of model predictive control (MPC) and approximate dynamic programming. The performance of the proposed MPSP control technique, which can be viewed as a `new paradigm' under the nonlinear MPC philosophy, is compared to the performance of a standard nonlinear MPC technique applied to the same plant for the same conditions. Results show that the MPSP control technique is more than capable of tracking the desired set-point in the presence of model-plant mismatch, disturbances and measurement noise. The performance of MPSP and nonlinear MPC compare very well, with definite advantages offered by MPSP. The computational speed of MPSP is increased through a sequence of innovations such as the conversion of the dynamic optimization problem to a low-dimensional static optimization problem, the recursive computation of sensitivity matrices and using a closed form expression to update the control. To alleviate the burden on the optimization procedure in standard MPC, the control horizon is normally restricted. However, in the MPSP technique the control horizon is extended to the prediction horizon with a minor increase in the computational time. Furthermore, the MPSP technique generally takes only a couple of iterations to converge, even when input constraints are applied. Therefore, MPSP can be regarded as a potential candidate for online applications of the nonlinear MPC philosophy to real-world industrial process plants. (C) 2014 Elsevier Ltd. All rights reserved.

Comportamiento agronómico e industrial de cinco variedades de tomate (Lycopersicum esculentum mill) en el valle de Sébaco

El presente trabajo de investigación se realizó en la Estación Experimental "Raúl González” •del Valle de Sebaco. Con el objetivo de evaluar el comportamiento agronómico e industrial de cinco genotipos promisorios de tomate. ( Lycopersicum esculentum Mill ), usando como tratamientos los cultivares Martí, Topacio y Estela (de origen búlgaro) y UC-82 y VF-134 (de procedencia norteamericana), fue establecido un experimento en Bloques Completo al Azar, con cuatro repeticiones. El comportamiento agronómico de los diferentes genotipos en estudio en cuanto a crecimiento y desarrollo muestra que la variedad Martí presenta la mayor altura con promedio de 62.5 cm., la variedad VF - 134 el mayor ahijamiento con 19, y el mayor número de racimos por planta con promedio de 11; así mismo la variedad. UC - 62 muestra la mayor fructificación con promedio 42 fruto por planta; obteniéndose rendimientos comerciales, no comerciales y potenciales estadísticamente iguales, lo que demuestra que los cultivares de origen búlgaro tienen un comportamiento agronómico similar a las variedades ampliamente cultivadas en el país -UC-82 y VF-134-. El análisis químico de los parámetros agroindustria1es muestran que, UC - 82 y VF - 134 poseen el mayor contenido de sólidos solubles con 5.75 grados Brix. Los cultivares Martí y Estela presentan el coeficiente de acidez más bajo con 8.91% y 9.33% y un índice de madurez de 12.22% y 10.71% respectivamente. Topacio obtuvo la menor cantidad de Residuo Seco Útil con 4.94. El rendimiento teórico de posta, obtenido fue satisfactorio por encima del valores Stan dar establecido ( 22%) por toda las variedades, siendo UC- 62 el cultivar con el mayor valor con 23.53% en relación a los demás tratamientos.

Influencia de la fertilización nitrogenada y densidad de siembra en el rendimiento agronómico e industrial de tomate (Lycopersicum esculentum Mill) variedades UC-82 y topacio en el Valle de Sébaco, Matagalpa

El presente estudio se realizó en la Estación Experimental " Raúl González" del Valle de Sebaco en el período del 5 de junio al 16 de septiembre de 1992. Se evaluaron las variedades, UC-82 y Topacio, las densidades de siembra de 27,777 y 50,000 plantas/ha y cuatro niveles de nitrógeno, O Kg/ha, 75 Kg/ha, 150 Kg/ha y 225 Kg/ha. Se desarrolló el estudio con tres factores y se estableció un diseño de Bloques Completos al Azar, evaluándose los parámetros de crecimiento del cultivo, así como, lo relacionado al rendimiento agronómico e industrial. Los datos obtenidos se sometieron al análisis de varianza y a la prueba de SNK al 5%, Los resultados en cuanto a crecimiento y desarrollo fueron los siguientes: La mayor altura la presentó la variedad UC-82 en combinación con la densidad de 50,OOO plantas/ha y con la aplicación de 75 Kg/ha de Nitrógeno; e1 mayor número de hijos se obtuvo con la misma variedad y densidad y la aplicación de 225 Kg/ha de Nitrógeno. En cuanto a floración y fructificación los mejores resultados se alcanzaron con la variedad UC-82, la densidad de 27,111 plantas/ha y con 75 Kg/ha de Nitrógeno. Respecto al rendimiento agronómico, el mejor tratamiento fue la variedad uc-82, con la densidad de 50,000 plantas/ha y una aplicación de 75 Kg/ha de Nitrógeno. En el rendimiento industrial la variedad Topacio, con la densidad de 50,000 plantas/ha y 225 Kg/ha de Nitrógeno reporta los mejores resultados.

Evaluación agronómica de cuatro variedades de tomate Lycopersicon esculentum (Mill) con dos técnicas diferentes para el manejo del complejo mosca blanca Bemisia tabaci (Genn) y Geminivirus

Con el objetivo de evaluar la adaptabilidad y rendimiento de Cuatro variedades de tomate Lycopersicum esculentum, en Santa Lucía municipio del departamento de Boaco. Se establecieron dos parcelas, una MIP y otra tradicional en la finca de los productores Holmán bravo y Miguel Álvarez. A cada parcela se le realizó diferente manejo técnico para el complejo mosca blanca Bemisia tabaci­ Geminivirus. Se evaluaron 4 variedades de tomate (UC-82, Peto-95, Río Grande y Pacesetter-502) y se tomaron los siguientes variables fitosanitarias: fluctuaciones de mosca blanca, incidencia de virosis e incidencia de gusanos de fruto, también se evaluaron algunas variables agronómicas para conocer la adaptabilidad de las variables como: Número de racimos florales por planta, altura del primer racimo floral, número de racimos frutales y diámetro horizontal y vertical del fruto.La incidencia de mosca blanca en semillero fue mínima y no alcanzó el nivel de aplicación (10 moscas blancas en 50 plantas) y rolo se encontró un máximo de 9 insectos en el semillero tradicional que fue donde se encontró más. Pero después del trasplante las fluctuaciones aumentaron tanto en la parcela MIP como tradicional y a partir de los 17 días después del trasplante las fluctuaciones superaron el nivel de aplicación (12 moscas blancas en 30 plantas) y así se mantuvieron en todo el periodo del ensayo. Las fluctuaciones de gusanos de fruto fueron bajas y no alcanzaron el nivel de aplicación en la parcela MIP, en la parcela tradicional a los 39 DDT alcanzaron el nivel de aplicación. Las variables agronómicas evaluadas en la parcela MIP, superaron a las de la parcela tradicional exceptuando el número de racimos frutales por planta y en el diámetro horizontal del fruto de la variedad Río Grande que fueron superiores en la parcela tradicional; se obtuvo mayor rendimiento en las cuatro variedades en la parcela MIP que en la parcela tradicional y la variedad UC-82 Y Río Grande presentaron el mayor rendimiento en comparación con las otras variedades evaluadas en las dos parcelas. Las condiciones climáticas presentes durante el ensayo fueron favorables para la adaptabilidad de las variedades. El análisis económico muestra un mayor ingreso neto para las variedades evaluadas en la parcela MIP, y que la variedad RIO GRANDE Género el mayor ingreso neto en las 2 parcelas.

Evaluación de seis variedades de tomate (Lycopersicum esculentum Mill),bajo un manejo Mip, para el complejo mosca blanca geminivirus, en el Valle de Sébaco

El cultivo de tomate es una de las hortalizas mas preferidas para consumo fresco, las altas poblaciones de mosca blanca han provocado que los agricultores realicen excesivas aplicaciones de Insecticidas quimicos los cuales provocan efectos colaterales. En busca de métodos alternativos para el manejo de la mosca blanca geminivirus se planteó este trabajo para evaluar seis variedades de tomate lndustrial: milano, Silverados, FMX-922, NH-4764,NHW-785 y UC-82 B, a través de un B.C.R. con seis réplicas,donde los resultados muestran que la mayor incidencias de mosca blanca se presentó de (10-20) días después del transplante d.d.t. en todas las variedades. Cuando se realizó el análisis de insectos acumulados no se encontró diferencias entre las variedades.La Incidencias de virosis resultó significativas en las fechas 24 y 37 d.d.t. El rendimiento comercial de tomate para todas las variedades fue similar, sobresaliendo la variedad NH-4764.EI daño de frutos por Heliothis sp fue mayor en la variedad testigo UC-82 B,las variedades Silverados,milanos,FMX-922,NH-4764 y NHW-785, presentaron los porcentajes de daño más bajo con respecto al testigo, el daño de fruto por enfermedades fungosas fué medido en dos momentos 67 y 68 ddt, presentando NHW-785 el porcentaje más alto 44.6% en la primer fecha 67 ddt, en la segunda fecha 78 ddt la variedad FMK-922 fue la que presento el porcentaje mas alto.