Nanofibers - production, properties and functional applications

With the rapid development of nanoscience and nanotechnology over the last decades, great progress has been made not only in the preparation and characterization of nanomaterials, but also in their functional applications. As an important one-dimensional nanomaterial, nanofibers have extremely high specific surface area because of their small diameters, and nanofiber membranes are highly porous with excellent pore interconnectivity. These unique characteristics plus the functionalities from the materials themselves impart nanofibers with a number of novel properties for applications in areas as various as biomedical engineering, wound healing, drug delivery and release control, catalyst and enzyme carriers, filtration, environment protection, composite reinforcement, sensors, optics, energy harvest and storage , and many others. More and more emphasis has recently been placed on large-scale nanofiber production, the key technology to the wide usages of nanofibers in practice. Tremendous efforts have been made on producing nanofibers from special materials. Concerns have been raised to the safety issue of nanofibrous materials. This book is a compilation of contributions made by experts who specialize in their chosen field. It is grouped into three sections composed of twenty-one chapters, providing an up-to-date coverage of nanofiber preparation, properties and functional applications. I am deeply appreciative of all the authors and have no doubt that their contribution will be a useful resource of anyone associated with the discipline of nanofibers.

Fiber generators in needleless electrospinning

The conventional electrospinning often uses a needle-like nozzle to produce nanofibers with a very low production rate. Despite the enormous application potential, needle electrospun nanofibers meet difficulties in broad applications in practice, due to the lack of an economic and efficient way to scale up the electrospinning process. Recently, needleless electrospinning has emerged as a new electrospinning mode and shown ability to produce nanofibers on large-scales. It has been established that the fiber generator, also referred to as “spinneret” in this paper, in needleless electrospinning plays a key role in scaling up the nanofiber production. This paper summarizes the recent advances in the development of needleless spinnerets and their influences on electrospinning process, nanofiber quality, and productivity.

Needleless electrospinning of uniform nanofibers using spiral coil spinnerets

Polyvinyl alcohol nanofibers were prepared by a needleless electrospinning technique using a rotating spiral wire coil as spinneret. The influences of coil dimension (e.g., coil length, coil diameter, spiral distance, and wire diameter) and operating parameters (e.g., applied voltage and spinning distance) on electrospinning process, nanofiber diameter, and fiber productivity were examined. It was found that the coil dimension had a considerable influence on the nanofiber production rate, but minor effect on the fiber diameter. The fiber production rate increased with the increased coil length or coil diameter, or the reduced spiral distance or wire diameter. Higher applied voltage or shorter collecting distance also improved the fiber production rate but had little influence on the fiber diameter. Compared with the conventional needle electrospinning, the coil electrospinning produced finer fibers with a narrower diameter distribution. A finite element method was used to analyze the electric field on the coil surface and in electrospinning zone. It was revealed that the high electric field intensity was concentrated on the coil surface, and the intensity was highly dependent on the coil dimension, which can be used to explain the electrospinning performances of coils. In addition, PAN nanofibers were prepared using the same needleless electrospinning technique to verify the improvement in productivity.

Ultrafine polystyrene nanofibers prepared by electrospinning

Ultrafine polystyrene (PS) nanofibers were prepared via the simple electrospinning technique. Uniform and smooth PS nanofibers were obtained with adding the organic salt BTEAC into the PS solutions and adjusting the concentration of PS solutions. Without the addition of BTEAC, PS fibers with few beads could be achieved with a PS mass fraction of 20%, and the average diameter of the fibers was 280 nm. The addition of the organic salt BTEAC could lower the critical concentration for the fiber formation and reduce the amount of beads on the fibers. Unltrafine PS fibers without any beads were obtained with a PS mass fraction of 10% and an ionic salt mass fraction of 0.5%. The average diameter of the fiber was successfully reduced to 100 nm. The influence of the salt concentration on the morphology and diameter of the PS fibers was also investigated. The viscosity and surface tension changes were measured with changing the concentration of BTEAC. The results show that the changes were so small that these factors could be ignored. It was suggested that variations of the fiber diameter should be mainly resulted from the changes of conductivity and conformation of the polymer chain as the concentration of BTEAC is varied.

Preparation and characterization of a PAN nanofibre containing Ag nanoparticles via electrospinning

A polyacrylonitrile (PAN) nanofiber containing Ag nanoparticles was prepared by an electrospinning technology. To prevent the nanoparticles from coagulating in polymer solutions, an approach of in-situ preparing nanoparticles in PAN solution was used. Diameters of the nanoparticles and nanofiber as well as distribution of the former in the latter were characterized by Transmission electron microscopy. Crystal structure of the nanoparticles was given by X-ray diffraction. Absorption spectrum of the nanocomposites was measured by UV-Vis. Conductivity of the nanocomposites was compared with the pure PAN nanofiber.

Electrical power generation from randomly-oriented electrospun nanofibrous nonwoven

In this study, we have demonstrated that randomly-oriented electrospun PVDF nanofiber nonwovens can be used directly as an active layer to generate electrical power with a voltage output as high as 4 volt and current 4 micoramp scales on a small nonwoven piece. This discovery may provide a simple, efficient, cost-effective and flexible solution to self-powering of microelectronics for various purposes.

Simulation of a novel piezoelectric energy harvester

This paper focuses on a novel piezoelectric energy harvester for nanofiber PVDF to capture energy from vibration environment. A Resembling CMOS(R-CMOS) circuit consisting of two pMOS transistors and two nMOS transistors is presented, which can greatly increase the energy efficiency and reduce the power dissipation tremendously. Meanwhile, the novel harvester supplies smooth direct current. Simulation result of MULTISIM has shown that by using this novel piezoelectric energy harvester the input voltage (5v) can be rectified to be an output voltage (4.24v). The voltage conversion rate of the novel harvester is as high as 84.8% which is much larger than the rate of traditional rectifier circuit. Its potential application is in micro sensors, wireless transducers, and sensor networks.

Carbon nanofibers with inter-bonded fibrous structure for supercapacitor application

In this study, we have improved carbon nanofiber interconnection by using two electrospinning methods: conventional electrospinning and side-by-side bicomponent electrospinning to produce polyvinylpyrrolidone (PVP)/polyacrylonitrile (PAN) blend nanofibers and PVP/PAN side-by-side bicomponent nanofibers respectively. Upon carbonization, the nanofibers showed inter-bonded morphologies. PVP here functioned to bind nanofibers during carbonization. The inter-boned fibrous morphology was highly affected by the PVP/PAN ratio and the electrospinning method. Carbon nanofibers prepared by the bicomponent electrospinning were found to have larger capacitances compared to those prepared by the conventional electrospinning. The influence of electrospinning method, PAN/PVP ratio on the crystallinity of carbon nanofibers, their surface morphology and capacitor performance were examined. The influence mechanism was elucidated as well.

A theoretical analysis for fiber contacts in multilayer nanofibrous assemblies

A theoretical analysis is presented for the estimation of the number of contacts between fibers in random multilayer nanofibrous assemblies with arbitrary fiber diameter and orientation. The statistics of fiber contacts for single-layer nanofiber mats were considered first, and the equations were developed for three-dimensional multilayer nanofibrous assemblies by considering the superposition of the single-layer assemblies. Based on the theoretical approach presented here for multilayer nanofibrous networks, the network porosity, mean fiber diameter and a function of fiber aspect ratio contribute to a model to determine the average number of fiber contacts per unit fiber length in multilayer nanofibrous mats. The theory is studied parametrically and results compared with the work of a model presented by Samson. It is shown that the presented model compared to the existing models is more sensitive with the fiber diameter in the nano-scale. It is also believed that the presented theory for fiber-to-fiber contacts is more realistic and useful for further studies of multilayer nanofibrous assemblies.