A Petri Nets-based Scheduling Methodology forMultipurpose Batch Plants.

This article presents an optimization methodology of batch production processes assembled by shared resources which rely on a mapping of state-events into time-events allowing in this way the straightforward use of a well consolidated scheduling policies developed for manufacturing systems. A technique to generate the timed Petri net representation from a continuous dynamic representation (Differential-Algebraic Equations systems (DAEs)) of the production system is presented together with the main characteristics of a Petri nets-based tool implemented for optimization purposes. This paper describes also how the implemented tool generates the coverability tree and how it can be pruned by a general purpose heuristic. An example of a distillation process with two shared batch resources is used to illustrate the optimization methodology proposed.

Tislauskolonnin varopurkauksen laskeminen dynaamisen simuloinnin avulla

Työn tavoitteena oli tutkia tislauskolonnin dynamiikkaa ja dynaamista mallintamista simulointien avulla. Dynaamisen simulointimallin avulla selvitettiin pentaanin erotuskolonnin toimintaa poikkeus- ja häiriötilanteissa. Lisäksi pyrittiin arvioimaan työssä käytettyjen simulointiohjelmistojen soveltuvuutta tislauksen dynaamiseen simulointiin. Työn kirjallisuusosassa käsiteltiin tislauskolonnindynamiikan mallintamista matemaattisten mallien avulla sekä tislauskolonnimallin rakentamista simulointiohjelmistoon. Kirjallisuusosassa esiteltiin myös tislauskolonnin häiriötilanteita ja niiden aiheuttamia varopurkaustapauksia. Tämän lisäksi kirjallisuusosassa käytiin läpi tislauskolonnin varoventtiilien mitoittamisen perusteita. Työn soveltavassa osassa muodostettiin tislauskolonnille dynaaminen simulointimalli Aspen HYSYS Dynamics ja PROSimulator-simulointiohjelmistolla. Mallien avulla tarkasteltiin erilaisten häiriöiden ja poikkeustilanteiden vaikutusta kolonnin käyttäytymiseen ja varopurkaus-tapauksiin. Työssä arvioitiin myös ohjelmistojen soveltuvuutta tislauksen dynaamiseen simulointiin. Työssä saatujen tulosten perusteella voidaan todeta, että dynaamisen simuloinnin avulla saadaan hyödyllistä tietoa tislauskolonnin toiminnasta häiriö- ja poikkeustilanteissa. Dynaamisen simuloinnin onnistuminen ja luotettavien tulosten saaminen edellyttää kuitenkin tarkasteltavan prosessin tuntemista ja ohjelmiston käytön hallintaa. Työssä käytetyn Aspen HYSYS Dynamics simulointiohjelmiston käytettävyydessä havaittiin puutteita ja ohjelmisto vaatii vielä kehitystyötä. Työssä käytetty PROSimulator-simulointiohjelmisto soveltui pienistä puutteista huolimatta hyvin tislauskolonnin häiriötilanteiden tutkimiseen.

Conflict-based Method for Conceptual Process Synthesis

The changing business environment demands that chemical industrial processes be designed such that they enable the attainment of multi-objective requirements and the enhancement of innovativedesign activities. The requirements and key issues for conceptual process synthesis have changed and are no longer those of conventional process design; there is an increased emphasis on innovative research to develop new concepts, novel techniques and processes. A central issue, how to enhance the creativity of the design process, requires further research into methodologies. The thesis presentsa conflict-based methodology for conceptual process synthesis. The motivation of the work is to support decision-making in design and synthesis and to enhance the creativity of design activities. It deals with the multi-objective requirements and combinatorially complex nature of process synthesis. The work is carriedout based on a new concept and design paradigm adapted from Theory of InventiveProblem Solving methodology (TRIZ). TRIZ is claimed to be a `systematic creativity' framework thanks to its knowledge based and evolutionary-directed nature. The conflict concept, when applied to process synthesis, throws new lights on design problems and activities. The conflict model is proposed as a way of describing design problems and handling design information. The design tasks are represented as groups of conflicts and conflict table is built as the design tool. The general design paradigm is formulated to handle conflicts in both the early and detailed design stages. The methodology developed reflects the conflict nature of process design and synthesis. The method is implemented and verified through case studies of distillation system design, reactor/separator network design and waste minimization. Handling the various levels of conflicts evolve possible design alternatives in a systematic procedure which consists of establishing an efficient and compact solution space for the detailed design stage. The approach also provides the information to bridge the gap between the application of qualitative knowledge in the early stage and quantitative techniques in the detailed design stage. Enhancement of creativity is realized through the better understanding of the design problems gained from the conflict concept and in the improvement in engineering design practice via the systematic nature of the approach.

Vesi-metanolitislauskolonnin ikääntyminen ja siihen vaikuttavat tekijät

Tässä työssä tutkittiin Fortum Oyj:n MTBE -yksikön vesi metanolitislauskolonnin käyttö- ja tarkastushistoriaa sekä yleisestä syöpymisestä aiheutunutta seinämän ohenemaa. Oheneminen oli kiihtynyt viimeisten käyttövuosien aikana. Kolonni poistettiin käytöstä vuonna 2002. Kirjallisuusosassa käsitellään MTBE -prosessia, metallien korroosiota eri olosuhteissa sekä korroosiotutkimusmenetelmiä. Eri korroosiotutkimusmenetelmistä käsitellään sähkökemiallinen kohina -menetelmää, vastuslankamittausta sekä upotuskokeita. Kokeellisessa osassa käsitellään tuloksia käyttö- ja tarkastushistoriaselvityksistä ja korroosiokokeista, jotka tehtiin kirjallisuusosassa esitettyjen menetelmien mukaisesti. Koekappaleet olivat hiiliterästä, joka oli vastaavaa materiaalia kuin metanolin tislauskolonni. Korroosiokokeiden tuloksista havaittiin, että hiiliteräs syöpyy nopeammin vesimetanoliliuoksessa, jossa on 60 - 80 metanolia. Syöpymisnopeus kasvoi liuoksen pH:n laskiessa ja oli suurinta kun pH oli alle 4,0.

Eetteröintiprosessien simulointivalmiuksien kehittäminen

Diplomityön tarkoituksena oli tutkia ETBE-prosessien simulointimallin kehittämistä. Simulointia varten valittiin eetteröinnin syöttövirroiksi etanoli ja tyypillinen FCC-kolonnin hiilivetysyöttö. Kirjallisuusosassa paneuduttiin tutkimaan syitä ETBE:n käytölle bensiinissä, valmistukseen tarvittavien raaka-aineiden lähteitä ja mahdollisia korvaavia raaka-aineita sekä mietittiin etanolissa olevien epäpuhtauksien vaikutusta prosessin tuotespesifikaatioihin. Kirjallisuusosassa tarkasteltiin lisäksi eri valmistajien markkinoimia eetteröintiteknologioita. Eetteröintiteknlogiat jaettiin perinteiseen tislaukseen pohjautuviin prosesseihin, reaktiiviseen tislaukseen pohjautuviin prosesseihin sekä Neste Engineering:in markkinoimaan NExETHERS-teknologiaan. Työn kokeellisessa osassa tutkittiin sekä etanolin epäpuhtauksien kulkeutumista prosessissa että kokeellisesti saadusta höyry-nestetasapainotiedosta määritettyjen Wilsonin yhtälön binääri-interaktioparametrien vaikutusta eetteröintiprosessin simulointituloksiin. Lopuksi simulointiin prosessia, jossa oli prosessin kannalta kriittiseksi havaitut etanolin epäpuhtaudet sekä hyviksi todetut binääri-interaktioparametrit etanolin ja FCC-syöttövirran C4-hiilivetyjen välillä. Uusilla binääriparametreilla saatuja simulointituloksia vertailtiin aikaisemmin samasta mallista vanhoilla binääriparametreilla saatuihin tuloksiin. Lopuksi tehtiin yhteenveto työn tuloksista ja annettiin ehdotukset jatkotutkimuksia varten.

Carbamato de etila em bebidas alcoólicas (cachaça, tiquira, uísque e grapa)

The presence of ethyl carbamate in cachaças, tiquiras, whiskies and grapes was investigated by GC-MS, monitoring the m/z 62 ion. The external standard method was used for quantitation in 188 samples (126 cachaças, 37 tiquiras, 6 grappas and 19 whiskies). The results of the study for cachaça were analysed considering the geographic origin, distillation type (still or column), bottle coloration (amber or transparent) and ageing. The average contents of ethyl carbamate in cachaças and tiquiras were 0.77 and 2.4 mg L-1, respectively. These values were higher than the mean concentration found in grapes (0.045 mg L-1) and whiskies (0.14 mg L-1). On average the cachaças distilled in column tend to present higher values of ethyl carbamate than those from still. In the sampling studied it was not possible to define a correlation between content of ethyl carbamate, bottle coloration and ageing time.

Produção de sulfato de amônio duplamente marcado com os isótopos estáveis 15N e 34S

The purpose of this work was the production of ammonium sulfate double labeled with 15N and 34S ((15NH4)2(34)SO4)), employing the ion exchange technique in two different processes. The first one was carried out using Na2(34)SO4 and (15NH4)2SO4 previously enriched. It was possible to obtain about 54g of (15NH4)2(34)SO4 from 70.0g of Na2(34)SO4 and 64.2g of (15NH4)2SO4 . The second method involved the production of H2(34)SO4, by ion exchange, and its subsequent reaction with 15NH3(aq), using a distillation system, to yield 58 g of (15NH4)2(34)SO4 from 43.1 g of H2(34)SO4.

A destilação simulada na indústria do petróleo

One of the most widely used physico-chemical characterizations of hydrocarbon mixtures is the determination of their boiling point distribution. Knowledge of the boiling range of crude oils and petroleum products is essential to ensure the correct specification of final products and to control refinery processes. Simulated distillation, a GC based process, has been playing this role for the past decades in the petroleum industry. The main purpose of this work is to show the fundamentals of this technique as well as its present trends.

Teste de TBA aplicado a carnes e derivados: métodos tradicionais, modificados e alternativos

The TBA test is essential to quality control of fat-containing food, being the test most applied to evaluate lipid peroxidation in fishery, meat and poultry products. It estimates malonaldehyde, a secondary oxidation product, by reacting with 2-thiobarbituric acid, forming a coloured complex, measured spectrophotometrically atlambda = 532 nm. Results are expressed as mg malonaldehyde per kg sample or frequently as "TBA value". There are four ways of quantifying it: by lipid extraction, direct heating, distillation or heat-acid extraction. This review intends to point out traditional, modified and alternative TBA test methods, besides enumerating advantages and drawbacks of each one.

Implantação de um programa de gerenciamento de resíduos químicos e águas servidas nos laboratórios de ensino e pesquisa no CENA/USP

The aim of this work is to establish a program for the treatment of chemical residues and waste waters at the Centro de Energia Nuclear na Agricultura (CENA/USP), for environmental preservation and training of staff. Five tons of stored residues and the ones currently generated in the laboratories have to be treated. Rational use of water is also part of the program. The traditional purification by distillation has been replaced by purification with ion exchange resins. Lower energy consumption and better water quality were achieved.

Determinação das formas de nitrogênio e nitrogênio total em rochas-reservatório de petróleo por destilação com arraste de vapor e método do indofenol

Several extraction procedures are described for the determination of exchangeable and fixed ammonium, nitrate + nitrite, total exchangeable nitrogen and total nitrogen in certified reference soils and petroleum reservoir rock samples by steam distillation and indophenol method. After improvement of the original distillation system, an increase in worker safety, a reduction in time consumption, a decrease of 73% in blank value and an analysis without ammonia loss, which could possibly occur, were achieved. The precision (RSD < 8%, n = 3) and the detection limit (9 mg kg-1 NH4+-N) are better than those of published procedures.

Emprego do carvão ativado para remoção de cobre em cachaça

Copper content is of great concern among sugarcane-spirit producers. It is released from copper-made distillers, during the distillation process. Activated carbon has been used to remove copper. However, depending on the amount of carbon and the duration of reaction, it can also remove higher alcohols and esters, which are important in the final product. A sugarcane spirit with 9 mg L-1 of copper was shaken with 2 to 26 g L-1 of activated carbon, during 10 to 1440 minutes. Then, copper and organic compounds were measured. At least 12 g L-1 of carbon and 60 min shaking time were necessary to decrease copper bellow 5 mg L-1. However, other components of the product were also affected.

A convenient method for the determination of moisture in aromatic plants

A method is proposed for the determination of the moisture content of aromatic plants. This method is based on the co-distillation of the starting material in a modified Clevenger apparatus with four organic solvents (toluene, cyclohexane, dichloromethane and carbon tetrachloride). The results were compared with those obtained by oven drying at 105 ºC and steam distillation of the essential oil. The efficiencies of the methods were shown to be equivalent. The solvent distillation method was more practical, especially with respect to operating time (2 h).

Atividade antioxidante de óleos essenciais de espécies de Croton do nordeste do Brasil

Three Croton species, C. zenhtneri, C. nepetaefolius and C. argyrophylloides, were collected at two different times, 6:00 and 13:00 h, their essential oils were extracted by steam distillation and analyzed by gas Chromatography / Mass Spectrometry. The percentage yield of oil constituents changes along the day. The oils were submitted to the antioxidant test thiobarbituric acid reactive species, using BHT and a-tocoferol as the reference compounds. All oils exhibited good antioxidant activities. In general, C. zenhtneri and C. argyrophylloides essential oils showed higher antioxidant activity than C. nepetaefolius.

Influência da temperatura do ar de secagem sobre o teor e a composição química do óleo essencial de Lippia alba (Mill) N. E. Brown

Leaves of Lippia alba were submitted to six different drying treatments, using air at ambient temperature and heated up to 80 °C. The essential oil was extracted by steam distillation and analyzed by GC-MS. For the dried leaves, the oil content was reduced by 12 to 17% when compared with the fresh plant (0.66%). The major oil component was citral, representing 76% for the fresh plant, and varying from 82 to 84% for the dried material. These results showed that L. alba can be submitted to a drying process of up to 80 ºC without degradation and/or loss of the major, [LC1] active component.