Characterization cement pastes degraded in lanoratory solutions and physiochemical parameters employed for modeling the process

Previously degradation studies carried out, over a number of different mortars by the research team, have shown that observed degradation does not exclusively depend on the solution equilibrium pH, nor the aggressive anions relative solubility. In our tests no reason was found that could allow us to explain, why same solubility anions with a lower pH are less aggressive than others. The aim of this paper is to study cement pastes behavior in aggressive environments. As observed in previous research, this cement pastes behaviors are not easily explained only taking into account only usual parameters, pH, solubility etc. Consequently the paper is about studying if solution physicochemical characteristics are more important in certain environments than specific pH values. The paper tries to obtain a degradation model, which starting from solution physicochemical parameters allows us to interpret the different behaviors shown by different composition cements. To that end, the rates of degradation of the solid phases were computed for each considered environment. Three cement have been studied: CEM I 42.5R/SR, CEM II/A-V 42.5R and CEM IV/B-(P-V) 32.5 N. The pastes have been exposed to five environments: sodium acetate/acetic acid 0.35 M, sodium sulfate solution 0.17 M, a solution representing natural water, saturated calcium hydroxide solution and laboratory environment. The attack mechanism was meant to be unidirectional, in order to achieve so; all sides of cylinders were sealed except from the attacked surface. The cylinders were taking out of the exposition environments after 2, 4, 7, 14, 30, 58 and 90 days. Both aggressive solution variations in solid phases and in different depths have been characterized. To each age and depth the calcium, magnesium and iron contents have been analyzed. Hydrated phases evolution studied, using thermal analysis, and crystalline compound changes, using X ray diffraction have been also analyzed. Sodium sulphate and water solutions stabilize an outer pH near to 8 in short time, however the stability of the most pH dependent phases is not the same. Although having similar pH and existing the possibility of forming a plaster layer near to the calcium leaching surface, this stability is greater than other sulphate solutions. Stability variations of solids formed by inverse diffusion, determine the rate of degradation.

Mapping of mechanical properties of cement paste microstructures

The presented study is related to the EU 7 th Framework Programme CODICE (COmputationally Driven design of Innovative CEment-based materials). The main aim of the project is the development of a multi-scale model for the computer based simulation of mechanical and durability performance of cementitious materials. This paper reports results of micro/nano scale characterisation and mechanical property mapping of cementitious skeletons formed by the cement hydration at different ages. Using the statistical nanoindentation and micro-mechanical property mapping technique, intrinsic properties of different hydrate phases, and also the possible interaction (or overlapping) of different phases (e.g. calcium-silcate-hydrates) has been studied. Results of the mapping and statistical indentation testing appear to suggest the possible existence of more hydrate phases than the commonly reported LD and HD C-S-H and CH phases

Determinación del contenido de alúmina reactiva de las adiciones puzolánicas naturales y artificiales, por termogravimetría y por el método de Rietveld

Tanto el tema de esta investigación, como sus objetivos, fundamentos, materiales seleccionados y parte experimental para alcanzarlos, han sido promovidos por la situación y el estado de las construcciones de hormigón armado que se comenzaron a realizar en España a partir del año 1975, con hormigones y morteros de cemento que contenían cenizas volantes hasta un 20 %, en principio, y hasta un 35 %, más tarde, de su dosificación de cemento Portland (CP), los cuales y en contra de lo esperado, han demandado y continúan demandando, muy a pesar de sus aparentes bondades de todo tipo que se les atribuían, una necesidad de mejora de sus prestaciones, especialmente, debido a un nivel inesperadamente bajo de la durabilidad de algunas obras construidas con los mismos. Todo era debido, en definitiva, a que las adiciones puzolánicas, naturales y artificiales, tales como las cenizas volantes, referidas antes, se vienen utilizando reglamentariamente para la fabricación de cementos y/o de sus productos derivados, hormigones, morteros y pastas, en la mayor parte de los países industrializados, desde hace ya más de tres décadas aproximadamente, en las mismas condiciones e idénticos usos constructivos que los hormigones y morteros de CP puro, viniendo además, dictada dicha utilización de estos materiales residuales, hoy sub-productos industriales, por cuestiones medioambientales y/o económicas, principalmente, motivo por el cual esta Tesis Doctoral ha pretendido responder también, adecuadamente y de manera esquemática (en forma de diagrama de flujo), a los criterios que deben de tenerse en cuenta a la hora de su selección y caracterización normalizada y reglamentada de estas adiciones minerales activas, sobre todo, antes de su dosificación y uso en forma del denominado cemento Portland con puzolana, o con ceniza volante, o con esquistos calcinados o con puzolanas calcinadas o con humo de sílice, cemento Portland mixto, cemento puzolánico o cemento compuesto, para que dichos problemas no se le produzcan al hormigón armado ni en masa. De aquí el enfoque tan particular y especial de esta investigación, al haberla circunscrito únicamente a las puzolanas naturales y artificiales, por considerarlas todas ellas, independientemente de por su origen, como materiales constituidos por pequeñas fracciones cristalinas distribuidas aleatoriamente en una matriz mayoritariamente vítrea y/o amorfa, la cual es la que le confiere su reactividad con el hidróxido de calcio en forma de cal apagada o de portlandita procedente de la hidratación del CP. A su vez, dichas fracciones vítreas y/o amorfas están constituidas, en su mayor parte, por sílice reactiva, SiO2r-, alúmina reactiva, Al2O3r-, y óxido de hierro reactivo, Fe2O3r-, recibiendo además, en conjunto, el nombre específico de "factores hidráulicos" de la puzolana, los cuales, por lo común, difieren cuantitativamente de sus contenidos totales, determinados por fusión alcalina mediante procedimientos normalizados. De los tres óxidos reactivos mencionados y desde el punto de vista técnico, los más importantes por su mayor presencia en casi todas las puzolanas naturales y artificiales y, también, transcendencia en la durabilidad química que les pueden llegar a conferir al hormigón armado y en masa, mortero o pasta de cemento que las contenga, son la SiO2r- y la Al2O3r-. El primero de los dos, la SiO2r-, reacciona nada más que con la portlandita (y el Ca(OH)2) para formar geles C-S-H, más tarde transformados en tobermoritas o en jennitas, semejantes a los que originan la alita y la belita del CP en su hidratación. Y desde el punto de vista normativo, la presencia de esta fracción silícica reactiva en las puzolanas viene regulada por la norma EN 197-1, de modo general, siendo además referida por la norma EN 450-1:2006, en el contexto de las cenizas volantes en su adición al hormigón, como "un polvo fino de partículas principalmente de forma esférica y cristalina, procedentes de la combustión de carbón pulverizado, que tiene propiedades puzolánicas y que está compuesto fundamentalmente de SiO2 y Al2O3". Además y de acuerdo con la primera de las dos normas, "El contenido de dióxido de silicio reactivo (definido y determinado según la norma EN 196-2 o su equivalente la UNE 80225) no debe ser inferior al 25 % en masa". Por su parte, cuantiosos estudios experimentales realizados por Talero solo y con otros investigadores, han demostrado que si la puzolana no es adecuada en calidad ni en cantidad, la durabilidad del cemento del que forme parte, y, por consiguiente, de los productos derivados que con él se fabriquen, hormigones, morteros, pastas y prefabricados, puede llegar a ser anormalmente baja, porque la alúmina reactiva, Al2O3r-, o alúmina tetra- o penta-coordinada que la constituye, se implica como tal, de una forma muy directa y con resultados totalmente contrapuestos incluso, en los ataques químicos agresivos naturales que se les producen, provenientes de terrenos y aguas selenitosas (sulfatos, que atacan en su caso al propio material hormigón, mortero y pasta que la contiene para formar ettringita de rápida formación, ett-rf, la cual puede llegar incluso a provocar un ataque rápido del yeso), del rocío marino y de las sales de deshielo (cloruros, que atacan, en cambio, a las armaduras de acero del hormigón provocándoles su corrosión electroquímica por "picadura", si bien, en este otro ataque químico, dicha Al2O3r- lo que origina es sal de Friedel de rápida formación, sF-rf, también, cuyo efecto es, en cambio, colmatador y protector, en definitiva, de dicha corrosión electroquímica), del agua de mar (acción agresiva mutua de cloruros y sulfatos), de la carbonatación, de la reactividad árido-álcali, además de intervenir en la liberación del calor de hidratación, así como también, en el comportamiento reológico de sus pastas, etc., acortándoles de este modo su durabilidad prevista y, en ocasiones, muy seriamente incluso. Pero lo más paradójico de todo es, que a pesar de su referido comportamiento totalmente contrapuesto, frente a sulfatos y cloruros, - aún no se dispone de un método de análisis químico para su determinación cuantitativa, que sea además relativamente sencillo en su operatividad, veraz, preciso, de respuesta rápida, desde el punto de vista técnico de la construcción (no más de 28 días), repetible, reproducible, que no implique peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, económico, y que sirva también tanto para investigación -vertiente científica-, como, sobre todo, para control de calidad -vertiente técnica-, - y ni mucho menos tampoco se dispone todavía, de especificación química alguna que precise el contenido máximo de Al2O3r- (%) que tiene que poseer una puzolana natural o artificial, para poder ser añadida al cemento Portland y/o al hormigón que va a estar sometido a un determinado ataque químico agresivo de los mencionados antes, y, en especial, a sulfatos, a cloruros o al agua de mar. Y para mayor justificación de ambas necesidades, se ha de decir también que la vigente Instrucción de Hormigón Estructural EHE-08 no contempla tampoco especificación química alguna sobre los "factores hidráulicos", en general, ni del contenido de Al2O3r-(%) de las cenizas volantes, muy en particular, en su Artículo 30º "Adiciones", ni en ningún otro Artículo, a pesar de que sí contempla, en cambio, - otras especificaciones químicas que carecen del necesario significado en cuanto a la necesidad de llevar explícita o implícitamente, el mensaje de la Durabilidad Química deseado, y - el Artículo 37º, el cual y para mayor abundamiento se titula paradójicamente "Durabilidad del hormigón y de las armaduras". Asimismo, tampoco se contempla en la última versión que acaba de publicarse de la norma EN 197-1 titulada: "Cementos. Parte 1: Composición, especificaciones y criterios de conformidad de los cementos comunes". Ni tampoco, en la norma EN 450-1:2006 titulada "Cenizas volantes para hormigón. Parte 1: Definiciones, especificaciones y criterios de conformidad", ni en la vigente Instrucción española para la Recepción de Cementos, RC-08, ni en la norma ASTM C618-03 tampoco. La única especificación química que ambas normas, la europea y la norteamericana, refieren es aquella que dice que la suma de los contenidos porcentuales de SiO2 total, Al2O3 total y Fe2O3 total, de la puzolana natural o artificial, ha de ser mayor o igual que 70 %, definiendo, además, a las puzolanas de este modo tan genérico: "materiales silíceos o silíceos y aluminosos, que por sí mismos no poseen valor cementante alguno, pero que finamente divididos y en presencia de humedad, reaccionarán químicamente con hidróxido de calcio a temperaturas ordinarias para formar compuestos que poseen propiedades cementantes". Por consiguiente y de acuerdo con todo lo anterior, el objetivo primordial de esta Tesis Doctoral ha sido: Diseñar y poner a punto un nuevo método analítico de utilidad técnica (que la duración máxima del ensayo no sea mayor de 28 días), para determinar el contenido de alúmina reactiva, vítrea o amorfa, Al2O3r-, de las puzolanas naturales y artificiales. Y una vez puesto a punto, validarlo a nivel de su repetibilidad, de acuerdo con parámetros estadísticos apropiados, poniendo especial énfasis en los criterios de aceptación establecidos por la American Association of Official Analytical Chemists (AOAC). Y para conseguirlo, la innovación de esta investigación se ha basado en los siguientes fundamentos generales, a saber: - Toda la alúmina de cualquier puzolana natural o artificial, capaz de ser atacada, disuelta y lixiviada en 28 días, por la portlandita o por el hidróxido de calcio, Ca(OH)2, en medio acuoso, es considerada como alúmina reactiva, Al2O3r-. - Dicha fracción alumínica reactiva de la puzolana natural o artificial se tiene que encontrar, además, en el estado físico-químico de poder reaccionar químicamente también, en presencia de hidróxido de calcio, cloruro de sodio y agua, para originar monocloro¿aluminato de calcio hidratado, C3A·CaCl2·10H2O, o sal de Friedel. Además, dicho estado físico-químico de la puzolana ha de ser acorde con la definición de alúmina reactiva adoptada en esta investigación en razón de las prestaciones reales de durabilidad química que le puede llegar a conferir a los cementos de mezcla y a sus productos derivados, hormigones, morteros y pastas, que se fabriquen con la misma. - La originalidad de este nuevo método analítico, respecto a los demás métodos ya existentes, reside en que la cuantificación de dicha fracción alumínica reactiva de la puzolana natural o artificial, se realiza mediante cálculo estequiométrico, basándose, para ello, en dicha reacción química de formación de sal de Friedel precisamente, tras 28 días de hidratación básica-salina acelerada de la puzolana natural o artificial, habiéndose realizado, además, en esta investigación dicha determinación cuantitativa de la cantidad de sal de Friedel originada por cada puzolana, mediante dos técnicas analíticas instrumentales que fueron las siguientes: el análisis termogravimétrico (variante I ó I-I en su caso) y el método de Rietveld con la difracción de Rayos X en polvo (variante II). - La reacción química de formación de sal de Friedel tras 28 días de hidratación básica-salina acelerada de las puzolanas que se analicen, se optimizó para asegurar que el único compuesto químico de aluminio y cloro formado fuese sal de Friedel nada más (dosificando para ello en cantidad adecuada los reactivos químicos necesarios: Ca(OH)2, NaCl y agua destilada), manteniendo, además y por otra parte, el compromiso apropiado entre el máximo rendimiento de dicha reacción química (ataque, disolución y lixiviación en 28 días, de toda la alúmina reactiva de la puzolana) y el modo y medios más adecuados de acelerarlo para conseguirlo fue a 40°C de temperatura, con agitación constante y cierre hermético del reactor. - La aplicabilidad y selectividad del nuevo método analítico, objeto de esta Tesis Doctoral, fue estudiada con una serie de puzolanas naturales y artificiales españolas, silíceas y/o silíceas y aluminosas en naturaleza, que fueron las siguientes: M0 (metacaolín 0), M1 (M0 con 50 % de cuarzo), C y L (puzolanas naturales de las Islas Canarias), CV10 y CV17 (cenizas volantes), A (puzolana natural de Almagro), O (puzolana natural de Olot) y HS (humo de sílice). - Todas las adiciones minerales anteriores cumplieron con los principales requisitos físicos y químicos que son preceptivos para poder considerarlas, antes de todo, como puzolanas, lo que era indispensable y de obligado cumplimiento, para poderles determinar su contenido total de Al2O3r- (%) mediante el nuevo método analítico. Estos condicionantes fueron los siguientes: grado adecuado de finura de molido o tamaño medio de partícula (según la norma EN 451-2), haber sido analizadas químicamente antes de todo (según la norma EN 196-2 ó la ASTM C311), con el fin de determinarles especialmente, sus contenidos totales de SiO2 (%), Al2O3 (%) y Fe2O3 (%), haberles determinado, además, su contenido de sílice reactiva, SiO2r- (%) (según la norma UNE 80225), y haber cumplido con el ensayo de puzolanicidad o de Frattini (según la norma EN 196-5) a la edad de 28 días al menos. Este último requisito, otrora de obligado cumplimiento hasta el año 1988, para cualquier puzolana natural y artificial que una fábrica de cementos pretendiera introducir en el proceso de fabricación de un nuevo cemento puzolánico o cemento tipo CEM IV, ha logrado así, que se tenga que volver utilizar de nuevo de forma obligada con esta Tesis Doctoral. Y los resultados obtenidos con el nuevo método analítico de los contenidos de Al2O3r-(%) de las puzolanas seleccionadas, fueron los siguientes: - Mediante su variante I: M0 29.9 %, M1 16.9 %, CV10 11.4 %, L 12.3 %, C 12.6 %, A 8.0 %, CV17 9.5 % y O 6.3 % de Al2O3r-, y - Mediante su variante II: M0 30.7 %, M1 15.4 %, CV10 14.7%, L 11.8 %, C 11.1 %, A 8.9 %, CV17 9.6 % y O 6.8 % de Al2O3r-. Finalmente, todos ellos fueron contrastados, además, mediante la calibración y validación del nuevo método analítico, con los valores de referencia obtenidos de esas mismas puzolanas, los cuales se les habían determinado mediante el método de Florentín, consistente en atacar, disolver y lixiviar también toda la fracción alumínica soluble de la puzolana (y además, aquella silícica y férrica que la constituyen a la par), pero, en especial, su contenido total de alúmina reactiva, mediante un ataque básico (con Ca(OH)2 en medio acuoso a temperatura del laboratorio, habiendo sido, además, su duración hasta 1 año), seguido de otro ácido (con HCl, d = 1.12), habiéndose obtenido esta vez los siguientes resultados de sus contenidos de Al2O3r- (%): M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % y O 9.5 %. Dicha validación realizada ha puesto de manifiesto, en términos generales, que el nuevo método analítico es más fidedigno que el de Florentín, por lo que resulta ser totalmente apropiado para obtener los resultados que se han pretendido, además de proporcionarlos en un espacio de tiempo relativamente corto (28 días a lo sumo) y a un coste económico razonable por no elevado (salvo error u omisión y libre de impuestos directos e indirectos, el coste económico estimado de la variante I estaría en torno a 800.00 - 900.00 €/puzolana -caso más probable-, y aproximadamente una tercera parte nada más, en el caso de que la edad máxima del ensayo acelerado sea 7 días nada más -caso menos probable-), y, por consiguiente, técnicamente aceptable, al cumplir, además, en todo el rango considerado de variabilidad posible de concentraciones o contenidos del analito buscado en la puzolana, con tales parámetros de validación como son: linealidad (los resultados obtenidos son directamente proporcionales a la señal-respuesta instrumental recibida), sensibilidad, precisión excelente, repetibilidad satisfactoria de los valores obtenidos de los contenidos de Al2O3r- de todas y cada una de las adiciones puzolánicas seleccionadas, confirmando, por ello, la universalidad de su uso. Finalmente, las ventajas del nuevo método analítico, respecto a los métodos ya existentes recopilados de la bibliografía (el método de Florentín, el método de López Ruiz -HF 40 % y HNO3 2N-, el método de Murat y Driouche para arcillas -HF 0.5M-, el método de Arjuan, Silbee y Roy para cenizas volantes -HF 1 %- y su modificación por Fernández-Jiménez y cols. -HF 1 %, 27Al NMR MAS y XRD (método de Rietveld)-, y el método de determinación de la relación SiO2r-/Al2O3r- para arcillas y cenizas volantes por Ruiz-Santaquiteria y cols. -HF 1 %, NaOH 8M y ICP-AES-) son, principalmente, estar exento de peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, ser bastante apropiado para control de calidad además de para investigación, su considerable menor coste económico, su relativamente corto espacio de tiempo que se necesita para obtener la respuesta-resultado pretendida (28 días a lo sumo), así como su universalidad y selectividad, puesto que además, su aplicabilidad es para todo tipo de adiciones puzolánicas naturales o artificiales, como así lo demuestran los resultados obtenidos de los materiales puzolánicos naturales y artificiales seleccionados y analizados, en un rango de concentraciones del analito -contenido de alúmina reactiva, Al2O3r- (%)-, desde el 5 % hasta el 30 % en masa, rango éste que, por otra parte, comprende prácticamente TODAS las adiciones puzolanas naturales y artificiales existentes en el mercado transnacional y las aún por existir. Por consiguiente y de acuerdo con lo anterior, el nuevo método analítico, ya sea realizado mediante su variante I o la II, debido, - en primer lugar, a los fundamentados planteamientos relativos a su procedimiento experimental -modus operandi- el cual ha sido aplicado a una amplia gama de puzolanas naturales y artificiales, y - en segundo lugar, debido a la calidad de los resultados obtenidos con un grado de precisión y repetibilidad excelentes, ha demostrado poseer una gran utilidad científica -para investigación-, pero, sobre todo, técnica -para control de calidad de adiciones puzolánicas naturales y artificiales que se adicionan habitualmente al cemento Portland en fábrica y/o a sus hormigones y morteros en planta-, además de ser representativos los valores obtenidos mediante el mismo respecto a la más que probable durabilidad química que cada una de ellas puede llegarle a conferir al hormigón armado y en masa, mortero y pasta del que forme parte, así como también su cantidad adecuada de sustitución parcial de cada cemento Portland para conseguirla, acorde con sus propias prestaciones químico-físicas o físico-químicas que puede llegarle a conferir, según sea su carácter químico (alumínico, alumínico-silícico, silícico-alumínico, silícico-férrico-alumínico o silícico), forma y tamaño medio de su partícula. Por último, el nuevo método analítico ha demostrado cumplir además, con todos los requisitos de obligado cumplimiento que establece la norma ISO/IEC 17025 sobre la calidad y fiabilidad de nuevos métodos o procedimientos analíticos no normalizados todavía, para poder ser propuesto en un futuro próximo, ante la Comisión de AENOR correspondiente, con objeto de comenzar un expediente para su certificación y normalización. ________________________________________________________________________________ Both the subject of this research, its objectives, fundamentals, materials selected and experimental part to achieve, have all been promoted by the situation and the state of reinforced concrete constructions that began performing in Spain from 1975, with concrete and mortars cement containing fly ash up to 20 %, in principle, and later, up to 35 % to its content of Portland cement, which and against expected, demanded a need to improve their performance, especially due to an unexpectedly low level of durability of some works built with them, despite, however, its apparent benefits of all kinds are ascribed to them. Ultimately, the natural or artificial pozzolanic additions, such as fly ash specially, referred to above, have been used with regulation to manufacture cements and/or its derivatives, concretes, mortars, cement pastes, in the most industrialized countries. More than three decades ago, under the same conditions and identical construction mainly uses concretes and mortars plain Portland cement, besides coming, given that use of these waste materials, industrial by-products today for environmental and/or economic issues. For this reason, this Doctoral Thesis aims to answer properly and schematically (in the form of flow chart), the criteria to be taken into account when selection and characterization standardized for these active mineral additions, especially prior to choosing and use in the so-called Portland Cement (PC) pozzolan, or with fly ash or with calcined shales or with calcined pozzolans or with silica fume or PC mixed or pozzolanic cement or compound cement, for that such pathology problems will not occur when reinforced concretes nor mass concretes are used for building. Hence the very particular and special focus about this research, having confined only to the natural or artificial pozzolans, considering them all, regardless of their origin, approach as materials consisting of small crystalline fractions randomly distributed in a largely vitreous and/or amorphous matrix, which confers their reactivity with calcium hydroxide in the form of slaked lime or portlandite from PC. In turn, these vitreous and/or amorphous fractions consist in its greater part, by reactive silica, SiO2r-, reactive alumina, Al2O3r-, and reactive iron oxide, Fe2O3r-, which also receive, in conjunction, the specific name of "hydraulic factors" of the pozzolan. Usually, they all differs in quantity of their respective total contents of the SiO2 (%), Al2O3 (%) and Fe2O3 (%) determined the pozzolan by alkaline fusion by means of standard procedures. Of the three above-mentioned oxides reagents and from the technical point of view, the most important for its increased presence in every one of the natural or artificial pozzolans and also significance in the chemical durability that can get them to give the concrete mortar or cement paste which contain them, are SiO2r- and Al2O3r-. From the first two, the SiO2r- reacts with portlandite only, released in the hydration of the PC (and with Ca(OH)2), to form C-S-H gels, transformed in tobermorites or jennites later on, similar to C-S-H gels also originating from the alite and belite hydration in the CP. From the standardization criteria point of view, the presence of this silicic fraction in pozzolans is regulated at first, by the European standard EN 197-1, in general, also being referred by the EN 450-1:2006, in the context of the fly ash in addition to the concrete, as a "fine powder of spherical particles mainly crystalline form. It is from the combustion of pulverized coal, which have pozzolanic properties and is mainly composed of SiO2 and Al2O3". In addition and according to the EN 197-1 standard, the reactive silica content (which can be defined and determined in accordance with EN 197-1 standard or its UNE 80225 standard) must not be lower than 25 % of its mass. Meanwhile, considerable experimental studies by Talero and Talero et al, have shown that if the pozzolan is not adequate in quality nor quantity, the durability of cement that is part and, therefore, of its derivative products, concretes, mortars and pastes cement, can become abnormally low because its reactive alumina, Al2O3r- (%), content or tetra- or penta-coordinated alumina which involves itself in a very direct and totally mixed and conflicting results even at all aggressive chemical attack natural to produce to the concrete, mortar and paste with inadequate natural and/or artificial pozzolans, such as those from the selenitous land and waters (sulfates, strikes if the material itself concrete, mortar and paste that contain them, for rapid forming ettringite form, ett-rf, which can even cause rapid gypsum attack to said concrete). In contrast, sea spray and de-icing salts (chlorides strikes the reinforced steel concrete causing them electrochemical corrosion by "bite", although in that other chemical attack, such Al2O3r- causes rapid Friedel's salt formation, Fs-rf, too, to cause protector effect of the electrochemical corrosion of reinforcements for these chlorides), seawater (mutual aggressive action of chlorides and sulfates), carbonation, alkali-silica reaction, and, in addition, to influence the release of hydration heat, as well as in the rheological behavior of the pastes, etc., decreasing/shorting them thus their expected durability and sometimes even very seriously. But the most ironic thing is, that despite its referral totally opposed, compared to sulfates and chlorides, behaviour, - far not available is, a chemical analysis method for its quantitative determination, which is also relatively simple in operation, accurate, precise, rapid response, from a technical point of view for building (no more than 28 days), repeatable, reproducible, not involving danger to life safety of the people who need to manipulate and implement, economic, and also serve for both scientific research and technical side, and - has yet to be any chemical specification that sets maximum levels for Al2O3r-(%) in the natural or artificial pozzolan to be added to the cement and/or to the concrete that will be subject to a particularly aggressive chemical attack from those mentioned above, and in particular, to sulphates, chlorides or sea water. And for the sake of and justification of this need, it has to be said that the current Spanish Instruction for Structural Concrete EHE-08 does not provide any specification on "hydraulic factors" in general, nor the content of Al2O3r- (%) in fly ash, very particular, as Article 30º "Additions", or any other Article, although does provide, however, other chemical specifications lacking the necessary meaning in terms of the message Chemical Durability mentioned, nor the Article 37º which and for greater sake, is paradoxically entitled "Durability of the concrete and of their reinforcements". It has also not contemplated in the latest version just released from EN 197-1 standard entitled "Cement Part 1: Composition, specifications and conformity criteria for common cements". Nor, in EN 450-1:2006 entitled "Fly ash for concrete Part 1: Definitions, specifications and conformity criteria", nor by current Spanish Instruction for Cement Reception, RC-08, nor the ASTM C618-03 Standard either. The only chemical specification that both Standards, European and American, refer is one that says that the sum of the total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%) of natural and artificial pozzolan, must be greater than or equal to 70 % , defining pozzolans thus: "siliceous or aluminous and siliceous materials, which themselves do not have any cementitious value but finely divided and in the presence of moisture it reacts with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties". Consequently and according to everything related before, the primary objective of this Doctoral Thesis has been: To design and start-up a new quantitative analytical method of technical utility (the maximum test duration is not more than 28 days), to determine the content of reactive alumina content, Al2O3r- (%), vitreous or amorphous alumina, of natural and artificial pozzolans. And once designed, validate at repeatability level and in accordance with appropriate statistical parameters with special emphasis on the acceptance criteria established by the American Association of Official Analytical Chemists (AOAC). And to achieve this, the innovation of this research has been based on the following general principles, namely: - All the alumina in any pozzolan, natural or artificial, that can be attacked, dissolved and leached by portlandite or calcium hydroxide, Ca(OH)2, in aqueous medium, is considered reactive alumina, Al2O3r-. - This aluminic fraction of natural or artificial pozzolan to analyze and study, has to be in such physical-chemical state that it can react in the presence of calcium hydroxide, sodium chloride and water status and to cause monochloro-aluminate hydrated calcium, C3A·CaCl2·10H2O or Friedel's salt. Moreover, such physical-chemical state of the pozzolan must be consistent with the definition of reactive alumina adopted in this research because of the actual performance of chemical durability that can reach confer on blended cements and their derivatives, concretes, mortars and pastes that are manufactured with the same. - The originality of this new analytical method, compared to the other methods for determining reactive alumina existing (collected in abbreviated form in the state of the art of this report), is the quantification of such aluminic fraction of natural or artificial pozzolans is performed by stoichiometric calculation based on this, in the chemical reaction of Friedel's salt formation after 28 days of the analysis of saline-basic hydration accelerated natural or artificial pozzolan also performed in this research, and the quantitative determination of the Friedel's salt has been performed by two instrumental analytical techniques known as thermogravimetric analysis (variant I), and Rietveld method with X-ray powder diffraction (variant II). - The chemical reaction of Friedel's salt formation after 28 days of accelerated saline-basic hydration of the selected natural and artificial pozzolan, was optimized to ensure that the single chemical compound of aluminium and chlorine formed was Friedel's salt only (dosing for this purpose in amount suitable chemical reagents: Ca(OH)2, NaCl and distilled water), and, on the other hand, maintaining the appropriate compromise between the highest yield from the chemical reaction (attack, dissolution and leaching in 28 days, all reactive alumina of pozzolan) and to accelerate the etching media, which were 40°C temperature, constant stirring and sealing the reactor. - The applicability and selectivity of the new analytical method, the subject of this Doctoral Thesis, was studied with a series of Spanish natural and artificial pozzolans, siliceous or siliceous and aluminous in nature, which were as follows: M0 (metakaolin 0), M1 (M0 with 50 % quartz), L and C (natural pozzolans of the Canary Islands), CV10 (fly ash 10), CV17 (fly ash 17), A (natural pozzolan of Almagro), O (natural pozzolan of Olot), and HS (silica fume). - All mineral admixtures were selected satisfied the physical and chemical requirements proposed to consider them as pozzolan, which was mandatory, so its Al2O3r- (%) content can determine by the new analytical method. These conditions were as follows: adequate degree of fineness of grind or average particle size (according to EN 451-2 standard), have been analyzed chemically (according to EN 196-2 or ASTM C311 standards), in order to determine their total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%), mainly, having also determined its reactive silica content, SiO2r- (%) (UNE 80225 standard), and fulfilled with testing of pozzolanicity or Frattini test (according to EN 196-5 standard) at 28 days age at least. The last criteria was mandatory until 1988, for any natural and artificial pozzolan to a factory intended to introduce cements in the manufacturing process of a new Portland cement type CEM IV pozzolanic additions, and with this Doctoral Thesis has made is to be used once again mandatory. And the results obtained using the new analytical method, of the Al2O3r- (%) content for each selected pozzolan, were as follows: - by its variant I: M0 29.9 % , M1 16.9 % , CV10 11.4 % , L 12.3 % , C 12.6 % , A 8.0 % , CV17 9.5 % and O 6.3 % of Al2O3r-, and - by its variant II: M0 30.7 % , M1 15.4 % , CV10 14.7% % , L 11.8 % , C 11.1 % , A 8.9 % , CV17 9.6 % and O 6.8 % of Al2O3r-. Finally, they would all be further contrasted by the calibration and validation of new analytical method, with reference values obtained from these same natural and artificial pozzolans, which had been given by the method of Florentin, consisting of attack, dissolve and leached with a basic attack (with Ca(OH)2 in aqueous medium and laboratory temperature, having also been its duration up to 1 year), followed by another acid attack (HCl, d = 1.12), all soluble aluminic fraction of pozzolan, and in particular their total content of reactive alumina, Al2O3r-(%), was this time as follows: M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % and O 9.5 % (and their siliceous and iron contents that are at par). This validation has shown on the new analytical method is more reliable than Florentin method, so it turns out to be entirely appropriate to get the results that have been tried by the same, besides providing them a relatively short space of time (28 days at most) and reasonably no high economic cost (unless mistake -free direct and indirect taxes, such economic cost would be between 800.00 - 900.00 €/pozzolan (most likely case), and about an one-third part around, in the event that the maximum age of the accelerated test is 7 days only (less likely case). So it is technically acceptable, to consider the range of possible variability of concentrations or contents pozzolan analyte with validation parameters such as: linearity (the results obtained are directly proportional to the instrumental response signal received), excellent sensitivity and accuracy, satisfactory repeatability values from the contents of each and Al2O3r- (%) each selected pozzolan, confirming therefore universal use. Finally, the advantages of the new analytical method over existing methods compiled from literature (Florentin method , the Lopez Ruiz method -HF and HNO3 40 % 2N-, the method of Murat and Driouche for clays -0.5M HF-, the method of Arjuan, Roy and Silbee for fly ash -HF 1 %- and its modification by Fernández-Jiménez et al -HF 1 %, 27Al MAS NMR and XRD (Rietveld method)-, and the method for determining the SiO2r-/Al2O3r- clay and fly ash ratio of Santaquiteria Ruiz et al -HF 1 %, NaOH 8M and ICP-AES-) are primarily and relatively short time get the result intended answer (28 days at most), its considerable lower cost, free from danger to the life safety of the people who need to manipulate and put in practice as well as its universality and selectivity, since it is applicable for all types of natural or artificial pozzolans, as it has been shown by the results of selected natural and artificial pozzolanic materials and analyzed in a range of analyte concentrations -reactive alumina, Al2O3r- (%) content- from 5 % to 30 % by mass, this range, on the other hand, includes virtually ALL existing transnational market in natural and artificial pozzolans and still exist. Therefore and in accordance with the above, the new analytical method is already performed by the variant I or II, because, - firstly, grounded to experimental approaches concerning its experimental procedure -"modus operandi"- which has been applied to a wide range of natural and artificial pozzolans, and - secondly, due to the quality of the results obtained with a great degree of accuracy and repeatability, it has been shown to possess significant scientific value in the research, but especially technical value -for quality control of natural and artificial pozzolans commonly added to Portland cement factory and/or directly to their concrete and mortar in plant-, and also be representative enough of the values obtained by the same probable chemical durability that each of them can reach out to give the concrete mortar and paste to which it belongs, as well as proper amount of partial replacement of Portland cement. To get in line with their own chemical-physical or physical-chemical features which can come to confer, as its chemical character (aluminic, silicic-aluminic, aluminic-silicic, aluminic-ferric-silicic or ferric-silicic), form and medium size of its particle is. Finally, the new analytical method has proven to meet all mandatory requirements established by ISO/IEC 17025 on the quality and reliability of new methods or analytical procedures are not standardized yet, in order to be considered appropriate this new analytical method, in this Doctoral Thesis it is to be proposed in the near future, before the corresponding AENOR (Spanish Association for Standardization and Certification) Commission, to start a procedure for certification and standardization.

Interactions between organic polymers and cement hydration products

Organic substances, particularly polymers, are finding increasing use in modifying the properties of cements and concrete. Although a significant amount of research has been conducted into the modification of the mechanical properties of cements by polymers, little is known about the nature of the interface and interactions taking place between the two phases. This thesis addresses the problem of elucidating such interactions. Relevant literature is reviewed, covering the general use of polymers with cements, the chemistry of cements and polymers, adhesion and known interactions between polymers and both cements and related minerals. Although several polymer systems were studied, two in particular were selected, as being well characterized. These were: - 1) polymethyl methacrylate (PMMA), the polymer derived from methyl methacrylate (MMA), and 2) an amine-cured epoxy resin system. By this approach, a methodology was developed for the examination of other polymer/cement interactions. Experiments were conducted in five main areas:- 1) polymer-cement adhesion and the feasibility of revealing interfacial regions mechanically, 2) chemical reactions between polymers and cements, 3) characterization of cement adhesion surfaces, 4) interactions affecting overall polymerisation rates, and 5) studies of polymer impregnated cements. The following conclusions were reached:- 1) The PMMA/cement interface contains calcium methacrylate as an interfacial reaction product, water being a reactant. Calcium methacrylate is detrimental to the properties of PMMA/cement composites, being highly water-soluble. 2) The pore surface of cement accelerates the polymerisation of MMA, leading to an increased molecular weight compared to polymerisation of pure MMA, minerals in hydrated cement powders having the opposite effect. 3) The investigation of reaction products presents a number of experimental problems, selection of appropriate techniques depending upon the system studied. For the two systems examined in detail, ion chromatography proved particularly useful; DTA, IRS and XPS indicated reactions, though the data was hard to interpret; XRD proving inconclusive. 4) It is impractical to reveal interfacial regions mechanically, but may be accomplished by chemical means.

Physical and chemical kinetics of structural build-up of cement suspensions

Abstract : The structural build-up of fresh cement-based materials has a great impact on their structural performance after casting. Accordingly, the mixture design should be tailored to adapt the kinetics of build-up given the application on hand. The rate of structural build-up of cement-based suspensions at rest is a complex phenomenon affected by both physical and chemical structuration processes. The structuration kinetics are strongly dependent on the mixture’s composition, testing parameters, as well as the shear history. Accurate measurements of build-up rely on the efficiency of the applied pre-shear regime to achieve an initial well-dispersed state as well as the applied stress during the liquid-solid transition. Studying the physical and chemical mechanisms of build-up of cement suspensions at rest can enhance the fundamental understanding of this phenomenon. This can, therefore, allow a better control of the rheological and time-dependent properties of cement-based materials. The research focused on the use of dynamic rheology in investigating the kinetics of structural build-up of fresh cement pastes. The research program was conducted in three different phases. The first phase was devoted to evaluating the dispersing efficiency of various disruptive shear techniques. The investigated shearing profiles included rotational, oscillatory, and combination of both. The initial and final states of suspension’s structure, before and after disruption, were determined by applying a small-amplitude oscillatory shear (SAOS). The difference between the viscoelastic values before and after disruption was used to express the degree of dispersion. An efficient technique to disperse concentrated cement suspensions was developed. The second phase aimed to establish a rheometric approach to dissociate and monitor the individual physical and chemical mechanisms of build-up of cement paste. In this regard, the non-destructive dynamic rheometry was used to investigate the evolutions of both storage modulus and phase angle of inert calcium carbonate and cement suspensions. Two independent build-up indices were proposed. The structural build-up of various cement suspensions made with different cement contents, silica fume replacement percentages, and high-range water reducer dosages was evaluated using the proposed indices. These indices were then compared to the well-known thixotropic index (Athix.). Furthermore, the proposed indices were correlated to the decay in lateral pressure determined for various cement pastes cast in a pressure column. The proposed pre-shearing protocol and build-up indices (phases 1 and 2) were then used to investigate the effect of mixture’s parameters on the kinetics of structural build-up in phase 3. The investigated mixture’s parameters included cement content and fineness, alkali sulfate content, and temperature of cement suspension. Zeta potential, calorimetric, spectrometric measurements were performed to explore the corresponding microstructural changes in cement suspensions, such as inter-particle cohesion, rate of Brownian flocculation, and nucleation rate. A model linking the build-up indices and the microstructural characteristics was developed to predict the build-up behaviour of cement-based suspensions The obtained results showed that oscillatory shear may have a greater effect on dispersing concentrated cement suspension than the rotational shear. Furthermore, the increase in induced shear strain was found to enhance the breakdown of suspension’s structure until a critical point, after which thickening effects dominate. An effective dispersing method is then proposed. This consists of applying a rotational shear around the transitional value between the linear and non-linear variations of the apparent viscosity with shear rate, followed by an oscillatory shear at the crossover shear strain and high angular frequency of 100 rad/s. Investigating the evolutions of viscoelastic properties of inert calcite-based and cement suspensions and allowed establishing two independent build-up indices. The first one (the percolation time) can represent the rest time needed to form the elastic network. On the other hand, the second one (rigidification rate) can describe the increase in stress-bearing capacity of formed network due to cement hydration. In addition, results showed that combining the percolation time and the rigidification rate can provide deeper insight into the structuration process of cement suspensions. Furthermore, these indices were found to be well-correlated to the decay in the lateral pressure of cement suspensions. The variations of proposed build-up indices with mixture’s parameters showed that the percolation time is most likely controlled by the frequency of Brownian collisions, distance between dispersed particles, and intensity of cohesion between cement particles. On the other hand, a higher rigidification rate can be secured by increasing the number of contact points per unit volume of paste, nucleation rate of cement hydrates, and intensity of inter-particle cohesion.

Dispersion and optimization of a calcium sulfoaluminate mortar prepared with superplasticizer

Calcium sulfoaluminate (CSA) cements/mortars are receiving increasing attention since their manufacture produces less CO2 than ordinary Portland cement (OPC) (up to 22% of decrease depending on its composition). These systems are complex and there are many parameters affecting their hydration mechanism, such as water-to-cement (w/c) ratio, type and amount of sulfate source, and so on. Low w/c ratios, within certain limits, may reduce the porosity and consequently, improve the mechanical strengths. However, it is accompanied by an increasing of viscosity and lack of both workability and homogeneity, with the consequent negative effect on the mechanical properties. The dispersion of the particles through the adsorption of the right amount and type of additives, such as superplasticizers, is a key point to improve the workability of mortars allowing both the preparation of homogeneous mixtures and the reduction of the amount of mixing water. This work deals with the preparation and optimization of homogeneous CSA-mortars with improved mechanical strengths. The optimum amount of superplasticizer was optimized through rheological measurements. The effect of different amounts of the superplasticizer on the viscosity of the mortars, its hydration mechanism and corresponding mechanical properties has been studied and will be discussed.

Effect of milling time on mechanical properties of fly ash incorporated cement mortars

Abstract. Currently, thermal energy generation through coal combustion produces ash particles which cause serious environmental problems and which are known as Fly Ash (FA). FA main components are oxides of silicon, aluminum, iron, calcium and magnesium in addition, toxic metals such as arsenic and cobalt. The use of fly ash as a cement replacement material increases long term strength and durability of concrete. In this work, samples were prepared by replacing cement by ground fly ash in 10, 20 and 30% by weight. The characterization of raw materials and microstructure was obtained by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The final results showed that the grinding process significantly improves the mechanical properties of all samples when compared replacing a mortar made with cement by ground fly ash and the reference samples without added fly ash. The beneficial effect of the ground fly ash can increase the use of this product in precast concrete industry

Synthesis of 4-arm star poly(L-Lactide) oligomers using an in situ-generated calcium-based initiator

Using an in situ-generated calcium-based initiating species derived from pentaerythritol, the bulk synthesis of well-defined 4-arm star poly(L-lactide) oligomers has been studied in detail. The substitution of the traditional initiator, stannous octoate with calcium hydride allowed the synthesis of oligomers that had both low PDIs and a comparable number of polymeric arms (3.7 – 3.9) to oligomers of similar molecular weight. Investigations into the degree of control observed during the course of the polymerization found that the insolubility of pentaerythritol in molten L-lactide resulted in an uncontrolled polymerization only when the feed mole ratio of L-lactide to pentaerythritol was 13. At feed ratios of 40 and greater, a pseudo-living polymerization was observed. As part of this study, in situ FT-Raman spectroscopy was demonstrated to be a suitable method to monitor the kinetics of the ring-opening polymerization (ROP) of lactide. The advantages of using this technique rather than FT-IR-ATR and 1H NMR for monitoring L-lactide consumption during polymerization are discussed.