Market Potential and Demand Drivers for a Special Laminating Paper: Implementation of Market Research

Tutkimuksen tavoitteena oli selvittää raaka-aineena käytettävän paloa hidastavan laminaattipaperin markkinapotentiaali sekä kysyntä Euroopassa. Näiden kehitystä arvioitiin analysoimalla kysyntään vaikuttavia tekijöitä. Tutkimusmetodologiassa yhdistyivät useat lähestymistavat, pääasiassa käytettiin kuvailevaa ja ennustavaa tutkimusotetta. Tutkimus perustui sekä primaari että sekundaaritietoon. Primaaritietoa hankittiin tuotteen käyttäjiltä, myyntiedustajilta sekä haastattelemalla tuottajayrityksen henkilökuntaa. Sekundaaritietoa kerättiin myös, mutta tutkimuksen tavoitteisiin liittyviä lähteitä ei ollut runsaasti saatavilla. Tästä syystä primaaritiedolla oli tutkimuksessa hieman tärkeämpi rooli kuin sekundaaritiedolla, mikä on yleistä teollisessa markkinatutkimuksessa. Tuotteen tulevaisuuden näkymät vaikuttavat melko hyviltä. Teoreettinen markkinapotentiaali on suuri verrattuna nykyiseen myyntimäärään, myyntimäärän kasvattaminen vaatii kuitenkin tiettyjä toimenpiteitä. Tulevaisuudessa huomiota tulisi kiinnittää tuotekuvaan, hinnoitteluun ja laadun kokonaisvaltaiseen maksimointiin. Tutkimuksessa havaittiin suuntauksia kysynnän kasvusta tulevien parin vuoden aikana. Myös teoreettinen markkinapotentiaali voisi kasvaa, koska paloa hidastavien laminaattien kysyntä vaikuttaa kasvavan Euroopassa erityisesti rakennusalalla.

Microwave curing of non-traditional polymer materials used in manufacture of injection moulds

Microwave heating technology is a cost-effective alternative way for heating and curing of used in polymer processing of various alternate materials. The work presented in this paper addresses the attempts made by the authors to study the glass transition temperature and curing of materials such as casting resins R2512, R2515 and laminating resin GPR 2516 in combination with two hardeners ADH 2403 and ADH 2409. The magnetron microwave generator used in this research is operating at a frequency of 2.45 GHz with a hollow rectangular waveguide. During this investigation it has been noted that microwave heated mould materials resulted with higher glass transition temperatures and better microstructure. It also noted that Microwave curing resulted in a shorter curing time to reach the maximum percentage cure. From this study it can be concluded that microwave technology can be efficiently and effectively used to cure new generation alternate polymer materials for manufacture of injection moulds in a rapid and efficient manner. Microwave curing resulted in a shorter curing time to reach the maximum percentage cure.

Magnets for HIRFL-CSR rings

The magnet design, fabrication, and measurement of HIRFL-CSR (Heavy Ion Research Facility in Lanzhou Cooling Storage Ring) are presented. All magnets will be laminated And welded with an armor-coated surface between two big endplates made of sticking glue 0.5 mm-thick sheets. The dipole of CSRm was chosen an H type with an air circle on the pole to improve the field uniformity. The dipole of CSRe was chosen the C type with an air circle and two air slots on the pole to improve the field homogeneity. Its reproducibility of magnet to magnet was adjusted with inserting small laminating pieces before demountable pole ends to reach less than +/- 2 x 10(-4) at optimized field level. CSRm quadrupoles diameter is 170 mm and has two different lengths, and its endplates were made with punching pieces after coating with epoxy glue, there is chamfered directly on the pole ends to reduce 12th-order contribution of field and without the demountable pole ends. CSRe main quadrupoles diameter is 240 mm and has two different lengths, and its endplates were also made with punching pieces coated with epoxy glue, there is also chamfered directly on the pole ends to reduce 12th-order contribution of field like CSRm.

Color filters with negative birefringence for liquid crystal display use

We have developed a special color film with negative birefringence, which can work as a color filter and a viewing angle extension film for liquid crystal displays (LCDs). A high-performance polyimide (PI), which can be dissolved in the usual organic solvent and shows negative birefringence after lamination, was synthesized to fabricate the film. By mixing PI with suitable proportions of green, blue or red pigment in the solvent, then laminating them onto a glass substrate, we obtained color films with good transmission spectra and suitable chromatic coordinates. The results of our experiments show that the color filters still have negative birefringence but a little lower than that of the pure PI film. and can therefore work as compensation films for normal white twist nematic liquid crystal displays (TN-LCD).

Numerical evaluation of three-dimensional scarf repairs in carbon-epoxy structures

The widespread employment of carbon-epoxy laminates in high responsibility and severely loaded applications introduces an issue regarding their handling after damage. Repair of these structures should be evaluated, instead of their disposal, for cost saving and ecological purposes. Under this perspective, the availability of efficient repair methods is essential to restore the strength of the structure. The development and validation of accurate predictive tools for the repairs behaviour are also extremely important, allowing the reduction of costs and time associated to extensive test programmes. Comparing with strap repairs, scarf repairs have the advantages of a higher efficiency and the absence of aerodynamic disturbance. This work reports on a numerical study of the tensile behaviour of three-dimensional scarf repairs in carbon-epoxy structures, using a ductile adhesive (Araldite® 2015). The finite elements analysis was performed in ABAQUS® and Cohesive Zone Modelling was used for the simulation of damage onset and growth in the adhesive layer. Trapezoidal cohesive laws in each pure mode were used to account for the ductility of the specific adhesive mentioned. A parametric study was performed on the repair width and scarf angle. The use of over-laminating plies covering the repaired region at the outer or both repair surfaces was also tested as an attempt to increase the repairs efficiency. The obtained results allowed the proposal of design principles for repairing composite structures.

Embalagens Flexíveis: estudo do processo de reticulação de adesivos e do coeficiente de atrito

A dissertação foi realizada em ambiente industrial, mais precisamente na empresa Monteiro, Ribas – Embalagens Flexíveis, S.A.. Esta empresa dedica-se à impressão e laminagem de filmes, assim como à confeção de sacos. Os seus produtos são direcionados na sua maioria para a indústria alimentar, exportando mais de 50% da sua produção, e dizem respeito a complexos (dois ou mais filmes unidos pela presença de um adesivo) que podem possuir impressão ou não. Estes complexos podem ser enviados para o cliente em bobina ou já em saco. Os objetivos propostos pela empresa diziam respeito a estudos relacionados com a força de laminagem dos complexos, com o coeficiente de atrito dos mesmos e com a identificação dos espetros dos componentes dos adesivos, assim como o estudo do processo de reticulação dos mesmos por espetrofotometria de Infravermelho. Relativamente aos resultados obtidos verificou-se que tanto a tinta como os metalizados influenciam negativamente a força de laminagem. Por sua vez o coeficiente de atrito é afetado por vários fatores. Através dos ensaios experimentais verificou-se que o adesivo, a tinta e o verniz mate favorecem o aumento do valor do COF. Além disso, nos complexos em que se utilizaram filmes de polietileno de maior espessura obtiveram-se valores de COF mais baixos, e no que diz respeito à temperatura e à tensão de enrolamento, verificou-se que valores mais elevados e muito baixos da primeira traduzem-se num aumento do valor do COF e uma tensão de enrolamento maior também tem o mesmo efeito. Relativamente ao tipo de filme impresso, substratos com maior energia superficial atraem mais o agente de deslizamento (slip). Por último, não se conseguiu perceber qual o tipo de adesivo (com ou sem solvente) que tem maior impacto no COF uma vez que em 55% dos casos o valor do COF é superior nas amostras que foram complexadas com adesivo sem solvente e em 45% o COF era superior nas amostras complexadas com adesivo base solvente. No que diz respeito aos espetros obtidos verificou-se que a reticulação dos adesivos é identificada pela diminuição da extensão do pico correspondente à ligação N=C=O.

Grãos ultrafinos por laminação a morno e recozimento intercrítico

Grain refinement of low carbon steel via the warm deformation of martensite during torsion testing was investigated. At the beginning of straining, laths with high dislocation density were observed. After large deformations, a ferrite matrix with grain size close to 1μm and dispersed cementite particles were attained.

Avaliação do tempo e métodos de aquecimento de toras de Eucalyptus grandis Hill ex-Maiden e sua influência no rendimento em laminação e na qualidade das lâminas

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Avaliação das propriedades mecânicas e elétricas da liga 6201 não refinada, modificada com os teores de cobre (0,05 e 0,3)% para transporte de energia elétrica

No presente trabalho, foram feitos experimentos com a liga de Al – 0,6%Mg - 0,8%Si não refinada, com variações no teor de cobre (0,05% e 0,3%), que objetivaram avaliar dois aspectos do comportamento da liga. O primeiro aspecto diz respeito a afinidade entre esta e o molde, no qual busca se observar o efeito das variáveis térmicas de solidificação sobre a estrutura do fundido e sua correlação com propriedades mecânicas e elétricas, o segundo aspecto está relacionado com o comportamento intrínseco da variação da composição química quando submetida a baixas velocidades e taxas de resfriamento. Para a avaliação das variáveis térmicas de solidificação (velocidades das isotermas liquidus, taxas de resfriamento) utilizouse um dispositivo de solidificação unidirecional horizontal. Os lingotes produzidos a partir da solidificação da liga passaram pelos processos mecânicos de usinagem, laminação e trefilação, examinados em diferentes posições e diâmetros, através do ensaio de tração e condutividade elétrica. Foram analisadas as fraturas em função das microcavidades e diferentes concentrações de teores de cobre constatando-se que em relação ao material deformado a frio, o LRT tem uma tendência de crescimento para a liga de maior concentração de cobre. Os valores avaliados também possibilitaram concluir que a condutividade elétrica cresce quanto maior for o diâmetro das microcavidades e menor o teor de cobre. Com o objetivo de se avaliar somente o comportamento intrínseco da variação da composição química da liga, foi utilizado um segundo dispositivo de solidificação, molde em “U”, pintado internamente com solução de caulim que atribui ao molde baixas velocidades de resfriamento. Os resultados mostram que para os dois teores de cobre há uma tendência de crescimento do LRT com o aumento da redução sofrida pelas amostras, sendo o LRT maior para a liga com maior teor de cobre. Atribuímos este comportamento ao maior teor de soluto que por sua vez apresentou melhor resposta a deformação plástica, encruando mais o material. Entretanto, a caracterização elétrica ocorre de modo inverso, a exemplo do constatado na solidificação unidirecional, onde o menor teor de cobre foi mais eficiente.

Germinação de sementes de romäzeiras (Punica granatum L.) de acordo com a concentração de giberelina

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Caracterização do defeito tipo trinca de laminação, ocorrido no processo de laminação de barras de aço

The mechanical forming processes are the main means of transformation. Among all processes, the most used is rolling and broken down into flat and non-flat products. In the flat products are classified plates, and products no plans bars and profiles. Thus laminating products, mostly, are the raw materials for other processes of transformation, as stamping, forging, machining, bending and more. This work has focused on non-flat products, classified as bars and rods, watching a key point in the proceedings that is the product quality. Here is demonstrated through metallographic analysis of steel bars, hot-rolled, the characteristics of surface cracks in these bars

Difusão de tecnologia CAD e CNC como ferramenta básica de criação e produção em pequena escala, acessível à comunidade

The high competitiveness and the search for newtechnologies that differentiate the product from the project,require the use of new digital tools. The computer aideddesign - Computed Aided Design (CAD), with electronicmodeling, simulation, structural analysis and production,performed in a virtual environment through the applicationof specific software, are available but their use is stilllimited. There are various software available in languagesand extensions to industrial production which, from 3Dmodeling, they can manage through Computer NumericalControl - Computed Numerical Control (CNC) machiningcenters, laminating, stamping, mold making and otherprocesses productive. This project aims to encouragecreativity and entrepreneurship in the community throughthe provision of technology computer aided design - CAD,with a view to implementation of machining technology.

Intelligente Werkzeugtechnik- Harmonisieren der Temperatureinflüsse

Der Schlüssel zu Produktivität und Qualität in zahlreichen abformenden Prozessen ist eine optimale Temperierung, die bedingt, dass die Kühl- und Heißkanäle der Oberfläche angepasst sind. Eine Hauptrolle um Durchlaufzeiten und Werkzeugkosten zu senken und die Qualität zu steigern spielt die wirtschaftliche Erwärmung und Kühlung der Teile. Konventionelle Arten der Temperierung können diesen Anforderungen nicht gerecht werden. Der vorliegende Beitrag beschäftigt sich mit zwei neuen Prozesskombinationen: a) Intelligente Werkzeugtechnik mit erfolgreicher industrieller Anwendung, hauptsächlich für Spritz- und Druckgusswerkzeuge. b) Neue Prozessketten für Formen mit geöffnetem Formstück oder RTM (englisch: Resin Transfer Moulding) mit Verwendung der inkrementellen Blechumformung

Intelligente Werkzeugtechnik - Harmonisieren der Temperatureinflüsse

Der Schlüssel zu Produktivität und Qualität in zahlreichen abformenden Prozessen ist eine optimale Temperierung, die bedingt, dass die Kühl- und Heißkanäle der Oberfläche angepasst sind. Eine Hauptrolle um Durchlaufzeiten und Werkzeugkosten zu senken und die Qualität zu steigern spielt die wirtschaftliche Erwärmung und Kühlung der Teile. Konventionelle Arten der Temperierung können diesen Anforderungen nicht gerecht werden. Der vorliegende Beitrag beschäftigt sich mit zwei neuen Prozesskombinationen: a) Intelligente Werkzeugtechnik mit erfolgreicher industrieller Anwendung, hauptsächlich für Spritz- und Druckgusswerkzeuge. b) Neue Prozessketten für Formen mit geöffnetem Formstück oder RTM (englisch: Resin Transfer Moulding) mit Verwendung der inkrementellen Blechumformung.

Nuevo concepto de elementos estructurales horizontales de vidrio : placa autoportante y pretensada en forma de pi

En los últimos años, podemos darnos cuenta de la importancia que tienen las nuevas aplicaciones de vidrio especialmente en edificios turísticos donde el vértigo juega un papel importante en la visita. Sin embargo los sistemas constructivos no tienen un especial interés porque el vidrio laminado está siempre soportado por otro elemento de acero o incluso vidrio en forma de retícula. En la presente tesis voy a desarrollar una nueva solución de elemento autoportante de vidrio de gran tamaño haciendo seguro el uso del elemento para andar en el aire. El sueño de muchos arquitectos ha sido diseñar un edificio completamente transparente y a mí me gustaría contribuir a este sueño empezando a estudiar un forjado de vidrio como elemento estructural horizontal y para ello debemos cumplir requerimientos de seguridad. Uno de los objetivos es lograr un elemento lo más transparente y esbelto posible para el uso de pasarelas en vestíbulos de edificios. Las referencias construidas son bien conocidas, pero por otro lado Universidades europeas estudian continua estudiando el comportamiento del vidrio con diferentes láminas, adhesivos, apilados, insertos, sistemas de laminado, pretensado, pandeo lateral, seguridad post-rotura y muchos más aspectos necesarios. La metodología llevada a cabo en esta tesis ha sido primeramente diseñar un elemento industrial prefabricado horizontal de vidrio teniendo en cuenta todos los conceptos aprendidos en el estado del arte y la investigación para poder predimensionar el elemento. El siguiente paso será verificar el modelo por medio de cálculo analítico, simulación de elementos finitos y ensayos físicos. Para realizar los ensayos hay un paso intermedio teniendo que cambiar la hipótesis de carga uniforme a carga puntal para realizar el ensayo de flexión a 4 puntos normalizado y además cambiar a escala 1:2 para adaptarse al espacio de ensayo y ser viable económicamente. Finalmente compararé los resultados de tensión y deformación obtenidos por los tres métodos para extraer conclusiones. Sin embargo el problema de la seguridad no ha concluido, tendré que demostrar que el sistema es seguro después de que se produzca la rotura y para ello sólo dispongo de los ensayos como medio de demostración. El diseño es el resultado de la evolución de una viga tipo “I”; cuando es pretensada para obtener más resistencia, aparece el problema de pandeo lateral y éste es solucionado con una viga con sección en “T” cuya unión es resuelta con un cajeado longitudinal en la parte inferior del elemento horizontal. Las alas de éste crecen para recoger las cargas superficiales creando a su vez un punto débil en la unión que a su vez se soluciona duplicando la sección “TT” y haciendo trabajar dicho tablero de forma tan óptima como una viga continua. Dicha sección en vidrio como un único elemento pretensado es algo inédito. Además he diseñado unas escuadras metálicas en los extremos de los nervios como apoyo y placa de pretensión, así como una hendidura curva en el centro de los nervios para alojar los tirantes de acero de modo que al pretensar el tirante la placa corrija al menos la deformación por peso propio. Realizados los cambios geométricos de escala y las simplificaciones en el laminado y el adhesivo se programan la extracción de resultados desde 3 estadios diferentes: Sin pretensión y con pretensión de 750 Kg y de 1000Kg en cada nervio. Por cada estadio y por cada uno de los métodos, cálculo, simulación y ensayos, se extraen los datos de deformación y tensión en el punto medio de un nervio con el objetivo de hacer una comparación de resultados para obtener unas conclusiones, siempre en el campo de la elasticidad. Posteriormente incrementaré la carga hasta el momento de la rotura de la placa y después hasta el colapso teniendo en cuenta el tiempo y demostrando una rotura segura. El vidrio no tendrá un comportamiento plástico pero habrá sido controlado su comportamiento frágil manteniendo una carga y una deformación aceptable. ABSTRACT Over the past few years we have realized the importance of the new technologies regarding the application of glass in new buildings, especially those touristic places were the views and the heights are the reason of the visit. However, the construction systems of these glass platforms are not usually as interesting, because the laminated glass is always held by another steel substructure or even a grid-formed glass element. Throughout this thesis I am going to develop a new solution of a self-bearing element with big dimensions made out of glass, ensuring a safe solution to use as an element to walk on the air. The dream of many architects has been to create a building completely transparent, and I would like to contribute to this idea by making a glass slab as a horizontal structural element, for which we have to meet the security requirements. One of the goals is to achieve an element as transparent and slim as possible for the use in walkways of building lobbies. The glass buildings references are well known, but on the other hand the European Universities study the behaviour of the glass with different interlayers, adhesives, laminating systems, stacking, prestressed, buckling, safety, breakage and post-breakage capacity; and many other necessary aspects. The methodology followed in this thesis has been to first create a horizontal industrial prefabricated horizontal element of glass, taking into account all the concepts learned in the state of art and the investigation to be able to predimension this element. The next step will be to verify this model with an analytic calculus, a finite element modelling simulation and physical tests. To fulfil these tests there is an intermediate step, having to change the load hypothesis from a punctual one to make the test with a four points normalized deflexion, and also the scale of the sample was changed to 1:2 to adapt to the space of the test and make it economically possible. Finally, the results of tension and deformation obtained from the three methods have been compared to make the conclusions. However, the problem with safety has not concluded yet, for I will have to demonstrate that this system is safe even after its breakage, for which I can only use physical tests as a way of demonstration. The design is the result of the evolution of a typical “I” beam, which when it is prestressed to achieve more resistance, the effect of buckling overcomes, and this is solved with a “T” shaped beam, where the union is solved with a longitudinal groove on the inferior part of the horizontal element. The boards of this beam grow to cover the superficial loads, creating at the same time a weak point, which is solved by duplicating the section “TT” and therefore making this board work as optimal as a continuous beam. This glass section as a single prestressed element is unique. After the final design of the “π” glass plate was obtained and the composition of the laminated glass and interlayers has been predimensioned, the last connection elements must be contemplated. I have also designed a square steel shoe at the end of the beams, which will be the base and the prestressed board, as well as a curved slot in the centre of the nerves to accommodate the steel braces so that when this brace prestresses the board, at least the deformation due to its self-weight will be amended. Once I made the geometric changes of the scale and the simplifications on the laminating and the adhesive, the extraction on results overcomes from three different stages: without any pretension, with a pretension of 750 kg and with a pretension of 1000 kg on each rib. For each stage and for each one of the methods, calculus, simulation and tests, the deformation datum were extracted to obtain the conclusions, always in the field of the elasticity. Afterwards, I will increase the load until the moment of breakage of this board, and then until the collapse of the element, taking into account the time spent and demonstrating a safe breakage. The glass will not have a plastic behaviour, but its brittle behaviour has been controlled, keeping an acceptable load and deflection.