Monolithic CAD/CAM Lithium Disilicate Versus Veneered Y-TZP Crowns: Comparison of Failure Modes and Reliability After Fatigue

Purpose: The aim of this research was to evaluate the fatigue behavior and reliability of monolithic computer-aided design/computer-assisted manufacture (CAD/CAM) lithium disilicate and hand-layer-veneered zirconia all-ceramic crowns. Materials and Methods: A CAD-based mandibular molar crown preparation, fabricated using rapid prototyping, served as the master die. Fully anatomically shaped monolithic lithium disilicate crowns (IPS e.max CAD, n = 19) and hand-layer-veneered zirconia-based crowns (IPS e.max ZirCAD/Ceram, n = 21) were designed and milled using a CAD/CAM system. Crowns were cemented on aged dentinlike composite dies with resin cement. Crowns were exposed to mouth-motion fatigue by sliding a WC-indenter (r = 3.18 mm) 0.7 mm lingually down the distobuccal cusp using three different step-stress profiles until failure occurred. Failure was designated as a large chip or fracture through the crown. If no failures occurred at high loads (> 900 N), the test method was changed to staircase r ratio fatigue. Stress level probability curves and reliability were calculated. Results: Hand-layer-veneered zirconia crowns revealed veneer chipping and had a reliability of < 0.01 (0.03 to 0.00, two-sided 90% confidence bounds) for a mission of 100,000 cycles and a 200-N load. None of the fully anatomically shaped CAD/CAM-fabricated monolithic lithium disilicate crowns failed during step-stress mouth-motion fatigue (180,000 cycles, 900 N). CAD/CAM lithium disilicate crowns also survived r ratio fatigue (1,000,000 cycles, 100 to 1,000 N). There appears to be a threshold for damage/bulk fracture for the lithium disilicate ceramic in the range of 1,100 to 1,200 N. Conclusion: Based on present fatigue findings, the application of CAD/CAM lithium disilicate ceramic in a monolithic/fully anatomical configuration resulted in fatigue-resistant crowns, whereas hand-layer-veneered zirconia crowns revealed a high susceptibility to mouth-motion cyclic loading with early veneer failures. Int J Prosthodont 2010; 23: 434-442.

Metodologia para a selecção de funções de maquinagem em sistemas CAD/CAM, para operações de fresagem multi-eixos

O presente trabalho aborda a construção de protótipos utilizando um centro de maquinagem CNC multi-eixos. É feita também uma abordagem ao novo formato que se encontra em desenvolvimento para a transferência de dados entre os softwares de CAD/CAM e os controladores CNC. Este novo formato de dados conhecido por STEP-NC tem como objectivo principal a comunicação directa entre os controladores CNC e os softwares de CAD/CAM, o que actualmente não é possível, uma vez que existe a necessidade de recorrer sempre a um pós-processador de dados para converter as trajectórias de maquinagem criadas pelos softwares de CAD/CAM em linguagem ISO específica para cada controlador CNC. A inovação introduzida com a elaboração deste trabalho consiste na obtenção de protótipos num centro de maquinagem CNC utilizando um único aperto do bruto de maquinagem. Para isso recorreu-se à fixação do bruto de maquinagem directamente à bucha do eixo rotativo (4º Eixo), permitindo assim que este rode quando existe a necessidade de maquinar uma outra face do protótipo, evitando desta forma a criação de novas fixações e a presença de um operador junto da máquina. A utilização deste novo método permite-nos ainda uma grande aproximação entre os centros de maquinagem CNC e as máquinas de prototipagem rápida (por adição de camadas) dado que em ambas se podem obter protótipos sem a intervenção do operador durante a totalidade da sua construção. Os testes práticos foram realizados no Instituto Superior de Engenharia de Lisboa (ISEL), e a peça utilizada como protótipo para a realização dos ensaios foi facultada por uma empresa especializada na construção de componentes aeronáuticos (LAUAK Portuguesa).

CAD-CAM –tekniikalla valmistetut kokokeraamiset kruunut hammasimplanttihoidossa

Tämän kirjallisuuskatsauksen aiheena on CAD-CAM –tekniikalla valmistetut kokokeraamiset kruunut hammasimplanttihoidossa. Tarkoituksena on perehtyä implanttihoidossa käytettyjen kokokeraamisten kruunumateriaalien mekaanisiin ominaisuuksiin implanttien päällä, tarkastella niiden soveltuvuutta suun olosuhteisiin sekä kiinnittää huomiota myös ulkonäöllisiin seikkoihin. Toinen kirjallisuuskatsauksen tarkoitus on vertailla kokokeraamisia rakenteita aiemmin ja yhä yleisesti käytössä oleviin metallokeraamisiin kruunuihin. Kokokeraamiset kiinnikejatkeet sekä niiden päälle rakennetut kruunut ovat yleisesti kliinisessä käytössä, vaikka niiden käytöstä on pitkältä ajalta vain vähän tutkittua tietoa. Kirjallisuuskatsaukseen valitut tutkimukset käsittelevät kliinisesti yleisimmin käytettyjä materiaaleja. Kirjallisuuden lähteinä on käytetty Pubmed-tietokantaa. Tarkastelun kohteina ovat kokokeraamiset materiaalit: zirkonia, alumiinioksidi sekä vahvistetut lasikeraamiset materiaalit. Vertailu-materiaaleina ovat siltojen ja kruunujen runkorakenteena usein käytetyt metallit, kuten kromi-koboltti-, titaani- ja kultaseokset, ja tarkasteltavana on etenkin runkomateriaalin vaikutus kruunu-rakenteiden kestävyyksiin. Kirjallisuuskatsauksessa lähteinä käytetyissä tutkimuksissa on tarkasteltu materiaalien murtumislujuusarvoja, analysoitu murtumisten luonnetta sekä mitattu proteettisten rakenteiden istuvuuksia implanttien päällä. Kokokeraamiset kiinnikejatkeet eli ns. abutmentit ovat ulkonäöllisesti luonnollisen näköinen ratkaisu etualueilla. Zirkonian mekaaniset ominaisuudet ovat riittävät suurienkin purentavoimien alueilla, kuten molaarialueille asennettujen implanttien päällä. Zirkonian huokoisuus on alhainen ja sen bioyhteensopivuus erinomainen. Litiumdisilikaattilla vahvistettujen lasikeraamisten kruunujen murtumislujuusarvot ovat merkittävästi suuremmat titaanisten kiinnikejatkeiden päällä kuin zirkonia-kiinnikejatkeiden päällä, mutta materiaalin läpikuultavuus voi olla esteenä sen käytölle metallirakenteiden kanssa. Metallokeraamisten kruunujen ja siltojen murtumislujuusarvot implanttien päällä ovat suuremmat kuin kokokeraamisten rakenteiden. Kokokeraamisten kruunujen istuvuudet vaihtelivat tutkimuksesta ja mittaustavasta riippuen, mutta usein arvot vastasivat valumenetelmällä tehtyjen metallokeraamisten rakenteiden arvoja, ja olivat kliinisesti hyväksyttäviä.

Curs CAD-CAM. 'Curso CAD-CAM'.

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Aplicação de um sistema robótico utilizando recursos de sistemas CAD/CAM para o processo de fresamento

Sistemas produtivos industriais podem combinar, em células de manufatura, diferentes características de automação de processos permitindo interfaceamento e possibilitando a flexibilização e otimização da manufatura. Nos processos de fabricação, as dificuldades para a execução de processos de usinagem convencional ou mesmo através de comando numérico, quando se dispõe de máquinas adequadas para a fabricação de peças de geometrias complexas, podem limitar a criatividade, bem como dificultar o desenvolvimento do processo produtivo de forma otimizada. As dificuldades encontradas vão desde fixação das peças, necessidades de dispositivos especiais, restrições nos volumes de trabalho de máquinas CNC e mesmo a geração de trajetórias complexas para máquinas com limitações de eixos. Este trabalho propõe uma metodologia alternativa para usinagem, especialmente fresamento, com desenvolvimento de um algoritmo capaz de, através da utilização de recursos de sistemas CAD/CAM, traduzir arquivos gráficos para uma linguagem de programação utilizada em robôs. Na aplicação utilizam-se recursos dos sistemas CAD/CAM para gerar, numa primeira etapa, o código de programação para máquinas-ferramenta de comando numérico e posterior adaptação, para aplicação em sistemas robóticos. Informações de caminhos de ferramenta para usinagem em máquinas CNC são convertidos, através de uma interface computacional, em trajetórias a serem seguidas por uma ferramenta guiada por um manipulador de robô industrial. Os parâmetros de processo são também adequados as restrições dos sistemas robotizados. A viabilidade do sistema proposto é confirmada através de testes realizados em modelos de superfícies complexas, onde o objetivo do referido trabalho foi alcançado.

Passividade na interface prótese/pilar intermediário de infraestrutura implantossuportadas confeccionadas pela tecnologia CAD/CAM e método convencional

The objective of this research was to evaluate the passivity and strain induced in infrastructures screwed on abutments, made by CAD/CAM technology, and to compare these samples with parts manufactured by conventional casting. Using CAD/CAM technology, 4 samples were made from zirconia (Zircad) and 4 samples were manufactured from cobaltchrome (CoCrcad). The control groups were 4 specimens of cobalt-chrome, made by onepiece casting (CoCrci), for a total of 12 infrastructures. To evaluate the passivity, the infraestructures were installed on the abutments. One end was tightened and the vertical gap between the infrastructure and the prosthetic abutment was measured with scanning electron microscopy (250×). The mean strain in these infrastructures was analyzed via the photoelasticity test. A significant difference (p = 0.000) in passivity was observed between the control (CoCrci) and sample groups (CoCrcad and CoCrci). CoCrcad exhibited the best value of passivity (48.76 ± 13.45 μm) and CoCrci the worst (187.55 ± 103.63 μm), Zircad presented an intermediate value (103.81 ± 43.15 μm). When compared to the other groups, CoCrci showed the highest mean strain around the implants (17.19 ± 7.22 kPa). It was concluded that the zirconia infrastructure made by CAD / CAM showed a higher vertical marginal misfit than those made in cobalt-chromium alloy with the same methodology, however, the tension generated in the implants was similar. The CAD/CAM technology is more accurate for passivity and mean strain of infrastructure screwed on abutments than conventional manufacturing techniques

Optical Impression Systems for CAD-CAM Restorations

Computer-aided design/computer-aided manufacturing images can be taken through either direct or indirect imaging. For the indirect systems, the digitalization is obtained from the impression material or cast, and for the direct ones the image is taken directly from the mouth using intraoral scanners.The direct acquisition systems have been constantly improved because these are less invasive, quicker, and more precise than the conventional method. Besides, the digital images can be easily stored for a long time. Therefore, the aim of this paper was to describe and discuss based on the literature the main direct image acquisition systems available on the market: CEREC Bluecam (Sirona), Lava C.O.S. System (3M ESPE), iTero System (Cadent/Straumann), and E4D System (D4D Technologies).

Effects of cement thickness and bonding on the failure loads of CAD/CAM ceramic crowns: Multi-physics FEA modeling and monotonic testing

Objective. To determine the influence of cement thickness and ceramic/cement bonding on stresses and failure of CAD/CAM crowns, using both multi-physics finite element analysis and monotonic testing.Methods. Axially symmetric FEA models were created for stress analysis of a stylized monolithic crown having resin cement thicknesses from 50 to 500 mu m under occlusal loading. Ceramic-cement interface was modeled as bonded or not-bonded (cement-dentin as bonded). Cement polymerization shrinkage was simulated as a thermal contraction. Loads necessary to reach stresses for radial cracking from the intaglio surface were calculated by FEA. Experimentally, feldspathic CAD/CAM crowns based on the FEA model were machined having different occlusal cementation spaces, etched and cemented to dentin analogs. Non-bonding of etched ceramic was achieved using a thin layer of poly(dimethylsiloxane). Crowns were loaded to failure at 5 N/s, with radial cracks detected acoustically.Results. Failure loads depended on the bonding condition and the cement thickness for both FEA and physical testing. Average fracture loads for bonded crowns were: 673.5 N at 50 mu m cement and 300.6 N at 500 mu m. FEA stresses due to polymerization shrinkage increased with the cement thickness overwhelming the protective effect of bonding, as was also seen experimentally. At 50 mu m cement thickness, bonded crowns withstood at least twice the load before failure than non-bonded crowns.Significance. Occlusal "fit" can have structural implications for CAD/CAM crowns; pre-cementation spaces around 50-100 mu m being recommended from this study. Bonding benefits were lost at thickness approaching 450-500 mu m due to polymerization shrinkage stresses. (C) 2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Marginal and Internal Discrepancies Related to Margin Design of Ceramic Crowns Fabricated by a CAD/CAM System

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

A CAD/CAM flapless surgical technique and immediate prosthesis: A clinical report

Background: This article describes a clinical report with a new system for guided surgical treatment and immediate load prosthesis in the flapless surgical technique. Case report: Based on a computed tomography (CT) of a 64 - year-old edentulous patient, the cross sections were reformatted and used to construct a virtual planning of the implants and a guide template in Dental Slice. Six dental implants were placed in the maxilla and mandible using a Slice Guide System. Following a 30-month in maxilla and 24-month in mandible healing period, the clinical and radiographic evaluation and computed tomography (CT) showed good clinical stability. The Slice Guide System proved satisfactory for the Flapless Surgical Technique in dental implants.

Biaxial flexural strength of CAD/CAM ceramics.

Aim of the study was to evaluate the biaxial flexural strength of ceramics processed using the Cerec inLab system. The hypothesis was that the flexural strength would be influenced by the type of ceramic. Ten samples (ISO 6872) of each ceramic (N.=50/n.=10) were made using Cerec inLab (software Cerec 3D) (Ø:15 mm, thickness: 1.2 mm). Three silica-based ceramics (Vita Mark II [VM], ProCad [PC] and e-max CAD ECAD]) and two yttria-stabilized tetragonal-zirconia-polycrystalline ceramics (Y-TZP) (e-max ZirCad [ZrCAD] and Vita In-Ceram 2000 YZ Cubes [VYZ]) were tested. The samples were finished with wet silicone carbide papers up to 1200-grit and polished in a polishing machine with diamond paste (3 μm). The samples were then submitted to biaxial flexural strength testing in a universal testing machine (EMIC), 1 mm/min. The data (MPa) were analyzed using the Kruskal-Wallis and Dunn (5%) tests. Scanning electronic microscopy (SEM) was performed on a representative sample from each group. The values (median, mean±sd) obtained for the experimental groups were: VM (101.7, 102.1±13.65 MPa), PC (165.2, 160±34.7 MPa), ECAD (437.2, 416.1±50.1 MPa), ZrCAD (804.2, 800.8±64.47 MPa) and VYZ (792.7, 807±100.7 MPa). The type of ceramic influenced the flexural strength values (P=0.0001). The ceramics ECADa, e-max ZrCADa and VYZa presented similar flexural strength values which were significantly higher than the other groups (PCb and VM IIb), which were similar statistically between them (Dunn's test). The hypothesis was accepted. The polycrystalline ceramics (Y-TZP) should be material chosen for make FPDs because of their higher flexural strength values.

Avaliação das discrepâncias marginal vertical e interna de coroas totais cerâmicas confeccionadas por um sistema CAD/CAM, variando o término cervical

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Caracterização da influência do tipo de sinterização na composição química, resistência à flexão e dureza de blocos cerâmicos para CAD/CAM

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)