Desarrollo de la ingenieria basica de una planta industrial para extraccion con CO2 liquido. I. Extractores

En base a los resultados obtenidos en una unidad piloto cuyo diseño, montaje y puesta en operación fueron realizados con la finalidad de poder producir el cambio de escala, se dio inicio al proyecto de una planta de producción con características modulares por su flexibilidad operativa en cuanto a capacidad de producción y tipo de materia prima. Se desarrolló la ingeniería conceptual, consistente en la definición de las bases de diseño; las diferentes etapas del proceso, la capacidad de producción a instalar, los rangos de trabajo de las variables operativas, el régimen, la especificación de los materiales de construcción, características de la carga, materiales auxiliares y tipo de instrumentación y control. La ingeniería básica, especificación de equipos y componentes auxiliares, para: alimentación de CO2, bombeo y presurización, acondicionamiento térmico, extracción, separación fluido/extracto, medida y control del caudal, temperatura y presión, se encuentra en una etapa avanzada de ejecución. Se ha comenzado con la ingeniería de detalle de extractores con diferente capacidad.

Efeito da adição de CO2 sobre o crescimento microbiano em macarrão tipo massa fresca

O presente trabalho foi desenvolvido com o objetivo de avaliar o efeito da adição de CO2 sobre a qualidade do macarrão tipo massa fresca. O uso de atmosfera modificada no interior da embalagem, com concentrações mais elevadas de CO2, tem sido empregado comercialmente com a finalidade de inibir microrganismos, principalmente os aeróbios. Dessa forma, neste trabalho foi empregada uma nova técnica para a adição do CO2 no produto. Esta técnica consistiu em carbonatar a água que foi utilizada para a produção do macarrão tipo massa fresca, em substituição à injeção do gás CO2 na embalagem. Foram testadas as concentrações de 160 e 745mg/L de CO2. Os resultados mostraram, pelas análises microbiológicas, que o nível de 745mg/L de CO2 foi satisfatório para a inibição de bolores e leveduras durante os 50 dias de armazenamento a 7±1ºC. No entanto, não houve efeito na inibição de psicrotróficos e coliformes totais.

Redução do teor de limoneno e bergapteno do óleo essencial de bergamota adsorvido em sílica gel pelo CO2 - supercrítico

Testou-se a utilização do CO2 supercrítico na extração seletiva de compostos oxigenados (linalol e acetato de linalila) contidos no óleo essencial de bergamota (Citrus bergamia Risso), var. bergamia, adsorvido em sílica gel contendo baixo teor de limoneno e bergapteno. A densidade do dióxido de carbono e a temperatura de extração foram otimizadas, e os extratos obtidos foram analisados por cromatografia. Nas condições estudadas, observou-se uma redução de 72% no teor de limoneno e 92,5% para o bergapteno, sendo extraídos 52% de linalol e 69,4% de acetato de linalila.

Storage stability of cashew apple juice preserved by hot fill and aseptic processes

Cashew (Anacardium occidentale L.) apples from Pacajus, Ceará State, Brazil, were processed into high pulp content juice. The juice was packed either by hot fill or an aseptic process and evaluated for physical, physical-chemical, and sensorial changes during a 12-month storage period at room temperature. The results indicated that pH, soluble solids, total acidity, total sugar content and color did not change significantly during storage nor were affected by the type of filling. The sensorial analysis showed that juice acceptance remained high throughout the storage period regardless of the filling system. Differences in juice viscosity persisted between both processes.

Shelf life of minimally processed carrot and green pepper

The postharvest losses of horticultural products justify the use of preservation techniques. The processing not only adds value to the products, but also makes the products more convenient to the consumers. The objective of this research was to define the methodologies for the minimal processing of carrot and green pepper as to the type and intensity of the adoption of conservation techniques, and to monitor the products after processing through microbiological, physicochemical and nutritional analysis. The vegetables were washed and they were immersed in cold (7ºC) water with 100 mg L-1 free chlorine for sanitation, followed by centrifugation for 5 min. The product was put into BOPP/LDPE (biaxially orientated polypropylene/low-density polyethylene) plastic bags, which were sealed under atmospheric air, vacuum and modified atmosphere (2% O2, 10% CO2, 88% N2) and stored at 1ºC±1ºC. The approximate composition of the vegetables stayed stable during the storage period, in the three tested treatments. The contents of vitamin C for the samples of minimally processed carrot and green pepper did not present differences among treatments. The contents of beta-carotene decreased slightly during the storage period for the minimally processed carrot and green pepper. After processing, carrot and green pepper had psychrotrophic counts of 10²-10(5) and 10³-10(6) CFU g-1, respectively. Anaerobic mesophiles and total coliforms were found in green peppers, representing 1.6x10³ - 7.4x10(5) and <10.g-1 - 7.4x10(5), respectively. Total and fecal coliforms, anaerobic mesophiles and Salmonella were not found in carrots. Salmonella was not found in green pepper.

Avaliação de diferentes híbridos suínos submetidos à insensibilização elétrica e gasosa (CO2): parte 2 - mensurações objetivas de qualidade

Suínos provenientes de três linhagens genética (A, B e C) comercializados no Brasil, com peso vivo de 100 a 120 kg foram submetidos ao insensibilizador elétrico manual (Karl Schermer 220-230/250 volts, 45-60 Hz e 1,4-1,5A) e ao gasoso coletivo (Combi-Butina 90% CO2) no mesmo abatedouro. O sistema gasoso proporcionou aos híbridos valores (b*) superiores (p<0,001) quando comparados ao sistema elétrico, assim como diferenças nos valores médios de refletância luminosa interna (Hennessy-gp4) aos 45 min. pm e 24ª h pm (p<0,05). Quando submetidos ao sistema gasoso, diferenças entre os híbridos nos valores médios de luminosidade superficial (L) 24ª h pm (p<0,0001), pH 24ª h pm (SM) (p<0,0001), valores (b*) 24ª h pm (p<0,05), reflectância luminosa interna aos 45 min e 24ª h (LD) (p<0,001) foram observadas. Utilizando-se o sistema manual elétrico verificaram-se diferenças significativas nos valores médios de refletância luminosa interna (LD) aos 45 min. e 24ª h pm (p<0,001), assim como nos valores médios de pH 24ª h pm (SM) e (SC) (p<0,05). Entretanto as diferenças obtidas entre os sistemas de insensibilização e híbridos estudados não foram suficientes para proporcionar diferenças significativas nos valores de capacidade de retenção de água, perda por exsudação e "umidade exprimível".

Avaliação de diferentes híbridos suínos submetidos à insensibilização elétrica e gasosa (CO2). Parte 3: mensurações visuais de qualidade

Três linhagens genética suína A, B e C comercializadas no Brasil, foram submetidas ao insensibilizador elétrico manual (Karl Schermer 220-230/250 volts, 45-60 Hz e 1,4 - 1,5 A) e ao sistema gasoso coletivo (COMBI-BUTINA 90% CO2) . A insensibilização elétrica proporcionou níveis mais elevados de salpicamento nas regiões do coxão mole (0,477 e 0,26, p < 0,01), paleta/cranial (0,154 e 0,039, p < 0,05), paleta/central (0,261 e 0,052, p < 0,001), paleta/caudal (0,180 e 0,030, p < 0,01), lombo/central (0,185 e 0,065, p < 0,01), lombo/caudal (0,06 e 0,207, p < 0,01) e lombo/lateral externa (0,061 e 0,013, p < 0,05), assim como salpicamento mais difuso nas regiões do coxão-mole (0,461 e 0,279, p < 0,05), paleta/cranial (0,154 e 0,039, p < 0,01), paleta/central (0,231 e 0,039, p < 0,001) e paleta/caudal (0,185 e 0,026, p < 0,001). O sistema elétrico também proporcionou maiores índices de escoriações da pele nas regiões da paleta (1,098 e 0,795, p < 0,001), corpo (1,04 e 0,948, p < 0,05) e pernil (0,84 e 0,68, p < 0,001), assim como elevados índices de reflexo palpebral (11,57%) comparativamente ao gasoso (2,86%), de um total de 426 suínos. Pequenos índices de fraturas ósseas e contusões musculares em animais de ambos os sistemas foram observados.

Avaliação de diferentes híbridos suínos submetidos à insensibilização elétrica e gasosa (CO2). Parte 1: mensuração de indicadores sanguíneos de estresse

Suínos provenientes de três linhagens genéticas A, B e C comercializadas no Brasil, com peso vivo de 100 a 120 kg foram submetidos ao insensibilizador elétrico manual (Karl Schermer 220-230/250 volts, 45-60 Hz e 1,4 -1,5 A) e ao sistema gasoso coletivo (COMBI-BUTINA 90% CO2). Alíquotas sanguíneas, para determinação dos níveis de creatina fosfoquinase (CPK), lactato e cortisol, assim como amostras do músculo semimembranosus (10 g) para a determinação do gene halotano, foram coletadas. Comparando-se os sistemas de insensibilização elétrico e gasoso (CO2), o elétrico demonstrou ser mais estressante, proporcionando maiores concentrações plasmáticas de cortisol (p < 0,001) e lactato (p < 0,001) para as linhagens genéticas A e C, nas condições estudadas, porém não se observou diferenças significativas para os indicadores sanguíneos e sistemas de insensibilização em questão quando a linhagem B foi considerada. Diferenças significativas entre as linhagens genéticas A, B e C foram obtidas comparando-se os valores plasmáticos de creatina fosfoquinase (p < 0,001), lactato (p < 0,001) e cortisol (p < 0,001) quando atordoados com o sistema gasoso, entretanto, quando o sistema elétrico foi utilizado, somente os valores de cortisol apresentaram diferenças significativas (p < 0,001). A presença do gene halotano (Nn) foi observada somente na linhagem B.

Quality evaluation of fresh-cut ‘Pérola’ pineapple stored in controlled atmosphere

The purpose of this research was to determine the best gas mixture in controlled atmosphere conditions to store fresh-cut ‘Pérola’ pineapple, particularly in relation to the maintenance of visual quality and reduction of microbial growth. After sanitation, fruit was manually peeled, sliced and dipped in 20 mg.L-1 NaOCl solution for 30 seconds. Then, the excess liquid was drained and the slices were placed in sealed glass jars connected to a flowboard installed in a cold room (5 ± 1 °C). Desired gas mixtures were supplied continuously for 12 days from cylinders connected to the flowboard. Controlled atmospheres of 2:5, 2:10, 2:15, 5:5, 5:10, 5:15, 8:5, 8:10 and 8:15 (O2:CO2, %) and air were used. The product was evaluated for pulp color, total and fecal coliforms, mesophilic and psychrotrophic aerobic, mold and yeast counts. Total and fecal coliforms were not detected. The fresh-cut ‘Pérola’ pineapple was not very sensitive to storage in controlled atmosphere, considering that the slices had little browning and were free of contamination, that would affect the food safety at the end of the storage period

Storage stability of snacks with reduced saturated and trans fatty acids contents

Partially hydrogenated vegetable oil has been used in snack flavoring for its ability to entrap hydrophobic aroma compounds. However, increasing concerns about the health risks of saturated and trans fatty acids (TFA) consumption led to the development of alternative agents for this use. We studied the use of rapeseed oil (O) as a replacement for partially hydrogenated vegetable oil (F) in snack flavoring. Products with several different rapeseed oil contents were designed, packed, and then stored for twenty weeks at room temperature. Fatty acids compositions, TBA reactive substances (TBARS), shear strength and sensory acceptability were assessed throughout storage time. Total replacement reduced saturated fat by 72.5% in relation to market available snacks. TFA were initially absent in these products, but their production occurred spontaneously on the 8th week with gradual increase during storage up to levels still lower than those observed in commercially available snacks. Low TBARS levels and stability of shear strength during the twenty-week of storage were also observed. Snacks flavored with F or O were equally well accepted during the storage period. It is feasible to develop a storage stable snack with reduced saturated and trans fatty acid contents while maintaining the high sensory acceptability typical of this food product.

Changes in guava (Psidium guajava L. var. Paluma) nectar volatile compounds concentration due to thermal processing and storage

Guava nectars were formulated for approximately 10, 12, or 14 ºBrix, with 40% guava pulp. Sodium benzoate, 500 mg.kg-1 was used as preservative. The Brix value was adjusted with saturated sucrose syrup. The guava nectar was pasteurized (85 ºC/42 seconds) in tubular heat exchanger and then hot filled in 500 mL white glass bottles. The products were stored either at room temperature (25 ± 5 ºC) or refrigerated (5 ± 2 ºC) under fluorescent light exposure and analyzed on the day after processing (time zero) and also 40, 80, and 120 days of storage. Eight compounds were identified and quantified by Gas Chromatography (GC) -Mass Spectrometry (MS): hexanal, (E)-hex-2-enal, 1-hexenol, (Z)-hex-3-enol, (Z)-hex-3-enyl acetate, phenyl-3-propyl acetate, cinnamyl acetate, and acetic acid. There was no significant effect of thermal treatment on the volatile compound concentrations, except for a significant decrease (p = 0.0001) in hexanal and (Z)-hex-3-enyl acetate (p = 0.0029). As for the storage time, there was a much greater decrease in the esters contents, such as (Z)-hex-3-enyl and phenyl-3-propyl acetates. Cinnamyl acetate had the greatest decrease over storage time. Refrigeration was better than room temperature for guava nectar volatile compounds stability over storage time, mainly for esters compounds, which are important for the product aroma and flavor

Cultivar, harvest year, and storage conditions affecting nutritional quality of common beans (Phaseolus vulgaris L.

Sixteen common bean cultivars were compared concerning the physicochemical characteristics of their raw seeds in the course of two consecutive harvests, as well as the effect of storage conditions on starch and dietary fiber content of cooked beans. Using cluster analysis it was possible to identify groups of cultivars with different nutritional features. Bean cultivars were categorized into four different groups according either to their macronutrient content (crude protein-PROT, total dietary fiber-TDF, insoluble dietary fiber-IDF, soluble dietary fiber-SDF, digestible starch-DS, and resistant starch-RS) or to their micronutrient levels (Fe, Zn, Mn, Cu, Ca, Mg, and P). Guateian 6662 and Rio Tibagi appeared to be the most suitable cultivars to prevent nutritional deficiencies, because they had high PROT, DS, Fe, and Zn content. The high total dietary fiber and RS content of Iraí, Minuano, and TPS Bonito cultivars, and specially the high soluble fiber content of Guateian 6662 and Rio Tibagi cultivars suggests that they could have a beneficial role in controlling blood lipid and glucose levels. Cooked beans had a decrease in DS and an increase in RS content after storage (4 °C or -20 °C), but these changes were more prominent in beans that had low RS content before cooking than in those of high RS content. TDF, IDF, and SDF did not change after storage.

Influence of temperature on the respiration rate of minimally processed organic carrots (Daucus Carota L. cv. Brasília)

The objective of this work was to study the influence of temperature on the respiration rate of minimally processed organic carrots (Daucus Carota L. cv. Brasília) with and without the application of a gelatin film. The samples were packed in flexible bags and stored at 1, 5 and 10 °C. During the five days of storage, the CO2 and O2 concentrations in the headspace of the package were monitored by gas chromatography, and the mathematical model based on enzymatic kinetics was used to estimate the respiration rate of minimally processed organic carrots. The effect of temperature on the respiration rate was evaluated by the Arrhenius equation. The results showed that the O2 concentration decreased during the storage period and the CO2 concentration increased. The lowest O2 concentrations of 2.59 and 2.66% were found for the samples stored at 10 °C with and without the film, respectively. For the CO2 concentration, the highest concentrations of 16.25 and 16.32% were again found for the temperature of 10 °C with and without the application of the film, respectively. At the temperature of 1 °C, the maximum respiratory rates for the samples without and with the film were 10.82 and 10.44 mL CO2.kg-1/hour, respectively, after 72 hours of storage. The greatest respiratory rate was obtained at 10 °C, the maximum peak being reached after 50 hours. Activation energy values were of 50.59 kJ.mol-1, for the samples with the film, and 51.88 kJ.mol-1 for the samples without the film.

Antioxidant effect of mango seed extract and butylated hydroxytoluene in bologna-type mortadella during storage

The effects of mango seed extract (MSE) and butylated hydroxytoluene (BHT) on pH, lipid oxidation, and color of Bologna-type mortadella during refrigerated storage for 21 days were studied. Bologna-type mortadella samples were formulated to contain 0.1% MSE, 0.2% MSE, or 0.01% BHT. After 14 days of storage, the products containing MSE 0.1 or 0.2% had higher pH values than those containing BHT 0.01%. Lipid oxidation values increased with storage time but were not affected by the type of antioxidant. The highest values for color parameter L* were observed for mortadella containing BHT 0.01% after 7, 14, and 21 days of storage. Values for the color parameters a* and b* tended to decrease during mortadella storage. Products containing 0.1 or 0.2% MSE showed higher values for color parameter a* and lower values for color parameter b* compared to those containing 0.01% BHT. It can be concluded that MSE can be used in 0.1 or 0.2% levels in Bologna-type mortadella with similar or better antioxidant effects than those of BHT 0.01%.

Pre-treatment of thermoduric spores in CO2 modified atmosphere and their survivability during food extrusion

The aim of this experiment was to evaluate how susceptible spores become to mechanical damage during food extrusion after being submitted to CO2. B. stearothermophilus spores sowed to corn and soy mix were submitted to 99% CO2 for 10 days and extruded in a single-screw extruder. The treatments were: T1 - spore-containing samples, extruded at screw rotational speed of 65 rpm and barrel wall temperature of 80 °C; T2 - as T1, except for screw rotational speed of 150 rpm; and T3 - as T2, except that samples were submitted to the modified atmosphere. The results for cell viability, minimum and maximum residence times, and static pressure were T1 - 19.90 ± 3.24%, 123.3 ± 14.50 seconds; 203.3 ± 14.05 seconds; 2.217 ± 62 kPa; T2 - 21.42 ± 8.24%, 70.00 ± 5.77 seconds; 170.00 ± 4.67 seconds; 2.310 ± 107 kPa; and T3 - 11.06 ± 2.46%, 86.00 ± 7.23 seconds; 186.00 ± 7.50 seconds; 2.403 ± 93 kPa, respectively. It was concluded that the extrusion process did reduce the cell count. However, screw rotational speed variation or CO2 pre-treatment did not affect cell viability.