Studio del comportamento meccanico e tribologico della lega AlSi10Mg prodotta mediante Laser-based Powder Bed Fusion sottoposta ad un ciclo tecnologico ottimizzato

AlSi10Mg alloy is one of the most widely used alloys for producing structural components by Laser-based Powder Fusion (L-PBF) technology due to the high mechanical and technological properties. The present work aims to characterize mechanically and tribologically the L-PBF AlSi10Mg alloy subjected to both heat treatment and surface modification cycles. Specifically, the effects of three heat treatments on the tribological and mechanical properties of the alloy were analyzed: T5 (artificial aging at 160 °C for 4 h), T6 rapid solution heat treatment (solution heat treatment at 510 °C for 1h and aging at 160 °C for 6 h), and T6 benchmark (solution heat treatment at 540 °C for 1h and aging at 160 °C for 4 h), the latter used as a benchmark. The study highlighted how the better balance between strength and ductility properties induced by the introduction of heat treatments leads to lower wear resistance and not significant variations in the friction coefficient of the alloy. The tribological and mechanical behavior of the alloy coated with two different coating structures, consisting of (i) chemical Ni (Ni-P) and (ii) Ni-P + DLC, was also evaluated. The goal was the identification of a deposition cycle such as to guarantee the optimization of the mechanical and tribological behavior of the alloy. The Ni-P coating provided good wear resistance but an increase in the coefficient of friction. In contrast, using the DLC top coating resulted in excellent tribological performance in wear resistance and friction coefficient. The samples characterized by the Ni-P + DLC multilayer coating were subsequently subjected to mechanical characterization. The results obtained highlighted problems of adhesion and incipient breaking of the material due to the different mechanical behavior of the coating, considerably reducing the mechanical performance of the alloy coated with Ni-P+DLC multilayer solution compared to the specimens in the un-coated condition.

Caratterizzazione fisico-chimica di una sorgente di plasma freddo per trattamento di packaging alimentare

I plasmi freddi a pressione atmosferica (CAP) generati da scariche a barriera dielettrica (DBD) sono oggetto di studio e sviluppo per una gamma sempre più ampia di applicazioni in ambito biomedico e industriale come la sanificazione di alimenti e di packaging termosensibili. La sorgente sviluppata in questo progetto di tesi viene definita PASS, Plasma Assisted Sanification System essa è composto da una sorgente di plasma sDBD (surface dielectric barrier discharge), una camera di trattamento, un sistema di raffreddamento e un generatore di alta tensione. Questo progetto si concentra sulla caratterizzazione fisico-chimica di una sorgente di plasma sDBD sviluppata dal gruppo di ricerca in Applicazioni Industriali dei Plasmi (AIP - DIN - Alma Mater Studiorum). In primo luogo è stata svolta una caratterizzazione elettrica della sorgente variando la potenza agendo direttamente sul duty cycle da 100% a 10% tramite due metodi: un metodo convenzionale e con il metodo di Lissajous inserendo una capacità monitor C0 pari a 90,95 nF . Successivamente è stata studiata la cinetica delle concentrazioni di O3 e NO2 in fase gas mediante misure OAS. È stata inoltre monitorata la temperatura all’interno della camera di trattamento per verificare l’ipotesi di assenza di effetti termici durante il trattamento. Un’altra importante applicazione della sorgente di plasma utilizzata in questo è la produzione di acqua attivata al plasma (Plasma Activated Water, PAW). Le specie reattive dell’ossigeno (Reactive Oxygen Species, ROS) e dell’azoto (Reactive Nitrogen Species, RNS), vengono assorbite dal liquido dando origine a ulteriori reazioni chimiche come NO3-, NO2-, H2O2. I RONS influenzano e controllano molti processi nelle piante e sono responsabili del miglioramento della crescita delle piante. Per ogni campione di acqua attivata (PAW) sono stati misurati pH, conducibilità confrontati con la soluzione non trattata e concentrazione di specie reattive quali: H2O2, NO2- e NO3- .

Development of a novel heat treatment for high performances L-PBF Ti6Al4V alloy: microstructural and mechanical characterization

This work presents the experimental development of a novel heat treatment for a high performance Laser Powder Bed Fusion Ti6Al4V alloy. Additive manufacturing production processes for titanium alloys are particularly of interest in cutting-edge engineering fields, however, high frequency laser induced thermal cycles generate a brittle as built microstructure. For this reason, heat treatments compliant with near net shape components are needed before their homologation and usage. The experimental campaign focused on the development of a multi-step heat treatment leading to a bilamellar microstructure. In fact, according to literature, such a microstructure should be promising in terms of mechanical properties both under static and cyclic loads. The heat treatment development has asked for the preliminary analyses of samples annealed and aged in laboratory, implementing several cycles, differing for what concerns temperatures, times and cooling rates. Such a characterization has been carried out through optical and electron microscopy analyses, image analyses, hardness and tensile tests. As a result, the most suitable thermal cycle has been selected and performed using industrial equipment on mini bending fatigue samples with different surface conditions. The same tests have been performed on a batch of traditionally treated samples, to provide with a comparison. This master thesis activity has finally led to the definition of a heat treatment resulting into a bilamellar microstructure, promising in terms of fatigue performances with respect to the traditionally treated alloy ones. The industrial implementation of such a heat treatment will require further improvements, particularly for what concerns the post annealing water quench, in order to prevent any surface alteration potentially responsible for the fatigue performances drop. Further development of the research may also include push-pull fatigue tests, crack grow propagation and residual stresses analyses.