Sviluppo e applicazione di un reattore di prepolimerizzazione in continuo

Presso lo stabilimento DOW di Correggio (che è una system house per la produzione di prepolimeri poliuretanici) la ricerca è attualmente incentrata sullo sviluppo su scala industriale di un reattore pilota continuo di tipo plug flow che andrà a sostituire i tradizionali processi BATCH, con un guadagno in termini di sicurezza e costi di investimento. In particolare, il progetto prevedeva di sperimentare le “ricette” attuali di prepolimeri per applicazioni nel settore della calzatura per valutarne l’equivalenza con quelli fatti in BATCH, e di calibrare un modello del reattore pilota che permetta di prevedere le prestazioni del reattore e supporti lo scale-up attraverso la raccolta di dati sperimentali (profili di temperatura, tempi di residenza, titolo di NCO del prodotto, ecc...). Alla conclusione del progetto è possibile affermare che la tecnologia è robusta, scalabile e rispetto ai sistemi di produzione attuale presenta una maggiore produttività, sicurezza e minori costi di investimento. At the DOW plant in Correggio, which is a system house for the production of polyurethane prepolymers, the research is currently focused on the develompment and application of a plug flow type continuos reactor that will replace the traditional BATCH processes, with advantages in terms of process safety an investment costs. In particular, the project aims were to test in the pilot plant the prepolymer receipts for footwear application, find out if the result products were similar or better than the ones made with BATCH reactor and harvest experimental data (such as temperatures profiles, reaction time, residual NCO value, etc...) in order to calibrate a model that will support the scale-up to the industrial plant. Now that the project is ended, it is possibile to assert that this tecnology is reliable, scalable, safer and cheaper than the old processes.

Double Dyke System - Natural engineering solutions

According to various studies, the effects of climate change will be a danger to ecosystems and the population, especially in coastal areas, increasing the risk of floods. Authorities are taking action to prevent future disasters using traditional engineering solutions. These solutions can have high environmental and economic costs, fixing the coastline, increasing the salinization of aquifers, and can be subject to failure mechanisms. For this reason, studies were made to use natural engineering solutions for coastal protection, instead of traditional solutions, to achieve the UN SDGs. Coastal ecosystems have the natural ability to repair and restore themselves, increasing soil elevation, and attenuating waves. One of these solutions is the Double Dyke System, consisting of creating a salt marsh between the first dyke and a second inland. The goal is to protect the coasts and to restore ecosystems. The purpose of this study is to compare the costs of natural engineering solutions with traditional ones. It is assumed that these solutions may be more effective and less expensive in the long run. For this evaluation, a suitability analysis of the polders in the Dutch Zeeland region to assess the costs and benefits under different SLR scenarios was made. A saline intrusion model was also created to analyze the effects of a salt marsh on the aquifers. From the analyzes conducted, the implementation of the DDS turns out to be the cheapest coastal defense system in all SLR scenarios. The presence of a salt marsh could also have a positive impact on the prevention of saline intrusion in the various scenarios considered. The DDS could have a positive economic and environmental impact in the long term, reducing the investment costs for coastal defense and bringing important benefits for the protection of man and nature. Despite the results, more studies are needed on the efficiency of this defense system and on the economic evaluation of non-marketable ecosystem services.