Modeling and Design of Phase Shifted Full Bridge Isolated DC-DC ZVS Converter with Peak Current Mode Control

Nowadays, there is a boom in the use of electrification. Electric vehicles are gaining interest worldwide due to various factors, including climate and environmental awareness. In this thesis, a step-down isolated power supply for electric tractors is investigated, specifically the phase-shifted full-bridge (PSFB) DC-DC with synchronous rectification and zero-voltage switching (ZVS). This converter was selected for its high-power capacity with high efficiency. A 3500 W PSFB converter with peak current control (PCCM) is designed and modeled in MATLAB. The input voltage range is from 550 V to 820 V and the output voltage range is limited to 9 V to 16 V with a maximum output current of 250 A. All components were commercially designed and selected, including magnetics for the high-frequency transformer and inductors, taking into account loss calculations. Zero voltage switching for the lagging leg is achieved at 13% to 100% load. The proven efficiency of the converter is around 90

Design and implementation of a synchronous interleaved boost converter for fuel cell-powered catamaran

The present work describes the different stages of design, implementation, and validation procedures for an interleaved DC-DC boost converter intended for the 2022 Futura, a fuel cell-powered racing catamaran developed by the UniBoAT team. The main goal of the entire design has been the significant reduction of the weight of the converter by removing heat sinks and reducing component size while increasing its efficiency by adopting high-end power switches and the interleaved architecture operated with a synchronous control strategy. The obtained converter has been integrated into the structure containing the fuel cell stack obtaining a fully integrated system. The realized device has been based on an interleaved architecture with six phases controlled digitally through the average current mode control. The design has been validated through simulations carried out using the software LT-Spice, whereas experimental validations have been performed by means of laboratory bench tests and on-field tests. Detailed thermal and efficiency analyses are provided with the bench tests under the two synchronous and non-synchronous operating modes and with the adoption of the phase shedding technique. The prototype implementation and its performance in real operating conditions are also discussed. Eventually, it is underlined as the designed converter can be used in other applications requiring a voltage-controlled boost converter.

Analisi e progetto di un convertitore ZETA per la correzione del fattore di potenza

Questa tesi ha studiato a fondo le modalità di funzionamento del convertitore ZETA. Si è visto che la presenza dei due magnetici determina una condizione di funzionamento non convenzionale (lo stesso accade nel SEPIC) poco studiata in letteratura. Questa condizione, corrispondente al modo discontinuo nei più elementari convertitori, in cui la corrente si annulla sia nel transistor che nel diodo, dà invece luogo ad un ricircolo di corrente pressochè costante in una maglia che comprende entrambe le induttanze. Questa corrente testimonia un intrappolamento di energia magnetica con relativa perdita per dissipazione che presumibilmente degrada l’efficienza del convertitore. Questo è potuto avvenire perchè non vi è nulla che impedisca il flusso di una corrente negativa sui singoli induttori quando la somma algebrica dei due risulti comunque positiva o nulla (diodo in conduzione). Questo problema si può riscontrare sia nel funzionamento in continua (sempre almeno uno fra transistor e diodo in conduzione) che in discontinua (con un intervallo di tempo in cui non conducono nessuno dei due). Per ovviare a questo problema le soluzioni proposte in questa tesi sono quelle di aggiungere un ulteriore diodo rettificatore in serie agli avvolgimenti e/o di gestire il rapporto di induttanze dei due avvolgimenti in modo che nella condizione nominale di funzionamento raggiungano contemporaneamente la condizione di inversione della corrente. Queste possibilità sono state esplorate con successo nell’utilizzo del convertitore ZETA per applicazioni di correzione del fattore di potenza PFC in cui si è proposto un insieme di equazioni di dimensionamento che portano al progetto del convertitore al fine di ottenere le forme d’onda desiderate.

Computing primal solutions with exact arithmetics in SCIP.

The research for exact solutions of mixed integer problems is an active topic in the scientific community. State-of-the-art MIP solvers exploit a floating- point numerical representation, therefore introducing small approximations. Although such MIP solvers yield reliable results for the majority of problems, there are cases in which a higher accuracy is required. Indeed, it is known that for some applications floating-point solvers provide falsely feasible solutions, i.e. solutions marked as feasible because of approximations that would not pass a check with exact arithmetic and cannot be practically implemented. The framework of the current dissertation is SCIP, a mixed integer programs solver mainly developed at Zuse Institute Berlin. In the same site we considered a new approach for exactly solving MIPs. Specifically, we developed a constraint handler to plug into SCIP, with the aim to analyze the accuracy of provided floating-point solutions and compute exact primal solutions starting from floating-point ones. We conducted a few computational experiments to test the exact primal constraint handler through the adoption of two main settings. Analysis mode allowed to collect statistics about current SCIP solutions' reliability. Our results confirm that floating-point solutions are accurate enough with respect to many instances. However, our analysis highlighted the presence of numerical errors of variable entity. By using the enforce mode, our constraint handler is able to suggest exact solutions starting from the integer part of a floating-point solution. With the latter setting, results show a general improvement of the quality of provided final solutions, without a significant loss of performances.