Studio e sviluppo di tecniche per la produzione di nanocompositi a matrice di alluminio

Foundry aluminum alloys play a fundamental role in several industrial fields, as they are employed in the production of several components in a wide range of applications. Moreover, these alloys can be employed as matrix for the development of Metal Matrix Composites (MMC), whose reinforcing phases may have different composition, shape and dimension. Ceramic particle reinforced MMCs are particular interesting due to their isotropic properties and their high temperature resistance. For this kind of composites, usually, decreasing the size of the reinforcing phase leads to the increase of mechanical properties. For this reason, in the last 30 years, the research has developed micro-reinforced composites at first, characterized by low ductility, and more recently nano-reinforced ones (the so called metal matrix nanocomposite, MMNCs). The nanocomposites can be obtained through several production routes: they can be divided in in-situ techniques, where the reinforcing phase is generated during the composite production through appropriate chemical reactions, and ex situ techniques, where ceramic dispersoids are added to the matrix once already formed. The enhancement in mechanical properties of MMNCs is proved by several studies; nevertheless, it is necessary to address some issues related to each processing route, as the control of process parameters and the effort to obtain an effective dispersion of the nanoparticles in the matrix, which sometimes actually restrict the use of these materials at industrial level. In this work of thesis, a feasibility study and implementation of production processes for Aluminum and AlSi7Mg based-MMNCs was conducted. The attention was focused on the in-situ process of gas bubbling, with the aim to obtain an aluminum oxide reinforcing phase, generated by the chemical reaction between the molten matrix and industrial dry air injected in the melt. Moreover, for what concerns the ex-situ techniques, stir casting process was studied and applied to introduce alumina nanoparticles in the same matrix alloys. The obtained samples were characterized through optical and electronic microscopy, then by micro-hardness tests, in order to evaluate possible improvements in mechanical properties of the materials.

Produzione di compositi a matrice di alluminio con rinforzo particellare nanometrico

Le leghe di alluminio da fonderia rivestono un ruolo fondamentale in ambito industriale e in particolare il settore dei trasporti ha notevolmente incrementato il loro impiego per la realizzazione di componenti strutturali. Al fine di aumentare ulteriormente la resistenza specifica, tali leghe possono essere impiegate come matrici per lo sviluppo di compositi (Metal Matrix Composites, MMCs), le cui fasi di rinforzo possono avere diversa composizione, forma e dimensione. In particolare, nel caso di rinforzo particellare, più le particelle sono piccole e finemente disperse nella matrice, più elevato può essere l’incremento delle prestazioni meccaniche. In quest’ottica, la ricerca ha portato allo sviluppo dapprima di compositi caratterizzati da un rinforzo micrometrico e, in anni recenti, si sta concentrando sul rinforzo nanometrico (Metal Matrix Nano Composites, MMNCs). I nano-compositi possono essere ottenuti attraverso metodologie differenti: tecniche in situ, in cui il rinforzo viene generato all’interno della matrice attraverso opportune reazioni chimiche, e tecniche ex situ, in cui i dispersoidi vengono inseriti nella matrice fusa, una volta già formati. Sebbene l’incremento prestazionale ottenibile da tali materiali sia stato dimostrato, è necessario far fronte ad alcune problematiche connesse a ciascuna tecnologia produttiva quali, ad esempio, il controllo dei parametri di processo, per quanto riguarda le tecniche in situ, e l’ottenimento di una efficace dispersione delle nano-particelle all’interno della matrice, nel caso delle metodologie ex-situ. Lo scopo della presente attività di tesi è lo studio di fattibilità, basato anche su un’ampia indagine bibliografica, e l’implementazione di metodologie produttive, su scala di laboratorio, volte allo sviluppo di MMNCs a matrice in lega di alluminio (A356, Al-Si-Mg). L’interesse è stato posto in primo luogo sul processo in situ di gas bubbling, mirato all’ottenimento di rinforzo d’allumina, indotto dalla reazione tra matrice metallica e gas ossidante (in questo caso aria secca industriale). In secondo luogo, dal punto di vista delle tecniche ex situ, è stato approfondito l’aspetto della dispersione delle particelle di rinforzo nel fuso, prestando particolare attenzione alla tecnica di trattamento ultrasonico del metallo.

Synthesis of Metal-Binding Ligand-Containing Copolymers, Nanoparticles and Blends

In this thesis we developed three copper-containing systems. Copper shows intriguing abilities in photocatalysis, however, one of the major limitations of many copper complexes is that photochemical properties might be quenched in solution caused by π-interactions between solvent and solute, due to Jahn-Teller distortion in the excited state. As such, we herein seek to synthesise copper heteroleptic complexes that will subsequently be nanoprecipitated with a polymer. This will allow the polymer to encase the complex and prevent the solvent-induced quenching. Subsequently, the preparation of blends of polymer with the aforementioned copper complexes, at different weight ratios is sought. The preparation of the blend is particularly interesting as the catalytic properties are anticipated to be inferior on account of the low surface area. However, owing to the polymer matrix better, mechanical properties are anticipated. The blends can combine the mechanical properties of the polymer and the luminescence of the complex, with the advantage that the polymer matrix can also prevent quenching from oxygen. As final task, we developed a copper-containing monomer. The synthesis of a monomer that contains copper and can be excited under ultraviolet (UV) light is particularly interesting.

Synthesis and surface characterization of metal (Mn, Ti) hexacyanoferrate electrodes

Due to the limited resources of lithium, new chemistries based on the abundant and cheap sodium and even zinc have been proposed for the battery market. Prussian Blue Analogues (PBAs) are a class of compounds which have been explored for many different applications because of their intriguing electrochemical and magnetic properties. Manganese and titanium hexacyanoferrate (MnHCF and TiHCF) belong to the class of PBAs. In this work, MnHCF and TiHCF electrodes were synthetized, cycled with cyclic voltammetry (CV) in different setups and subsequently, the surfaces were characterized with X-ray Photoelectron Spectroscopy (XPS). The setups chosen for CVs were coin cell with zinc aqueous solution for the MnHCF series, three-electrode cell and symmetric coin cell with sodium aqueous solution for the TiHCF series. The electrodes were treated with different number of cycles to evaluate the chemical changes and alterations in oxidation states during cycling.