Laser shock peening treatment to control and moderate fatigue crack growth in aircraft structure based on residual stress engineering approach

Laser Shock Peening (LSP) is a surface enhancement treatment which induces a significant layer of beneficial compressive residual stresses of up to several mm underneath the surface of metal components in order to improve the detrimental effects of the crack growth behavior rate in it. The aim of this thesis is to predict the crack growth behavior in metallic specimens with one or more stripes which define the compressive residual stress area induced by the Laser Shock Peening treatment. The process was applied as crack retardation stripes perpendicular to the crack propagation direction with the object of slowing down the crack when approaching the peened stripes. The finite element method has been applied to simulate the redistribution of stresses in a cracked model when it is subjected to a tension load and to a compressive residual stress field, and to evaluate the Stress Intensity Factor (SIF) in this condition. Finally, the Afgrow software is used to predict the crack growth behavior of the component following the Laser Shock Peening treatment and to detect the improvement in the fatigue life comparing it to the baseline specimen. An educational internship at the “Research & Technologies Germany – Hamburg” department of AIRBUS helped to achieve knowledge and experience to write this thesis. The main tasks of the thesis are the following: •To up to date Literature Survey related to “Laser Shock Peening in Metallic Structures” •To validate the FE model developed against experimental measurements at coupon level •To develop design of crack growth slowdown in Centered Cracked Tension specimens based on residual stress engineering approach using laser peened strip transversal to the crack path •To evaluate the Stress Intensity Factor values for Centered Cracked Tension specimens after the Laser Shock Peening treatment via Finite Element Analysis •To predict the crack growth behavior in Centered Cracked Tension specimens using as input the SIF values evaluated with the FE simulations •To validate the results by means of experimental tests

A new concept for a Sport-Coupè car developed with the Industrial Design Structure method (IDeS)

The aim of this study, conducted in collaboration with Lawrence Technological University in Detroit, is to create, through the method of the Industrial Design Structure (IDeS), a new concept for a sport-coupe car, based on a restyling of a retro model (Ford Mustang 1967). To date, vintage models of cars always arouse great interest both for the history behind them and for the classic and elegant style. Designing a model of a vehicle that can combine the charm of retro style with the innovation and comfort of modern cars would allow to meet the needs and desires of a large segment of the market that today is forced to choose between past and future. Thanks to a well-conceived concept car an automaker company is able to express its future policy, to make a statement of intent as, such a prototype, ticks all the boxes, from glamour and visual wow-factor to technical intrigue and design fascination. IDeS is an approach that makes use of many engineering tools to realize a study developed on several steps that must be meticulously organized and timed. With a deep analysis of the trends dominating the automotive industry it is possible to identify a series of product requirements using quality function deployment (QFD). The considerations from this first evaluation led to the definition of the technical specifications via benchmarking (BM) and top-flop analysis (TFA). Then, the structured methodology of stylistic design engineering (SDE) is applied through six phases: (1) stylistic trends analysis; (2) sketches; (3) 2D CAD drawings; (4) 3D CAD models; (5) virtual prototyping; (6) solid stylistic model. Finally, Developing the IDeS method up to the final stages of Prototypes and Testing you get a product as close as possible to the ideal vehicle conceptualized in the initial analysis.

Performance based earthquake engineering: Il metodo P.E.E.R. applicazione su un caso di studio.

L’approccio performance-based nell’Ingegneria sismica è una metodologia di progetto che tiene esplicitamente in conto la performance dell’edificio tra i criteri progettuali. Nell’ambito dei metodi PBEE (Performance-Based Earthquake Engineering) di seconda generazione, quello proposto dal PEER (Pacific Earthquake Engineering Research Center) risulta essere il più diffuso. In esso la performance dell’edificio oggetto di studio viene valutata in termini quantitativi secondo le 3D’s (dollars, deaths, downtime – soldi, decessi, inutilizzo), quantità di notevole interesse per l’utente finale. Il metodo si compone di quattro step, indipendenti tra loro fino alla sintesi finale. Essi sono: l’analisi di pericolosità, l’analisi strutturale, l’analisi di danno, l’analisi delle perdite o di loss. Il risultato finale è la curva di loss, che assegna ad ogni possibile perdita economica conseguente all’evento sismico una probabilità di superamento nell’arco temporale di riferimento. Dopo la presentazione del metodo PEER, si è provveduto ad una sua applicazione su di un caso di studio, nella fattispecie un telaio piano di quattro campate, multipiano, in calcestruzzo armato, costruito secondo le norme del ’92. Per l’analisi di pericolosità si è fatto ricorso alle mappe di pericolosità disponibili sul sito INGV, mentre per l’analisi strutturale si è utilizzato il software open-source OpenSees. Le funzioni di fragilità e quelle di loss sono state sviluppate facendo riferimento alla letteratura scientifica, in particolare il bollettino Fib numero 68 “Probabilistic performance-based seismic design”. In questa sede ci si è concentrati unicamente sulla stima delle perdite economiche, tralasciando le altre due variabili decisionali. Al termine del procedimento si è svolta un’analisi di sensitività per indagare quali parametri influenzino maggiormente la curva di loss. Data la curva di pericolosità, il legame EDP(IM) e la deformazione ultima a collasso risultano essere i più rilevanti sul risultato dell’analisi.

Crescent shaped brace: Dispositivo metallico di dissipazione isteretica

Nella presente tesi è stato esaminato il comportamento di un sistema di dissipazione isteretica denominato CSB, costituito da un elemento metallico realizzato partendo da profili di tipo standard, la cui peculiarità consiste nella particolare forma geometrica a boomerang che consente di dimensionare la rigidezza laterale e la forza di snervamento in maniera indipendente. I CSB posso essere utilizzati sia come alternativa ai controventi diagonali tradizionali, sia come sistema resistente alle azioni orizzontali dimensionato per ottenere un comportamento di soft-storey “controllato” (cosiddetto isolamento di piano) nell’ambito della progettazione di tipo PBSD (Performance Based Seismic Design). Il comportamento del dispositivo CSB è stato studiato dapprima attraverso una prima campagna sperimentale che è stata poi validata con l’utilizzo di modelli analitici e numerici.

Application of the Equivalent Static Analysis method to the design of a steel frame structure with added viscous dampers

All the structures designed by engineers are vulnerable to natural disasters including floods and earthquakes. The energy released during strong ground motions should be dissipated by structural elements. Before 1990’s, this energy was expected to be dissipated through the beams and columns which at the same time were a part of gravity-load-resisting system. However, the main disadvantage of this idea was that gravity-resisting-frame was not repairable. Hence, during 1990’s, the idea of designing passive energy dissipation systems, including dampers, emerged. At the beginning, main problem was lack of guidelines for passive energy dissipation systems. Although till 2000 many guidelines and procedures where published, yet most of them were based on complicated analysis which was not so convenient for engineers and practitioners. In order to solve this problem recently some alternative design methods are proposed including 1. Lopez Garcia (2001) simple procedure for optimal damper configuration in MDOF structures 2. Christopoulos and Filiatrault (2006) trial and error procedure 3. Silvestri et al. (2010) Five-Step Method. 4. Palermo et al. (2015) Direct Five-Step Method. 5. Palermo et al. (2016) Simplified Equivalent Static Analysis (ESA). In this study, effectiveness and differences between last three alternative methods have been evaluated.

Analysis, modelling and design of a groin as coastal protection structure at Lido di Dante, Ravenna

An analysis and a subsequent solution is here presented. This document is about a groin design able to contrast the erosion actions given by waves in Lido di Dante. Advantages will be visible also for Fiumi Uniti's inlet, in the north side of the shoreline. Beach future progression and growth will be subjected to monitoring actions in the years after groin construction. The resulting effects of the design will have a positive impact not only on the local fauna and environment, but also, a naturalistic appeal will increase making new type of tourists coming not only for recreational purposes. The design phase is focused on possible design alternatives and their features. Particular interest is given to scouring phenomena all around the groin after its construction. Groin effects will impact not only on its south side, instead they will cause an intense erosion process on the downdrift front. Here, many fishing hut would be in danger, thus a beach revetment structure is needed to avoid any future criticality. In addiction, a numerical model based on a generalized shoreline change numerical model, also known as GENESIS, has been applied to the study area in order to perform a simplistic analysis of the shoreline and its future morphology. Critical zones are visible in proximity of the Fiumi Uniti's river inlet, where currents from the sea and the river itself start the erosion process that is affecting Lido di Dante since mid '80s, or even before. The model is affected by several assumptions that make results not to be interpreted as a real future trend of the shore. Instead the model allows the user to have a more clear view about critical processes induced by monochromatic inputed waves. In conclusion, the thesis introduce a wide analysis on a complex erosion process that is affecting many shoreline nowadays. A groin design is seen as a hard solution it is considered to be the only means able to decrease the rate of erosion.