Energy harvesting from piezoelectric devices embedded in a 3D printed wing

This thesis work has been carried out at Clarkson University in Potsdam NY, USA and involved the design of a low elongation wing, consisting of parts made by polylactide (PLA) using the fused deposition model (FDM) technology of Rapid Prototyping, then assembled together in a thin aluminum spar. The aim of the research is to evaluate the feasibility of collecting electrical energy by converting mechanical energy from the vibration of the wing flutter. With this aim piezoelectric stripes were glued in the inner part of the wing, as well as on the aluminum spar, as monomorphic configuration. During the phases of the project, particular attention was given to the geometry and the materials used, in order to trigger the flutter for low flow velocity. The CAD software SolidWorks® was used for the design of the wing and then the drawings were sent to the Clarkson machine shop in order to to produce the parts required by the wing assembly. FEM simulations were performed, using software MSC NASTRAN/PATRAN®, to evaluate the stiffness of the whole wing as well as the natural vibration modes of the structure. These data, in a first approximation, were used to predict the flutter speed. Finally, experimental tests in the Clarkson wind tunnel facility were carried out in order to validate the results obtained from FEM analysis. The power collected by the piezoelectrics under flutter condition was addressed by tuning the resistors downstream the electronic circuit of the piezoelectrics.

Modeling and analysis of a zipping elastomeric actuator

This thesis introduces and analyzes a dielectric elastomer actuator (DEA) working in zipping mode. Electrostatic zipping is a very familiar actuation principle used in silicon micro-electro-mechanical systems. With lower voltage supply, electrostatic zipping can provide great performance for forces and displacements of an elastic membrane. Applying this principle to dielectric elastomers, the softness of the material will provide better compliance compared to silicon materials. After the presentation of an analytical model, this thesis investigates how system geometry and elastomer pre-tensioning affect system response. Results highlight how a proper selection of system parameters makes it possible to improve system regulation and reduce operating voltage requirements. Potential applications of zipping DEAs are for microfluidic control and electro-forming.

Electrically tunable piezoelectric bimorph cantilever for energy harvesting

Con la presente tesi viene esaminato un metodo per modificare la frequenza di risonanza di trasduttori piezoelettrici mediante applicazione di carichi elettrici esterni. L'elaborato inizia con la presentazione dei cristalli utilizzati nel lavoro di tesi, concentrandosi sul processo di fabbricazione di un bimorph cantilever impiegato come convertitore elettromeccanico di energia, la cui frequenza di risonanza è modellizzata analiticamente mediante la legge di Newton e il modello di Euler-Bernoulli. Su tale struttura vengono condotte misure mediante shaker elettrodinamico e analizzatore d'impedenza, ai fini di giusticare il modello analitico presentato. Con lo scopo di sincronizzare la frequenza di risonanza del cantilever con la vibrazione dell'ambiente per massimizzare la potenza disponibile, viene proposto un algoritmo MPPT secondo l'approccio Perturba e Osserva (P&O), al quale è fornita in ingresso la tensione efficace di un layer di materiale piezoelettrico. Valutare la sua risposta in tensione, presenta dei limiti applicativi che hanno portato a prendere in considerazione un approccio totalmente diff�erente, basato sullo sfasamento tra la tensione di un trasduttore piezoelettrico e il segnale di accelerazione impiegato come eccitazione. Misure sperimentali sono state condotte con l'obiettivo di validare l'efficacia di quest'ultimo approccio qualora si voglia sincronizzare la frequenza di risonanza dei piezo con segnali di vibrazione reali.

A prediction of bone remodeling thanks to a mechanical signal on cells - Predizione del rimodellamento osseo a partire da un segnale meccanico sulle cellule

This text wants to explore the process of bone remodeling. The idea supported is that the signal, the cells acquire and which suggest them to change in their architectural conformation, is the potential difference on the free boundaries surfaces of collagen fibers. These ones represent the bone in the nanoscale. This work has as subject a multiscale model. Lots of studies have been made to try to discover the relationship between a macroscopic external bone load and the cellular scale. The tree first simulations have been a longitudinal, a flexion and a transversal compression force on a full longitudinal fiber 0-0 sample. The results showed first the great difference between a fully longitudinal stress and a flexion stress. Secondly a decrease in the potential difference has been observed in the transversal force configuration, suggesting that such a signal could be taken as the one, who leads the bone remodeling. To also exclude that the obtained results was not to attribute to a piezoelectric collagen effect and not to a mechanical load, different coupling analyses have been developed. Such analyses show this effect is really less important than the one the mechanical load is responsible of. At this point the work had to explore how bone remodeling could develop. The analyses involved different geometry and fibers percentage. Moreover at the beginning the model was to manually implement. The author, after an initial improvement of it, provided to implement a standalone version thanks to integration between Comsol Multiphysic, Matlab and Excel.

Feedback linearization of antagonistically actuated variable stiffness joints with twisted string actuators

The work of this thesis is on the implementation of a variable stiffness joint antagonistically actuated by a couple of twisted-string actuator (TSA). This type of joint is possible to be applied in the field of robotics, like UB Hand IV (the anthropomorphic robotic hand developed by University of Bologna). The purposes of the activities are to build the joint dynamic model and simultaneously control the position and stiffness. Three different control approaches (Feedback linearization, PID, PID+Feedforward) are proposed and validated in simulation. To improve the properties of joint stiffness, a joint with elastic element is taken into account and discussed. To the end, the experimental setup that has been developed for the experimental validation of the proposed control approaches.

Experimental characterization and modelling of a servo-pneumatic system for a knee loading apparatus

The new knee test rig developed in University of Bologna used pneumatic cylinder as actuator system. Specific characterization and modelling about the pneumatic cylinder and the related devices are needed in better controlling the test rig. In this thesis, an experimental environment for the related device is set up with data acquisition system using Real-time Windows Target, Simulink, MatLab. Based on the experimental data, a fitted model for the pneumatic cylinder friction is found.

Finite Element Modeling of Spiral Frequency Steerable Acoustic Transducers (FSATs) for guided waves based Structural Health Monitoring of plate-like structures

Structural Health Monitoring (SHM) is an emerging area of research associated to improvement of maintainability and the safety of aerospace, civil and mechanical infrastructures by means of monitoring and damage detection. Guided wave structural testing method is an approach for health monitoring of plate-like structures using smart material piezoelectric transducers. Among many kinds of transducers, the ones that have beam steering feature can perform more accurate surface interrogation. A frequency steerable acoustic transducer (FSATs) is capable of beam steering by varying the input frequency and consequently can detect and localize damage in structures. Guided wave inspection is typically performed through phased arrays which feature a large number of piezoelectric transducers, complexity and limitations. To overcome the weight penalty, the complex circuity and maintenance concern associated with wiring a large number of transducers, new FSATs are proposed that present inherent directional capabilities when generating and sensing elastic waves. The first generation of Spiral FSAT has two main limitations. First, waves are excited or sensed in one direction and in the opposite one (180 ̊ ambiguity) and second, just a relatively rude approximation of the desired directivity has been attained. Second generation of Spiral FSAT is proposed to overcome the first generation limitations. The importance of simulation tools becomes higher when a new idea is proposed and starts to be developed. The shaped transducer concept, especially the second generation of spiral FSAT is a novel idea in guided waves based of Structural Health Monitoring systems, hence finding a simulation tool is a necessity to develop various design aspects of this innovative transducer. In this work, the numerical simulation of the 1st and 2nd generations of Spiral FSAT has been conducted to prove the directional capability of excited guided waves through a plate-like structure.

Caratterizzazione e progettazione di un attuatore differenziale elastico compatto per la robotica collaborativa

Lo sviluppo della robotica collaborativa, in particolare nelle applicazioni di processi industriali in cui sono richieste la flessibilità decisionale di un utilizzatore umano e le prestazioni di forza e precisione garantite dal robot, pone continue sfide per il miglioramento della capacità di progettare e controllare al meglio questi apparati, rendendoli sempre più accessibili in termini economici e di fruibilità. Questo cambio di paradigma rispetto ai tradizionali robot industriali, verso la condivisone attiva degli ambienti di lavoro tra uomo e macchina, ha accelerato lo sviluppo di nuove soluzioni per rendere possibile l’impiego di robot che possano interagire con un ambiente in continua mutazione, in piena sicurezza. Una possibile soluzione, ancora non diffusa commercialmente, ma largamente presente in letteratura, è rappresentata dagli attuatori elastici. Tra gli attuatori elastici, l’architettura che ad oggi ha destato maggior interesse è quella seriale, in cui l’elemento cedevole viene posto tra l’uscita del riduttore ed il carico. La bibliografia mostra come alcuni limiti della architettura seriale possano essere superati a parità di proprietà dinamiche. La soluzione più promettente è l’architettura differenziale, che si caratterizza per l’utilizzo di riduttori ad un ingresso e due uscite. I vantaggi mostrati dai primi risultati scientifici evidenziano l’ottenimento di modelli dinamici ideali paragonabili alla più nota architettura seriale, superandola in compattezza ed in particolare semplificando l’installazione dei sensori necessari al controllo. In questa tesi viene effettuata un’analisi dinamica preliminare ed uno studio dell’attitudine del dispositivo ad essere utilizzato in contesto collaborativo. Una volta terminata questa fase, si presenta il design e la progettazione di un prototipo, con particolare enfasi sulla scelta di componenti commerciali ed il loro dimensionamento, oltre alla definizione della architettura costruttiva complessiva.