Pavement and alignment design of a new rural road in the province of Bologna

This thesis aims to give a general view of pavement types all over the world, by showing the different characteristics of each one and its different life steps starting from construction, passing by maintenance and arriving until recycling phase. The flexible pavement took the main part of this work because it has been used in the last part of this thesis to design a project of a rural road. This project is located in the province of Bologna-Italy (‘Comune di Argelato’, 26 km in the north of Bologna), and has 5677, 81 m of length. A pavement design was made using the program BISAR 3.0 and a fatigue life study was made, also, in order to estimate the number of loads (in terms of heavy vehicles axle) to cause road’s failure . An alignment design was made for this project and a safety study was established in order to check if the available sight distance at curves respects the safety norms or not, by comparing it to the stopping sight distance. Different technical sheets are demonstrated and several cases are discussed in order to clarify the main design principles and underline the main hazardous cases to be avoided especially at intersection. This latter, its type’s choice depends on several factors in order to make the suitable design according to the environmental data. At this part of the road, the safety is a primordial point due to the high accident rate in this zone. For this reason, different safety aspects are discussed especially at roundabouts, signalized intersections, and also some other common intersection types. The design and the safety norms are taken with reference to AASHTO (American Association of State Highway and Transportation Officials), ACT (Transportation Association of Canada), and also according to Italian norms (Decreto Ministeriale delle Starde).

Performance evaluation of asphalt pavements using the Incremental-Recursive procedure of the Mechanistic-Empirical design software CalME

Il concetto di “sostenibilità” si riferisce allo sviluppo dei sistemi umani attraverso il più piccolo impatto possibile sul sistema ambientale. Le opere che si inseriscono bene nel contesto ambientale circostante e le pratiche che rispettano le risorse in maniera tale da permettere una crescita e uno sviluppo a lungo termine senza impattare sull’ambiente sono indispensabili in una società moderna. I progressi passati, presenti e futuri che hanno reso i conglomerati bituminosi materiali sostenibili dal punto di vista ambientale sono particolarmente importanti data la grande quantità di conglomerato usato annualmente in Europa e negli Stati Uniti. I produttori di bitume e di conglomerato bituminoso stanno sviluppando tecniche innovative per ridurre l’impatto ambientale senza compromettere le prestazioni meccaniche finali. Un conglomerato bituminoso ad “alta lavorabilità” (WMA), pur sviluppando le stesse caratteristiche meccaniche, richiede un temperatura di produzione minore rispetto a quella di un tradizionale conglomerato bituminoso a caldo (HMA). L’abbassamento della temperature di produzione riduce le emissioni nocive. Questo migliora le condizioni dei lavoratori ed è orientato verso uno sviluppo sostenibile. L’obbiettivo principale di questa tesi di laurea è quello di dimostrare il duplice valore sia dal punto di vista dell’eco-compatibilità sia dal punto di vista meccanico di questi conglomerati bituminosi ad “alta lavorabilità”. In particolare in questa tesi di laurea è stato studiato uno SMA ad “alta lavorabilità” (PGGWMA). L’uso di materiali a basso impatto ambientale è la prima fase verso un progetto ecocompatibile ma non può che essere il punto di partenza. L’approccio ecocompatibile deve essere esteso anche ai metodi di progetto e alla caratterizzazione di laboratorio dei materiali perché solo in questo modo è possibile ricavare le massime potenzialità dai materiali usati. Un’appropriata caratterizzazione del conglomerato bituminoso è fondamentale e necessaria per una realistica previsione delle performance di una pavimentazione stradale. La caratterizzazione volumetrica (Mix Design) e meccanica (Deformazioni Permanenti e Comportamento a fatica) di un conglomerato bituminoso è una fase importante. Inoltre, al fine di utilizzare correttamente i materiali, un metodo di progetto avanzato ed efficiente, come quello rappresentato da un approccio Empirico-Meccanicistico (ME), deve essere utilizzato. Una procedura di progetto Empirico-Meccanicistica consiste di un modello strutturale capace di prevedere gli stati di tensione e deformazione all’interno della pavimentazione sotto l’azione del traffico e in funzione delle condizioni atmosferiche e di modelli empirici, calibrati sul comportamento dei materiali, che collegano la risposta strutturale alle performance della pavimentazione. Nel 1996 in California, per poter effettivamente sfruttare i benefici dei continui progressi nel campo delle pavimentazioni stradali, fu iniziato un estensivo progetto di ricerca mirato allo sviluppo dei metodi di progetto Empirico - Meccanicistici per le pavimentazioni stradali. Il risultato finale fu la prima versione del software CalME che fornisce all’utente tre approcci diversi di l’analisi e progetto: un approccio Empirico, uno Empirico - Meccanicistico classico e un approccio Empirico - Meccanicistico Incrementale - Ricorsivo. Questo tesi di laurea si concentra sulla procedura Incrementale - Ricorsiva del software CalME, basata su modelli di danno per quanto riguarda la fatica e l’accumulo di deformazioni di taglio dai quali dipendono rispettivamente la fessurazione superficiale e le deformazioni permanenti nella pavimentazione. Tale procedura funziona per incrementi temporali successivi e, usando i risultati di ogni incremento temporale, ricorsivamente, come input dell’incremento temporale successivo, prevede le condizioni di una pavimentazione stradale per quanto riguarda il modulo complesso dei diversi strati, le fessurazioni superficiali dovute alla fatica, le deformazioni permanenti e la rugosità superficiale. Al fine di verificare le propreità meccaniche del PGGWMA e le reciproche relazioni in termini di danno a fatica e deformazioni permanenti tra strato superficiale e struttura della pavimentazione per fissate condizioni ambientali e di traffico, è stata usata la procedura Incrementale – Ricorsiva del software CalME. Il conglomerato bituminoso studiato (PGGWMA) è stato usato in una pavimentazione stradale come strato superficiale di 60 mm di spessore. Le performance della pavimentazione sono state confrontate a quelle della stessa pavimentazione in cui altri tipi di conglomerato bituminoso sono stati usati come strato superficiale. I tre tipi di conglomerato bituminoso usati come termini di paragone sono stati: un conglomerato bituminoso ad “alta lavorabilità” con granulometria “chiusa” non modificato (DGWMA), un conglomerato bituminoso modificato con polverino di gomma con granulometria “aperta” (GGRAC) e un conglomerato bituminoso non modificato con granulometria “chiusa” (DGAC). Nel Capitolo I è stato introdotto il problema del progetto ecocompatibile delle pavimentazioni stradali. I materiali a basso impatto ambientale come i conglomerati bituminosi ad “alta lavorabilità” e i conglomerati bituminosi modificati con polverino di gomma sono stati descritti in dettaglio. Inoltre è stata discussa l’importanza della caratterizzazione di laboratorio dei materiali e il valore di un metodo razionale di progetto delle pavimentazioni stradali. Nel Capitolo II sono stati descritti i diversi approcci progettuali utilizzabili con il CalME e in particolare è stata spiegata la procedura Incrementale – Ricorsiva. Nel Capitolo III sono state studiate le proprietà volumetriche e meccaniche del PGGWMA. Test di Fatica e di Deformazioni Permanenti, eseguiti rispettivamente con la macchina a fatica per flessione su quattro punti e il Simple Shear Test device (macchina di taglio semplice), sono stati effettuati su provini di conglomerato bituminoso e i risultati dei test sono stati riassunti. Attraverso questi dati di laboratorio, i parametri dei modelli della Master Curve, del danno a fatica e dell’accumulo di deformazioni di taglio usati nella procedura Incrementale – Ricorsiva del CalME sono stati valutati. Infine, nel Capitolo IV, sono stati presentati i risultati delle simulazioni di pavimentazioni stradali con diversi strati superficiali. Per ogni pavimentazione sono stati analizzati la fessurazione superficiale complessiva, le deformazioni permanenti complessive, il danno a fatica e la profondità delle deformazioni in ognuno degli stati legati.

Laboratory study of grouted macadams impregnated with mine waste geopolymeric binder

A new type of pavement has been gaining popularity over the last few years in Europe. It comprises a surface course with a semi-flexible material that provides significant advantages in comparison to both concrete and conventional asphalt, having both rut resistance and a degree of flexibility. It also provides good protection against the ingress of water to the foundation, since it has an impermeable surface. The semi-flexible material, generally known as grouted macadam, comprises an open-graded asphalt skeleton with 25% to 35% voids into which a cementitious slurry is grouted. This hybrid mixture provides good rut resistance and a surface highly resistant to fuel and oil spillage. Such properties allow it to be used in industrial areas, airports and harbours, where those situations are frequently associated with heavy and slow traffic. Grouted Macadams constitute a poorly understood branch of pavement technology and have generally been relegated to a role in certain specialist pavements whose performance is predicted on purely empirical evidence. Therefore, the main objectives of this project were related to better understanding the properties of this type of material, in order to predict its performance more realistically and to design pavements incorporating grouted macadam more accurately. Based on a standard mix design, several variables were studied during this project in order to characterise the behaviour of Grouted Macadams in general, and the influence of those variables on the fundamental properties of the final mixture. In this research project, one approach was used to the design of pavements incorporating Grouted Macadams: a traditional design method, based on laboratory determined of the stiffness modulus and the compressive strength.

Experimental analysis on the use of CCC systems to analyze the in-situ bearing capacity of C&D materials

Compaction is one of the most important processes in roadway construction. It is needed to achieve high quality and uniformity of pavement materials, which in turn better ensure long lasting performance.

Context sensitive design of provincial road Galliera SP4.

In the past centuries and before the invention of automobile, roads consisted mainly of unpaved paths connecting only few cities. Later, in the beginning of the twentieth century, the automobile was introduced and a new type of the transportation system was born. Therefore, it was necessary to change the condition of roads to fit with the automobiles. With the spread and the development of the automobiles, roads also have developed and increased all over the world. That caused negative effects on the environment and humans’ life quality. Thus, highways associations and communities had to take some steps to reduce these effects and care about environmental and cultural issues with the traditional commitment to safety and mobility, and that is known as context sensitive design. The aim of this thesis is to use the concepts of context sensitive design to reduce the negative environmental impacts of provincial road Galliera, which connects via Colombo in city of Bologna to provincial road 3 in Argelato city. Some solutions were proposed in this thesis to reduce traffic noise, fragmentation, fauna mortality and to improve the aesthetics of the road.

Frost heave testing of norwegian materials for road infrastructure

In areas of seasonal frost, frost susceptibility composed by frost heaving during the winter and thaw softening during the spring is one of the most dangerous phenomenon for transportation, road and railway infrastructure. Therefore, the need for frost protection layer becomes imperative. The purpose of frost protection layer is to prevent frost from penetrating down through the pavement and into the sub-soils. Frost susceptible soils under the road can be cause damages on the roads or other structures due to frost heave or reduced capacity characteristics thaw period. "Frost heave" is the term given to the upwards displacement of the ground surface caused by the formation of ice within soils or aggregates (Rempel et al., 2004). Nowadays in Scandinavia the most common material used in frost protection layer in the pavement structure of roads and in the ballast of the railway tracks are coarse-grain crushed rocks aggregates. Based on the capillary rise, the mechanics of frost heave phenomenon is based on the interaction between aggregates and water, as suggested by Konrad and Lemieux in 2005 that said that the fraction of material below the 0.063 mm sieve for coarse-grained soils must be controlled so as to reduce the sensitivity to frost heave. The study conducted in this thesis project is divided in two parts: - the analysis of the coarse grained aggregates used in frost protection layer in Norway; - the analysis of the frost heave phenomenon in the laboratory under known boundary conditions, through the use of the most widely used method, the frost heave test, in” closed system” (without access of water).

Investigation on performance characteristics of dense graded hot mix asphalt with RAP and Crumb Rubber

The use of recycled materials in asphalt mixtures such as reclaimed asphalt pavements (RAP) have become widely accepted as a replacement for virgin asphalt binder or virgin aggregates. In this study, the RAP content was 30%, and CR additives were blended with the soft unmodified binder by using dry processes. The objective of this study was to investigate and evaluate the engineering properties of dry method application of crumb rubber influences on reclaimed asphalt pavement (RAP) mixtures. To evaluate the effect of rubber-bitumen interaction on the mixture’s mechanical properties, a laboratory investigation has been conducted on a range of dense graded and 30% RAP by dry process crumb rubber modified (CRM) asphalt mixtures containing 0% (control), 1% crumb rubber by the total aggregate mass. The experimental program in this research include the binder extraction for estimating the amount of aged binder in the both fine and coarse RAP material. Before extracting the binder the RAP sieve analysis, have been done to provide the Black grading curve. In continue after the binder extraction the material sieved again to providing the white curve. The comparison of Black and White curve indicated that there is a remarkable difference between the aggregate grading even for the fine RAP. The experimental program was continued by fabricating 12 specimens in different 4 types of mixtures. For the first group no RAP, no rejuvenator and no crumb rubber were used. For the second group 30% of virgin aggregates substituted by RAP material and the third group was similar to the second group just with 0.01% rejuvenator. the forth group was the group, which in that the specimens contain RAP, rejuvenator and crumb rubber. Finally the specimens were tested for Indirect tensile strength. The results indicated that the addition of crumb rubber increased the optimum amount of binder in the mixture with 30% RAP.

Investigation on performance characteristics of dense graded hot mix asphalt with RAP and crumb rubber

The objective of this study was to fundamentally characterize the laboratory performance of traditional hot mix asphalt (HMA) mixtures incorporating high RAP content and waste tire crumb rubber through their fundamental engineering properties. The nominal maximum aggregates size was chosen for this research was 12mm (considering the limitation of aggregate size for surface layer) and both coarse and fine aggregates are commonly used in Italy that were examined and analyzed in this study. On the other hand, the RAP plays an important role in reducing production costs and enhancing the environmentally sustainable pavements instead of using virgin materials in HMA. Particularly, this study has aimed to use 30% of RAP content (25% fine aggregate RAP and 5% coarse aggregate RAP) and 1% of CR additives by the total weight of aggregates for mix design. The mixture of aggregates, RAP and CR were blended with different amount of unmodified binder through dry processes. Generally, the main purposes of this study were investigating on capability of using RAP and CR in dense graded HMA and comparing the performance of rejuvenator in RAP with CR. In addition, based on the engineering analyses during the study, we were able compare the fundamental Indirect Tensile Strength (ITS) value of dense graded HMA and also mechanical characteristics in terms of Indirect Tensile Stiffness Modulus (ITSM). In order to get an extended comparable data, four groups of different mixtures such as conventional mixture with only virgin aggregates (DV), mixture with RAP (DR), mixture with RAP and rejuvenator (DRR), and mixture with RAP, rejuvenator, CR (DRRCr) were investigated in this research experimentally. Finally, the results of those tests indicated that the mixtures with RAP and CR had the high stiffness and less thermal sensitivity, while the mixture with virgin aggregates only had very low values in comparison.