Sintesi e caratterizzazione di prepolimeri per resine epossidiche derivanti da fonti rinnovabili e naturali attraverso un processo a basso impatto ambientale

La sostituzione di materie prime provenienti da risorse fossili con biomasse rinnovabili, utilizzando un processo a basso impatto ambientale, è una delle più importanti sfide della "Green Chemistry". Allo stesso tempo, la sintesi di resine epossidiche fornisce la chiave per la realizzazione di materiali ad alto valore aggiunto. Tuttavia, ad oggi, il 90% della produzione di resine epossidiche è basato sull'uso di bisfenolo A, che ha effetti di xenoestrogeno, ed epicloridrina, tossica e cancerogena. Su queste basi, è stata individuata una strategia sintetica per la sintesi di prepolimeri innovativi per resine epossidiche, che utilizza come substrato di reazione diidrossibenzeni di origine naturale ed evita l'uso di epicloridrina e altri reagenti tossici o pericolosi. La suddetta strategia sintetica è basata sulla sequenza: allilazione dei diidrossibenzeni - epossidazione dei doppi legami ottenuti. In questa procedura non vengono utilizzati drastiche condizioni di reazione e il solvente è acqua, con una catalisi di trasferimento di fase o, in aggiunte di acetonitrile, in un sistema bifasico. La resa complessiva dei due “step” dipende dalla posizione dei due ossidrili nei diidrossibenzeni. Il reagente che porta la resa massima è l’idrochinone (1,4 diidrossibenzene), che, come riportato in letteratura, permette la formazione di resine epossidiche con proprietà simili alle resine di epicloridrina e bisfenolo A. The substitution of raw materials from fossil fuels with renewable biomass using a low environmental impact process is one of the greatest challenges of the "Green Chemistry". At the same time, the synthesis of epoxy resins provides the key to the realization of high added value materials. However, 90% of the production of epoxy resins is based on the use of bisphenol A, a xenoestrogen, and epichlorohydrin, that is toxic and carcinogenic. On these bases, a synthetic strategy for the synthesis of innovative prepolymers of epoxy resins, that uses dihydroxybenzenes of natural origin as reaction substrates and avoids the use of epichlorohydrin and other toxic or dangerous reagents has been identified. The above synthetic strategy is based on the sequence: allylation of dihydroxybenzenes - epoxidation of the double bonds obtained. In this procedure, drastic reaction conditions are dismissed and the solvent used is water with a phase transfer catalysis or, in addition, acetonitrile in a biphasic system. The overall yield of the two steps depends on the position of the two hydroxyls of the dihydroxybenzenes. The reagent that leads to the highest yield is hydroquinone (1,4 dihydroxybenzene), which, as reported in literature, allows the formation of epoxy resins with similar properties to the resins from bisphenol A and epichlorohydrin.

A new method for continuous quality control of nsm cfrp systems

In the last decade the near-surface mounted (NSM) strengthening technique using carbon fibre reinforced polymers (CFRP) has been increasingly used to improve the load carrying capacity of concrete members. Compared to externally bonded reinforcement (EBR), the NSM system presents considerable advantages. This technique consists in the insertion of carbon fibre reinforced polymer laminate strips into pre-cut slits opened in the concrete cover of the elements to be strengthened. CFRP reinforcement is bonded to concrete with an appropriate groove filler, typically epoxy adhesive or cement grout. Up to now, research efforts have been mainly focused on several structural aspects, such as: bond behaviour, flexural and/or shear strengthening effectiveness, and energy dissipation capacity of beam-column joints. In such research works, as well as in field applications, the most widespread adhesives that are used to bond reinforcements to concrete are epoxy resins. It is largely accepted that the performance of the whole application of NSM systems strongly depends on the mechanical properties of the epoxy resins, for which proper curing conditions must be assured. Therefore, the existence of non-destructive methods that allow monitoring the curing process of epoxy resins in the NSM CFRP system is desirable, in view of obtaining continuous information that can provide indication in regard to the effectiveness of curing and the expectable bond behaviour of CFRP/adhesive/concrete systems. The experimental research was developed at the Laboratory of the Structural Division of the Civil Engineering Department of the University of Minho in Guimar\~aes, Portugal (LEST). The main objective was to develop and propose a new method for continuous quality control of the curing of epoxy resins applied in NSM CFRP strengthening systems. This objective is pursued through the adaptation of an existing technique, termed EMM-ARM (Elasticity Modulus Monitoring through Ambient Response Method) that has been developed for monitoring the early stiffness evolution of cement-based materials. The experimental program was composed of two parts: (i) direct pull-out tests on concrete specimens strengthened with NSM CFRP laminate strips were conducted to assess the evolution of bond behaviour between CFRP and concrete since early ages; and, (ii) EMM-ARM tests were carried out for monitoring the progressive stiffness development of the structural adhesive used in CFRP applications. In order to verify the capability of the proposed method for evaluating the elastic modulus of the epoxy, static E-Modulus was determined through tension tests. The results of the two series of tests were then combined and compared to evaluate the possibility of implementation of a new method for the continuous monitoring and quality control of NSM CFRP applications.

Preparazione di una resina epossidica bio-based e studio delle relative proprietà

Epoxy resins are very diffused materials due to their high added value deriving from high mechanical proprieties and thermal resistance; for this reason they are widely used both as metallic coatings in aerospace and in food packaging. However, their preparation uses dangerous reagents like bisphenol A and epichlorohydrin respectively classified as suspected of causing damage to fertility and to be carcinogen. Therefore, to satisfy the ever-growing attention to environmental problems and human safeness, we are considering alternative “green” processes through the use of reagents obtained as by-products from other processes and mild experimental conditions, and also economically sustainable and attractive for industries. Following previous results, we carried out the reaction leading to the formation of diphenolic acid (DPA), its allylation and the following epoxidation of the double bonds, all in aqueous solvent. In a second step the obtained product were cross-linked at high temperature with and without the use of hardeners. Then, on the obtained resin, some tests were performed like release in aqueous solution, scratch test and DSC analysis.

Characterization of mode I disbonding behaviour of carbon/epoxy composites bonded with two adhesion qualities

La mancanza di procedure standard per la verifica delle strutture in compositi, al contrario dei materiali metallici, porta all’esigenza di una continua ricerca nel settore, al fine di ottenere risultati significativi che culminino in una standardizzazione delle procedure. In tale contesto si colloca la ricerca svolta per la stesura del presente elaborato, condotta presso il laboratorio DASML del TU Delft, nei Paesi Bassi. Il materiale studiato è un prepreg (preimpregnated) costituito da fibre di carbonio (M30SC) e matrice epossidica (DT120) con la particolare configurazione [0°/90°/±45°/±45°/90°/0°]. L’adesivo utilizzato per l’incollaggio è di tipo epossidico (FM94K). Il materiale è stato assemblato in laboratorio in modo da ottenere i provini da testare, di tipo DCB, ENF e CCP. Due differenti qualità dello stesso materiale sono state ottenute, una buona ottenuta seguendo le istruzione del produttore, ed una povera ottenuta modificando il processo produttivo suggerito, che risulta in un incollaggio di qualità nettamente inferiore rispetto al primo tipo di materiale. Lo scopo era quello di studiare i comportamenti di entrambe le qualità sotto due diversi modi di carico, modo I o opening mode e modo II o shear mode, entrambi attraverso test quasi-statici e a fatica, così da ottenere risultati comparabili tra di essi che permettano in futuro di identificare se si dispone di un materiale di buona qualità prima di procedere con il progetto dell’intera struttura. L’approccio scelto per lo studio dello sviluppo della delaminazione è un adattamento della teoria della Meccanica della Frattura Lineare Elastica (LEFM)